Homogenizing stirring tank for biogas engineering
By arranging an adjustment mechanism and a clamping mechanism on the top of the sealing cover, the problem of non-adjustable stirring speed in the prior art is solved, efficient stirring and easy maintenance of the homogeneous stirring tank for biogas projects are achieved, and the mixing quality and equipment life are improved.
Patent Information
- Application Number
- CN202422640851.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing homogenizing mixing tanks used in biogas projects cannot quickly adjust the mixing speed according to the actual fermentation conditions of organic waste, which affects the mixing effect and quality.
A first adjustment mechanism and a second adjustment mechanism are set at the top of the sealing cover. The rotation of the feed port is controlled by gears of different specifications, driving the rotating rod and stirring blades to perform efficient stirring, and the rotating rod can be quickly installed and replaced through the clamping mechanism.
It achieves stable and efficient stirring during the fermentation process, improves the mixing quality, and extends the service life of the mixing tank.
Smart Images

Figure CN223409627U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biogas engineering, in particular to a homogenizing stirring tank for biogas engineering. Background Art
[0002] In biogas production, various organic wastes, such as straw, livestock and poultry manure, food waste, restaurant kitchen waste, municipal sludge, industrial fat, brewing waste, slaughterhouse waste, and agricultural waste, are homogenized, stirred, and mixed in a mixing tank before being fed into an airtight fermentation tank. Anaerobic fermentation produces biogas and digestate. Homogenizing and mixing tanks used in biogas projects are specially designed to process organic waste and promote the biogas fermentation process. These tanks utilize an internal agitator to thoroughly mix the fermentation materials, optimizing the growth environment for microorganisms during the fermentation process, thereby increasing biogas production and quality. They are typically constructed of corrosion-resistant materials.
[0003] The homogenizing stirring tank and the fermentation system having the homogenizing stirring tank disclosed in the Chinese utility model patent application publication specification CN208378863U can crush the raw materials into smaller pieces, so that the mixed materials entering the fermentation tank can produce biogas faster and produce more biogas. However, the homogenizing stirring tank has low flexibility in use and cannot quickly adjust the stirring speed according to the actual fermentation situation of the organic waste, thereby affecting the overall mixing effect and mixing quality of the organic waste. Utility Model Content
[0004] The purpose of the utility model is to provide a homogenizing mixing tank for biogas engineering to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a homogenizing mixing tank for a biogas project, comprising a working tank, a sealing cover is provided at the middle position of the top of the working tank, screw grooves are provided on both sides of the top of the sealing cover, a first adjusting mechanism is provided inside one side of the top of the sealing cover, a first gear is installed at the bottom end of the first adjusting mechanism, bolts are installed on both sides of the top of the first adjusting mechanism, a second adjusting mechanism is provided on one side of the top of the sealing cover, a feed port is rotatably connected to the middle position of the top of the sealing cover, a discharge tray is fixedly connected to the bottom end of the feed port, a rotating rod is provided at the bottom end of the discharge tray, and a clamping mechanism is provided on both sides of the rotating rod.
[0006] Preferably, a viewing window is installed on one side of the exterior of the working tank, a discharge port is installed at the bottom end of one side of the working tank, and a connecting seat is rotatably connected to the middle position of the bottom end of the interior of the working tank.
[0007] Preferably, the second adjustment mechanism includes a movable seat slidably connected to the top of the sealing cover, a motor is installed in the middle position inside the movable seat, a second gear is installed on the output shaft end of the motor, the bottom end of the second gear is fixedly connected to a limit rod that slides inside the sealing cover, and a third gear that meshes with the second gear is fixedly connected to one side outside the feed port.
[0008] Preferably, stirring blades are evenly and equidistantly arranged on the outside of the rotating rod, and the rotating rod and the stirring blades are fixedly connected.
[0009] Preferably, the clamping mechanism includes a slot provided in the middle position inside the bottom end of the discharge tray, and clamping slots are provided on both sides of the slot.
[0010] Preferably, the middle positions on both sides of the rotating rod are fixedly connected with plug blocks that are inserted into the slots, the two sides of the plug blocks are movably connected with card blocks that are engaged with the card slots, one side of the card block is fixedly connected with a movable block, and one side of the movable block is fixedly connected with a spring.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. This homogenizing mixing tank for biogas projects is provided with a first adjustment mechanism and a second adjustment mechanism inside the top of the sealing cover. When the gears of different sizes on the first adjustment mechanism or the second adjustment mechanism are in close contact with the third gear on the feed port, the feed port can be pushed to rotate, so that the feed port can drive the stirring blades on the rotating rod through the discharge tray to quickly stir and ferment inside the working tank. At the same time, the bottom ends of the first adjustment mechanism and the second adjustment mechanism are respectively equipped with gears of different sizes. By rotating the gears of different sizes in close contact with the third gear, the overall stirring speed of the feed port can be controlled, ensuring a stable and efficient fermentation process.
[0013] 2. This type of homogenizing mixing tank for biogas projects has a clamping mechanism at both ends of the rotating rod, and the clamping mechanisms at both ends of the rotating rod are respectively inserted into the inside of the discharge tray and the connecting seat, so that the installation of the rotating rod inside the working tank can be completed. At the same time, when the sealing cover is removed from the top of the working tank, the clamping mechanism at the bottom end of the rotating rod can be pulled out from the inside of the connecting seat. At this time, the rotating rod can be quickly replaced and cleaned to ensure the overall service life of the homogenizing mixing tank and the applicability of stirring under different conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a front view structural diagram of the utility model;
[0016] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;
[0017] Figure 4 This is a schematic diagram of the bottom view of the material tray of the utility model;
[0018] Figure 5 This is a schematic diagram of the right side structure of the sealing cover of the utility model;
[0019] Figure 6 This is a schematic diagram of the top structure of the sealing cover of the present invention.
[0020] In the figure: 1. working tank; 101. window; 102. discharge port; 103. connecting seat; 2. sealing cover; 201. screw groove; 3. first adjusting mechanism; 301. first gear; 302. bolt; 4. second adjusting mechanism; 401. movable seat; 402. motor; 403. second gear; 404. limiting rod; 5. feed port; 501. third gear; 6. discharge tray; 601. slot; 602. card slot; 7. rotating rod; 701. stirring blade; 8. clamping mechanism; 801. plug block; 802. card block; 803. movable block; 804. spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-6 , this utility model provides two technical solutions:
[0023] Example 1
[0024] A homogenizing mixing tank for a biogas project comprises a working tank 1, a sealing cover 2 is provided at the middle position of the top of the working tank 1, screw grooves 201 are provided on both sides of the top of the sealing cover 2, a first adjusting mechanism 3 is provided inside one side of the top of the sealing cover 2, a first gear 301 is installed at the bottom end of the first adjusting mechanism 3, bolts 302 are installed on both sides of the top of the first adjusting mechanism 3, a second adjusting mechanism 4 is provided on one side of the top of the sealing cover 2, a feed port 5 is rotatably connected to the middle position of the top of the sealing cover 2, a discharge tray 6 is fixedly connected to the bottom end of the feed port 5, a rotating rod 7 is provided at the bottom end of the discharge tray 6, and a clamping mechanism 8 is provided on both sides of the rotating rod 7. By rotating the bolts 302 on the first adjusting mechanism 3 or the second adjusting mechanism 4 into the screw groove 201 at the top of the sealing cover 2, the position of the first adjusting mechanism 3 or the second adjusting mechanism 4 at the top of the sealing cover 2 can be fixed, and the sealing cover 2 is installed at the top of the working tank 1 by bolts.
[0025] A window 101 is installed on one side of the outside of the working tank 1, a discharge port 102 is installed at the bottom of one side of the working tank 1, and a connecting seat 103 is rotatably connected to the middle position of the bottom end of the working tank 1. The window 101 can be used to observe the stirring and fermentation of organic waste inside the working tank 1, and the fermented biogas slurry can be discharged through the discharge port 102.
[0026] The second adjusting mechanism 4 includes a movable seat 401 which is slidably connected to the top of the sealing cover 2, a motor 402 is installed in the middle position inside the movable seat 401, and a second gear 403 is installed on the output shaft end of the motor 402. The bottom end of the second gear 403 is fixedly connected to a limiting rod 404 which slides inside the sealing cover 2, and a third gear 501 which meshes with the second gear 403 is fixedly connected to one side outside the feed port 5. The first adjusting mechanism 3 has the same internal specifications as the second adjusting mechanism 4. When the internal motor 402 is started, the second gear 403 can be driven to rotate, thereby pushing the third gear 501 on the feed port 5 to rotate.
[0027] Stirring blades 701 are evenly arranged at equal distances on the outside of the rotating rod 7. The rotating rod 7 and the stirring blades 701 are fixedly connected. The feed port 5 drives the rotating rod 7 to rotate through the discharge tray 6, so that the stirring blades 701 on the rotating rod 7 can quickly stir the organic waste in the working tank 1.
[0028] Example 2
[0029] The main differences from Example 1 are:
[0030] A homogenizing mixing tank for biogas projects, wherein the snap-in mechanism 8 includes a slot 601 arranged in the middle position inside the bottom end of a discharge tray 6, and snap-in slots 602 are arranged on both sides of the slot 601. The top end of the connecting seat 103 and the bottom end of the discharge tray 6 are both provided with a slot 601 and a snap-in slot 602. By snapping the insert blocks 801 on both sides of the rotating rod 7 into the slots 601 on the discharge tray 6 and the connecting seat 103, and at the same time snapping the snap-in blocks 802 on both sides of the insert block 801 into the snap-in slots 602 in the slot 601, the installation of the rotating rod 7 in the working tank 1 can be completed.
[0031] The middle position on both sides of the rotating rod 7 is fixedly connected with an insertion block 801 that is plugged into the slot 601, and the two sides of the insertion block 801 are movably connected with a clamping block 802 that is clamped into the clamping slot 602. One side of the clamping block 802 is fixedly connected with a movable block 803, and one side of the movable block 803 is fixedly connected with a spring 804. When the clamping block 802 on the insertion block 801 is subjected to force, the spring 804 can be squeezed by the movable block 803. At this time, the clamping block 802 can be retracted into the interior of the insertion block 801. When the force on the clamping block 802 is removed, due to the reaction force of the squeezing of the spring 804, the clamping block 802 can be pushed out from the interior of the insertion block 801 through the movable block 803. At the same time, the contents not described in detail in this specification belong to the existing technology well known to those skilled in the art.
[0032] When the embodiment of the present application is in use: the organic waste that needs to be stirred and fermented is poured into the interior of the working tank 1 through the feed port 5, and the organic waste can be evenly sprinkled into the interior of the working tank 1 through the discharge tray 6. At this time, the gear at the bottom end of the first adjustment mechanism 3 or the second adjustment mechanism 4 is pressed against the third gear 501 on the feed port 5, and the bolt 302 is turned into the screw groove 201 on the sealing cover 2 to fix the position of the first adjustment mechanism 3 or the second adjustment mechanism 4. At this time, the motor 402 is started to drive the gear to rotate, so that the gear can push the third gear 501 on the feed port 5 to rotate, and the feed port 5 can drive the rotating rod 7 to rotate through the discharge tray 6, so that the rotating rod 7 can quickly stir and ferment the organic waste in the working tank 1.
[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A homogenizing and stirring tank for a biogas project, comprising a working tank (1), characterized in that: A sealing cover (2) is provided at the middle position of the top of the working tank (1), screw grooves (201) are provided on both sides of the top of the sealing cover (2), a first adjustment mechanism (3) is provided inside one side of the top of the sealing cover (2), a first gear (301) is installed at the bottom end of the first adjustment mechanism (3), bolts (302) are installed on both sides of the top of the first adjustment mechanism (3), a second adjustment mechanism (4) is provided on one side of the top of the sealing cover (2), a feed port (5) is rotatably connected to the middle position of the top of the sealing cover (2), a feed tray (6) is fixedly connected to the bottom end of the feed port (5), a rotating rod (7) is provided at the bottom end of the feed tray (6), and a clamping mechanism (8) is provided on both sides of the rotating rod (7).
2. The homogenizing and stirring tank for biogas engineering according to claim 1, characterized in that: A viewing window (101) is installed on one side of the exterior of the working tank (1), a discharge port (102) is installed at the bottom end of one side of the working tank (1), and a connecting seat (103) is rotatably connected to the middle position of the bottom end of the interior of the working tank (1).
3. The homogenizing and stirring tank for biogas engineering according to claim 1, characterized in that: The second adjustment mechanism (4) includes a movable seat (401) slidably connected to the top of the sealing cover (2), a motor (402) is installed at a middle position inside the movable seat (401), a second gear (403) is installed at the output shaft end of the motor (402), the bottom end of the second gear (403) is fixedly connected to a limiting rod (404) that slides inside the sealing cover (2), and a third gear (501) that meshes with the second gear (403) is fixedly connected to one side outside the feed port (5).
4. The homogenizing and stirring tank for biogas engineering according to claim 1, characterized in that: The outside of the rotating rod (7) is evenly and evenly provided with stirring blades (701), and the rotating rod (7) and the stirring blades (701) are fixedly connected.
5. The homogenizing and stirring tank for biogas engineering according to claim 1, characterized in that: The clamping mechanism (8) comprises a slot (601) provided in the middle position of the bottom end of the unloading tray (6), and clamping slots (602) are provided on both sides of the slot (601).
6. The homogenizing and stirring tank for biogas engineering according to claim 5, characterized in that: Insertion blocks (801) that engage with the slots (601) are fixedly connected to the middle positions of both sides of the rotating rod (7); clamping blocks (802) that engage with the clamping slots (602) are movably connected to both sides of the insertion block (801); a movable block (803) is fixedly connected to one side of the clamping block (802); and a spring (804) is fixedly connected to one side of the movable block (803).
Citation Information
Patent Citations
Homogeneity agitator tank and have fermented system of this homogeneity agitator tank
CN208378863U