Recyclable feeding and discharging mechanism
By designing a reusable loading and unloading mechanism, the automatic unloading and recycling of the carrier is realized, which solves the problems of low efficiency, high cost and large space occupation of traditional manual loading and unloading methods, improves production efficiency and space utilization, and reduces enterprise costs.
Patent Information
- Application Number
- CN202422958427.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Traditional manual loading and unloading methods are inefficient, costly, and space-consuming, making them difficult to meet the needs of modern industrial production.
A reusable loading and unloading mechanism is designed, including a transplanting module, a lifting module, a discharge belt and a recovery belt. The lifting component, the conveying component and the suction cup component are used to realize the automatic discharge and recovery of the carrier. Combined with photoelectric sensor monitoring and control, a smooth production process is ensured.
It improves production efficiency, reduces labor costs, reduces space occupancy, optimizes workshop layout, improves space utilization, and ensures the smooth transmission and safety of the carrier.
Smart Images

Figure CN223408945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon box assembly, in particular to a cyclic loading and unloading mechanism. Background Art
[0002] Automated equipment is increasingly used in modern industrial production, particularly in electronics manufacturing and precision machining, where production efficiency, product quality, and safety are paramount. However, traditional loading and unloading methods often rely on manual operation or semi-automated equipment, which not only increases labor costs but also limits production efficiency and poses safety risks. With technological advancements, the market is demanding new levels of automation.
[0003] Traditional manual loading and unloading methods have many problems: first, labor costs are high, especially in labor-intensive industries. As human resource costs continue to rise, companies face tremendous economic pressure; second, production efficiency is limited, and the speed of manual operation is far from meeting the needs of high-speed production lines, thus affecting overall production efficiency; finally, traditional manual loading and unloading areas usually require a large workspace, which is not conducive to the optimization of workshop layout and takes up valuable production space.
[0004] Therefore, it is imperative to design a recycling loading and unloading mechanism. Utility Model Content
[0005] In view of the above-mentioned defects of the prior art, the present invention provides a cyclic loading and unloading mechanism, which aims to solve the problems of low manual operation efficiency, high cost and large space occupation in the existing loading and unloading technology.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a circulating loading and unloading mechanism, including a transplanting module, a lifting module, a discharge belt and a recovery belt, the lifting module is arranged below the transplanting module, the lifting module includes a lifting component, a conveying component and a circulation box, the lifting component is arranged at the lower end of the circulation box, the conveying component moves up and down in the circulation box, the output end of the lifting component passes through the bottom end surface of the circulation box and is connected to the conveying component, the top end of the circulation box is the discharge area, and the bottom end is the recovery area, the output end of the discharge belt is connected to the discharge area, and the input end of the recovery belt is connected to the recovery area, and the conveying component is used to input and output the carrier.
[0007] Based on the above, the beneficial effect of a recyclable loading and unloading mechanism is to solve the problems of low manual operation efficiency, high cost and large space occupied in the existing loading and unloading technology; it is mainly reflected in: the utility model realizes the process of discharging carbon boxes from the carrier and recycling the carrier through the transplanting module, lifting module, discharging belt and recycling belt to complete the carbon box processing operation, greatly improving production efficiency and shortening production cycle. The loading and unloading mechanism replaces the traditional manual loading and unloading method, reduces dependence on manpower, reduces the labor cost of the enterprise, and reduces the labor intensity of workers. At the same time, the discharging belt and the recycling belt belong to the upper and lower recycling structures, which are very compactly combined with the lifting module, make rational use of space, reduce the large-area working space required for traditional loading and unloading, and are conducive to optimizing the workshop layout and improving space utilization.
[0008] Furthermore, the conveying assembly includes a conveying frame, two driving wheels and two driven wheels symmetrically located at the front and rear ends of the interior of the conveying frame, a coupling connected between the two driving wheels, a driving motor arranged at the rear end of the conveying frame, a support platform symmetrically located at the middle of the two sides of the interior of the conveying frame, a conveying belt engaged between the driving wheel and the driven wheel, and photoelectric sensors respectively located at the front and rear ends of the conveying frame, the output end of the driving motor drives the coupling through belt engagement, and the two conveying belts are used to jointly support and convey the carrier.
[0009] Based on the above, the beneficial effect of the two driving wheels and the two driven wheels is to cooperate with the transmission belt to ensure the smooth operation of the carrier during the transmission process, thereby improving the reliability and safety of the transmission; the beneficial effect of the two photoelectric sensors is to be able to monitor the position of the carrier in real time and send signals to the external controller to control the transplanting module to clamp the carbon box to the next processing production line and control the lifting assembly to move between the discharge area and the recovery area, and dock with the discharge belt and the recovery belt respectively to ensure the smooth progress of the production process; the beneficial effect of the drive motor is to connect to the coupling through the belt, transmit power to the driving wheel, and then drive the operation of the entire transmission system.
[0010] Furthermore, the lifting assembly includes a lifting cylinder, a cylinder support frame, four guide rods, four rod sleeves, two telescopic rods and a rod positioning block. The cylinder support frame is arranged in the middle of the lower end of the circulation box. The lifting cylinder is arranged on the cylinder support frame, and the output end is connected to the middle of the bottom end of the conveying frame. The four rod sleeves are respectively located at the four outer corners of the cylinder support frame and are arranged at the lower end of the circulation box. Each of the guide rods is connected to the bottom end of the conveying frame through its own rod sleeve. Each of the guide rods is connected to the rod positioning block. Two telescopic rods are respectively arranged between the front and rear ends of the rod positioning block and the lower end of the circulation box.
[0011] Based on the above, the beneficial effect of the lifting cylinder is to achieve precise lifting movements; the beneficial effect of the four guide rods and four rod sleeves is to form a stable guide system, ensuring that the conveyor rack moves in a straight line during the lifting process, preventing lateral deviation and shaking, and improving the reliability of the system; the beneficial effect of the cylinder support frame is to install the lifting cylinder, enhance the structural rigidity of the entire lifting assembly, and ensure the stability and durability of long-term operation; the beneficial effect of the telescopic rod is to help the conveyor rack maintain balance during the lifting process, absorb part of the impact force, reduce the vibration caused by sudden start or stop, and protect the safety of the equipment and the carrier.
[0012] Furthermore, the transplanting module includes a transverse axis drive assembly, a vertical drive assembly and a suction cup assembly. The vertical drive assembly includes a downward pressure cylinder, a drive back plate and a sliding plate. The drive back plate is configured on the screw rod of the transverse axis drive assembly, the downward pressure cylinder is configured at the upper end of the drive back plate, the sliding plate is slidably engaged on the slide rail of the drive back plate through a sliding slider, the output end of the downward pressure cylinder is connected to the sliding plate, and the suction cup assembly is configured at the lower end of the sliding plate.
[0013] Based on the above, the beneficial effect of the horizontal axis drive assembly is that it can achieve precise lateral movement through screw transmission, ensuring the accurate positioning of the suction cup assembly in the horizontal direction; the beneficial effect of the vertical drive assembly is that it can achieve precise vertical movement, ensuring the accurate positioning of the suction cup assembly in the vertical direction; the beneficial effect of the sliding plate is that the sliding slider cooperates with the slide rail of the drive back plate, reducing friction and wear, ensuring smooth movement of the sliding plate in the vertical direction; the beneficial effect of the suction cup assembly is that it can quickly and accurately grasp and release the carbon box through the control of the downward pressure cylinder, thereby improving the efficiency of loading and unloading.
[0014] Furthermore, the suction cup assembly includes a fine-tuning cylinder and a suction cup fixture. The suction cup fixture is arranged on the output end of the fine-tuning cylinder, and the suction cup fixture is connected to an external air pump.
[0015] Based on the above, the beneficial effect of the fine-tuning cylinder is that it can be adjusted within a subtle range to ensure the accuracy of grasping and placement; the beneficial effect of the suction cup fixture is that it is connected to an external air pump to provide stable negative pressure, ensuring firm adsorption of the carrier and avoiding the risk of the carbon box falling off.
[0016] Furthermore, the transverse axis drive assembly also includes a transfer motor, and the output end of the transfer motor is connected to the screw rod.
[0017] Based on the above, the beneficial effect of the transfer motor is to drive the screw to rotate.
[0018] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 : It is a side view of the utility model;
[0020] Figure 2 : is a three-dimensional diagram of the utility model;
[0021] Figure 3 : It is the rear view of the utility model;
[0022] Figure 4 : A three-dimensional diagram of the lifting module of the utility model;
[0023] Figure 5 : A three-dimensional diagram from another perspective of the lifting module of the present invention.
[0024] Explanation of the accompanying numbers: 1-transplanting module, 11-horizontal axis drive assembly, 111-screw, 112-transfer motor, 12-vertical drive assembly, 121-downward pressure cylinder, 122-drive back plate, 123-sliding plate, 13-suction cup assembly, 131-fine-tuning cylinder, 132-suction cup clamp, 2-lifting module, 3-discharging belt, 4-recovery belt, 5-lifting assembly, 51-lifting cylinder, 52-cylinder support frame, 53-guide rod, 54-rod sleeve, 55-telescopic rod, 56-rod positioning block, 6-transmission assembly, 61-transmission frame, 62-driving wheel, 63-driven wheel, 64-coupling, 65-drive motor, 66-support table, 67-transmission belt, 68-photoelectric sensor, 7-circulation box, 8-carrier. DETAILED DESCRIPTION
[0025] like Figure 1-Figure 5 As shown, a circulatory loading and unloading mechanism includes a transplanting module 1, a lifting module 2, a discharge belt 3 and a recovery belt 4. The lifting module 2 is arranged below the transplanting module 1, and the lifting module 2 includes a lifting component 5, a conveying component 6 and a circulation box 7. The lifting component 5 is arranged at the lower end of the circulation box 7, and the conveying component 6 moves up and down in the circulation box 7. The output end of the lifting component 5 passes through the bottom end surface of the circulation box 7 and is connected to the conveying component 6. The top end of the circulation box 7 is the discharge area, and the bottom end is the recovery area. The output end of the discharge belt 3 is connected to the discharge area, and the input end of the recovery belt 4 is connected to the recovery area. The conveying component 6 is used to input and output the carrier 8.
[0026] The conveying assembly 6 includes a conveying frame 61, two driving wheels 62 and two driven wheels 63 symmetrically located at the front and rear ends of the conveying frame 61, a coupling 64 connected between the two driving wheels 62, a driving motor 65 arranged at the rear end of the conveying frame 61, a support platform 66 symmetrically located at the middle of the two sides of the conveying frame 61, a conveying belt 67 engaged between the driving wheel 62 and the driven wheel 63, and photoelectric sensors 68 respectively located at the front and rear ends of the conveying frame 61. The output end of the driving motor 65 drives the coupling 64 through belt engagement, and the two conveying belts 67 are used to jointly support and convey the carrier 8.
[0027] The lifting assembly 5 includes a lifting cylinder 51, a cylinder support frame 52, four guide rods 53, four rod sleeves 54, two telescopic rods 55 and a rod positioning block 56. The cylinder support frame 52 is arranged in the middle of the lower end of the circulation box 7. The lifting cylinder 51 is arranged on the cylinder support frame 52, and the output end is connected to the middle of the bottom end of the conveying frame 61. The four rod sleeves 54 are respectively located at the four outer corners of the cylinder support frame 52 and are arranged at the lower end of the circulation box 7. Each of the guide rods 53 is connected to the bottom end of the conveying frame 61 through its own rod sleeve 54. Each of the guide rods 53 is connected to the rod positioning block 56. Two telescopic rods 55 are respectively arranged between the front and rear ends of the rod positioning block 56 and the lower end of the circulation box 7.
[0028] The transplanting module 1 includes a transverse axis drive component 11, a vertical drive component 12 and a suction cup component 13. The vertical drive component 12 includes a downward pressure cylinder 121, a drive back plate 122 and a sliding plate 123. The drive back plate 122 is arranged on the screw rod 111 of the transverse axis drive component 11. The downward pressure cylinder 121 is arranged at the upper end of the drive back plate 122. The sliding plate 123 is slidably fitted on the slide rail of the drive back plate 122 through a sliding slider. The output end of the downward pressure cylinder 121 is connected to the sliding plate 123. The suction cup component 13 is arranged at the lower end of the sliding plate 123.
[0029] The suction cup assembly 13 includes a fine-tuning cylinder 131 and a suction cup fixture 132 . The suction cup fixture 132 is disposed on the output end of the fine-tuning cylinder 131 , and the suction cup fixture 132 is connected to an external air pump.
[0030] The transverse axis driving assembly 11 further includes a transfer motor 112 , and an output end of the transfer motor 112 is connected to the screw rod 111 .
[0031] In summary, the specific implementation of the present invention is as follows: after the carbon box in the carrier 8 completes the processing operation, it is transmitted along the discharge belt 3 and arrives at the conveyor belt 67 of the conveyor rack 61 in the upper discharge area of the circulation box 7. The photoelectric sensor 68 at the front end of the conveyor rack 61 detects the carrier 8 and sends a signal to the control system. The control system controls the drive motor 65 to start, thereby driving the conveyor belt 67 to operate and transfer the carrier 8 to the bottom of the suction cup assembly 13 of the transplanting module 1. At this time, the photoelectric sensor 68 at the rear end of the conveyor rack 61 detects the carrier 8 and sends a signal to the control system. The control system starts to control the operation of the transplanting module 1.
[0032] The horizontal axis driving assembly 11 of the transplanting module 1 drives the screw 111 through the transfer motor 112, so that the driving back plate 122 moves horizontally to the top of the carrier 8. Then, the downward pressure cylinder 121 in the vertical driving assembly 12 pushes the sliding plate 123 to move downward along the slide rail until the suction cup assembly 13 contacts the carbon box. The fine adjustment cylinder 131 in the suction cup assembly 13 makes fine adjustments to ensure that the suction cup clamp 132 is accurately aligned with the carbon box. Then, the carbon box is firmly adsorbed by the negative pressure provided by the external air pump. Subsequently, the downward pressure cylinder 121 is retracted, the carbon box is lifted from the carrier 8, and the carbon box is moved from the discharge area to the next processing equipment.
[0033] At the same time, the conveyor assembly 6 starts to lower the empty carrier 8 from the discharge area to the recovery area, the lifting cylinder 51 contracts, and the guide system formed by the guide rod 53 and the rod sleeve 54 ensures that the conveyor frame 61 descends smoothly in a straight line. When the carrier 8 reaches the recovery area, the drive motor 65 starts in reverse, and then drives the conveyor belt 67 to work again to send the carrier 8 to the recovery belt 4, and transports the empty carrier 8 to the starting position of the carbon box, ready for the next round of loading of carbon boxes for processing. The photoelectric sensor 68 at the front end of the conveyor frame 61 detects the carrier 8 and sends a signal to the control system to control the lifting cylinder 51 to raise the conveyor assembly 6 back to the discharge area, waiting for the next carrier 8 loaded with carbon boxes after processing;
[0034] At the carbon box processing end, after the carbon box is installed and the processing operations along the way are completed, the carrier 8 is transported through the discharge belt 3 and arrives at the conveyor belt 67 of the conveyor rack 61 in the upper discharge area of the circulation box 7 again, repeating the above-mentioned processing and transmission process, thereby realizing the recycling of the carrier by the entire loading and unloading mechanism.
[0035] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or replacements of the present invention made by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.
Claims
1. A recycling loading and unloading mechanism, characterized by: The invention comprises a transplanting module (1), a lifting module (2), a discharge belt (3) and a recycling belt (4); the lifting module (2) is arranged below the transplanting module (1); the lifting module (2) comprises a lifting component (5), a conveying component (6) and a circulation box (7); the lifting component (5) is arranged at the lower end of the circulation box (7); the conveying component (6) circulates up and down in the circulation box (7); the output end of the lifting component (5) passes through the bottom end surface of the circulation box (7) and is connected to the conveying component (6); the top end of the circulation box (7) is a discharge area, and the bottom end is a recycling area; the output end of the discharge belt (3) is connected to the discharge area, and the input end of the recycling belt (4) is connected to the recycling area; the conveying component (6) is used for inputting and outputting the carrier (8).
2. The recycling loading and unloading mechanism according to claim 1, characterized in that: The transmission assembly (6) includes a transmission frame (61), two driving wheels (62) and two driven wheels (63) symmetrically located at the front and rear ends of the transmission frame (61), a coupling (64) connected between the two driving wheels (62), a driving motor (65) arranged at the rear end of the transmission frame (61), a support platform (66) symmetrically located at the middle of the two sides of the transmission frame (61), a transmission belt (67) engaged between the driving wheel (62) and the driven wheel (63), and photoelectric sensors (68) respectively located at the front and rear ends of the transmission frame (61). The output end of the driving motor (65) drives the coupling (64) through belt engagement. The two transmission belts (67) are used to jointly support and transmit the carrier (8).
3. The recycling loading and unloading mechanism according to claim 2, characterized in that: The lifting assembly (5) includes a lifting cylinder (51), a cylinder support frame (52), four guide rods (53), four rod sleeves (54), two telescopic rods (55) and a rod positioning block (56). The cylinder support frame (52) is arranged at the middle of the lower end of the circulation box (7). The lifting cylinder (51) is arranged on the cylinder support frame (52), and the output end is connected to the middle of the bottom end of the conveying frame (61). The four rod sleeves (54) are respectively located at the four outer corners of the cylinder support frame (52) and are arranged at the lower end of the circulation box (7). Each of the guide rods (53) passes through its own rod sleeve (54) and is connected to the bottom end of the conveying frame (61). Each of the guide rods (53) is connected to the rod positioning block (56). The two telescopic rods (55) are respectively arranged between the front end and the rear end of the rod positioning block (56) and the lower end of the circulation box (7).
4. The recycling loading and unloading mechanism according to claim 1, characterized in that: The transplanting module (1) comprises a transverse axis driving assembly (11), a vertical driving assembly (12) and a suction cup assembly (13); the vertical driving assembly (12) comprises a downward pressure cylinder (121), a driving back plate (122) and a sliding plate (123); the driving back plate (122) is arranged on the screw rod (111) of the transverse axis driving assembly (11); the downward pressure cylinder (121) is arranged on the upper end of the driving back plate (122); the sliding plate (123) is slidably matched on the slide rail of the driving back plate (122) through a sliding slider; the output end of the downward pressure cylinder (121) is connected to the sliding plate (123); and the suction cup assembly (13) is arranged at the lower end of the sliding plate (123).
5. The recycling loading and unloading mechanism according to claim 4, characterized in that: The suction cup assembly (13) comprises a fine-tuning cylinder (131) and a suction cup fixture (132). The suction cup fixture (132) is arranged on the output end of the fine-tuning cylinder (131), and the suction cup fixture (132) is connected to an external air pump.
6. The recycling loading and unloading mechanism according to claim 4, characterized in that: The transverse axis driving assembly (11) further comprises a transfer motor (112), and the output end of the transfer motor (112) is connected to the screw rod (111).