Device for preventing jacking pipe tail from upwarping and machine head from rotating
Through structures such as I-beams, iron chains and curved plates, the tail of the pipe jacking machine is prevented from tilting up and rotating when encountering hard rock, which solves the problem of low efficiency in the existing technology and improves working stability and efficiency.
Patent Information
- Application Number
- CN202423150301.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-20
AI Technical Summary
When the existing pipe jacking machine encounters hard rock, due to the large cutting resistance, it is easy to cause the tail to tilt up and the machine body to rotate, thereby reducing work efficiency.
The structure adopts multiple I-beams and iron chains. The fixed pipe is adjusted on the bottom plate by a manual hoist. The curved plate and spring support mechanism are combined to prevent the tail of the machine from tilting up and rotating. The hydraulic rod provides power, and the support mechanism realizes the stable movement of the machine.
The invention realizes preventing the tail of the machine body from tilting up and the tail of the machine body of the rotating head rotating device from rotating in a hard rock environment, thereby improving the working efficiency, preventing the tail of the machine body from tilting up and the tail of the machine body of the rotating head rotating device from rotating, and improving the stability of the machine body.
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Figure CN223411622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline construction, in particular to a device for preventing the tail of a jacking pipe from tilting upward and a machine head from rotating. Background Art
[0002] The pipe jacking machine is a trenchless construction equipment used for laying or repairing underground pipelines. It uses the thrust of the main jacking cylinder and the relay between the pipelines to push the tool pipe and the tunnel boring machine from the working well through the soil layer to the receiving well. During the advancement process, the soil in front can be cut by the cutting disc, and the crushed soil is discharged through the soil discharge system, replacing the traditional method of excavating trenches for laying pipelines.
[0003] After searching, the Chinese patent publication number is: CN213597977U. The utility model discloses a pipe jacking machine, including a vertical plate, a guide component as a launching frame is provided on one side of the vertical plate, the guide component has tracks on both sides, namely a first track and a second track, a plurality of transverse connecting members are provided between the two tracks, a sliding component for propulsion is provided on the track, and a pushing cylinder is provided on the sliding component, namely a first pushing cylinder and a second pushing cylinder, the cylinder body of the first pushing cylinder is connected to the sliding component, and the tail of the cylinder body of the first pushing cylinder is connected to the first auxiliary sliding part, the first auxiliary sliding part is connected to the first track, the cylinder body of the second pushing cylinder is connected to the sliding component, and the tail of the cylinder body of the second pushing cylinder is connected to the second auxiliary sliding part, the second auxiliary sliding part is connected to the second track, the piston rod of the first pushing cylinder and the piston rod of the second pushing cylinder are both connected to the vertical plate, and a rotating head driven by a power device is provided on the sliding component. The utility model has low cost and is easy to use, but when the machine head enters the hole and the front end encounters hard rock, due to the large cutting resistance, it is easy to cause the tail of the pipe jacking machine to tilt up and the machine body to rotate, thereby reducing work efficiency. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a device to prevent the tail of the jacking pipe from warping up and the head of the machine from rotating, aiming to improve the problem in the existing technology that when encountering hard rock, the tail of the jacking machine is easily warped up and the machine body rotates due to the large cutting resistance.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a device for preventing the tail of the top pipe from warping up and the head of the machine from rotating, comprising a base plate, a fixed plate fixedly connected to the left side of the top of the base plate, and a hydraulic rod fixedly connected to the middle of the front and rear ends of the right side of the fixed plate, an organic body is provided on the top of the base plate, a plurality of I-beams are fixedly connected to the left side of the outer wall of the body, and iron chains are fixedly connected between adjacent ones of the plurality of I-beams, the upper and lower ends of the plurality of iron chains are fixedly connected to a fixed tube 1, the lower ends of the two iron chains are fixedly connected to a manual hoist, the lower ends of the two manual hoists are fixedly connected to a fixed tube 2, the two fixed tubes 2 are fixedly connected to the front and rear sides of the base plate, and a support mechanism is provided at the front and rear ends of the top right side of the base plate.
[0006] Through the above technical solution: through the iron chain between multiple I-beams and the fixed tube 1 fixed at the upper and lower ends of the iron chain, the tail of the machine body is prevented from warping up and rotating, and the manual hoist at the lower end of the iron chain is adjusted according to the size of the machine body, so that the fixed tube 2 at the lower end of the two manual hoists fixes the iron chain to the bottom plate, thereby preventing the tail from warping up and then preventing the head of the machine from rotating.
[0007] As a further description of the above technical solution:
[0008] The supporting mechanism includes two grooves, which are opened on the front and rear sides of the top right side of the base plate, and a plurality of springs are fixedly connected to the inner bottom ends of the two grooves. The front and rear ends of the top right side of the base plate are fixedly connected to support plate one, and the front sides of the two support plates one are fixedly connected to two hinges, and the upper ends of the plurality of hinges are fixedly connected to arc plates, and the middle parts of the rear sides of the two arc plates are fixedly connected to a plurality of pulleys.
[0009] Through the above technical solution: the machine body is placed on the top right side of the base plate and first contacts the curved plate. The weight of the machine body will first act on the curved plate. The curved plate is connected to the support plate through a hinge, so that it can flexibly adapt to the placement of the machine body. A plurality of pulleys are fixedly connected to the middle of the rear side of the two curved plates to allow the machine body to slide more smoothly thereon. A plurality of springs fixedly connected to the bottom end of the groove are connected to the curved plate, thereby achieving an auxiliary support effect when the machine body is placed.
[0010] As a further description of the above technical solution:
[0011] The top of the fixing plate is fixedly connected to a base, and the top of the base is fixedly connected to a rotating rod.
[0012] According to the above technical solution: a base is fixed on the top of the fixed plate, and a rotating rod for rotation is fixed on the base to provide support for the rotating rod.
[0013] As a further description of the above technical solution:
[0014] The top of the rotating rod is fixedly connected with a lamp holder, and the upper end of the lamp holder is fixedly connected with a lighting lamp.
[0015] Through the above technical solution: the top of the rotating rod is fixedly connected to the lamp rack, and the upper end of the lamp rack is fixed with a lighting lamp for providing lighting during work.
[0016] As a further description of the above technical solution:
[0017] The left and right sides of the bottom plate are both fixedly connected with anti-collision plates, and the two anti-collision plates are of smooth design.
[0018] Through the above technical solution: the left and right sides of the bottom plate are fixedly connected with anti-collision plates, and the two anti-collision plates adopt a smooth design to prevent collision and ensure the safety of the device.
[0019] As a further description of the above technical solution:
[0020] The bottom of the base plate is fixedly connected with a slider, and the bottom of the slider is slidably connected with a slide rail.
[0021] According to the above technical solution, the bottom of the base plate is fixedly connected to the slider, and the slider is slidably connected to the slide rail to be used for movement and position adjustment of the entire device.
[0022] As a further description of the above technical solution:
[0023] A plurality of supporting plates 2 are fixedly connected to the lower end of the right side of the fixing plate, and the lower ends of the plurality of supporting plates 2 are fixedly connected to the top left side of the bottom plate.
[0024] Through the above technical solution: the lower right end of the fixed plate is fixedly connected with multiple supporting plates 2, and the lower end of the supporting plate 2 is firmly fixed to the top left side of the bottom plate to support the fixed plate.
[0025] As a further description of the above technical solution:
[0026] The right end of the front side of the bottom plate is fixedly connected with a control panel, and the front side of the control panel is fixedly connected with a plurality of buttons.
[0027] Through the above technical solution: the front right end of the base plate is fixedly connected to the operating console, and a plurality of buttons are fixed on the front side of the operating console for controlling the operation of the device.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the utility model, the iron chain between the multiple I-beams and the fixed pipe 1 fixed at the upper and lower ends of the iron chain can prevent the tail of the machine body from tilting up and rotating. The manual hoist at the lower end of the iron chain can be flexibly adjusted according to the size of the machine body, so that the fixed pipe 2 fixed at the lower ends of the two manual hoists fixes the iron chain to the bottom plate, thereby preventing the tail from tilting up and then preventing the head from rotating, thereby increasing work efficiency.
[0030] 2. In the present invention, when the machine body is placed on the top right side of the bottom plate, it will contact the curved plate, and its weight will first act on the curved plate. The curved plate is connected to the support plate through a hinge, so that it can flexibly adapt to the placement action of the machine body. Multiple springs fixedly connected at the bottom end of the groove are connected to the curved plate, thereby achieving an auxiliary support effect when the machine body is placed. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a three-dimensional diagram of a device for preventing the tail of a jacking pipe from tilting upward and rotating the machine head proposed by the utility model;
[0032] Figure 2 This is a front view of a device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating, proposed by the utility model;
[0033] Figure 3 This is a top view of a device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating, proposed by the utility model;
[0034] Figure 4 This is a structural diagram of a fixing pipe of a device for preventing the tail of a top pipe from tilting upward and a head rotation device proposed by the present invention;
[0035] Figure 5 The utility model provides a schematic structural diagram of a pulley for preventing the tail of a jacking pipe from tilting upward and a head rotation device.
[0036] Legend:
[0037] 1. Bottom plate; 2. Support mechanism; 201. Groove; 202. Spring; 203. Support plate 1; 204. Hinge; 205. Curved plate; 206. Pulley; 3. Fixed plate; 4. Hydraulic rod; 5. Machine body; 6. I-beam; 7. Chain; 8. Fixed pipe 1; 9. Manual hoist; 10. Fixed pipe 2; 11. Base; 12. Rotating rod; 13. Lamp holder; 14. Lighting lamp; 15. Anti-collision plate; 16. Slider; 17. Slide rail; 18. Support plate 2; 19. Control panel; 20. Button. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] Reference Figure 1 and Figure 4 The utility model provides an embodiment of a device for preventing the tail of the top pipe from warping up and the head from rotating, comprising a bottom plate 1, a fixed plate 3 is fixedly connected to the top left side of the bottom plate 1, and a hydraulic rod 4 is fixedly connected to the middle part of the front and rear ends of the right side of the fixed plate 3. An organic body 5 is provided on the top of the bottom plate 1, and the hydraulic rod 4 is used to push the machine body 5. A plurality of I-beams 6 are fixedly connected to the left side of the outer wall of the machine body 5, and iron chains 7 are fixedly connected between adjacent ones of the plurality of I-beams 6. The upper and lower ends of the plurality of iron chains 7 are fixedly connected to a fixed pipe 1 8 for preventing the tail of the machine body 5 from warping up and rotating. The lower ends of the two iron chains 7 are fixedly connected to a manual hoist 9, which can be adjusted according to the size of the machine body 5. The lower ends of the two manual hoists 9 are fixedly connected to a fixed pipe 2 10, and the two fixed pipes 2 10 are fixedly connected to the front and rear sides of the bottom plate 1 for fixing the iron chain 7 on the bottom plate 1. A supporting mechanism 2 is provided at the front and rear ends of the top right side of the bottom plate 1.
[0040] Specifically, the left side of the top of the base plate 1 is fixedly connected to the fixed plate 3, and the middle parts of the front and rear ends of the right side of the fixed plate 3 are fixedly connected to the hydraulic rod 4. The machine body 5 is arranged on the top of the base plate 1, and the hydraulic rod 4 can push the machine body 5. The left side of the outer wall of the machine body 5 is fixedly connected to multiple I-beams 6, and iron chains 7 are fixedly connected between adjacent multiple I-beams 6. The upper and lower ends of the multiple iron chains 7 are fixedly connected to a fixed pipe 1 8 to prevent the tail of the machine body 5 from warping and rotating. The lower ends of the two iron chains 7 are fixedly connected to a manual hoist 9, and the manual hoist 9 can be flexibly adjusted according to the size of the machine body 5. The lower ends of the two manual hoists 9 are fixedly connected to a fixed pipe 2 10. The two fixed pipes 2 10 are fixedly connected to the front and rear sides of the base plate 1 to fix the iron chain 7 on the base plate 1 to ensure that the tail of the machine body 5 will not warp.
[0041] Reference Figure 1 and Figure 5The support mechanism 2 includes two grooves 201, which are opened on the front and rear sides of the top right side of the bottom plate 1. The bottom ends of the two grooves 201 are fixedly connected to multiple springs 202 for placing the springs 202. The front and rear ends of the top right side of the bottom plate 1 are fixedly connected to support plates 1 203. The front sides of the two support plates 1 203 are fixedly connected to two hinges 204. The upper ends of the multiple hinges 204 are fixedly connected to arc plates 205 for auxiliary support. The middle parts of the rear sides of the two arc plates 205 are fixedly connected to multiple pulleys 206 for sliding the body 5.
[0042] Specifically, two grooves 201 are provided on the front and rear sides of the top right side of the base plate 1, and a plurality of springs 202 are fixedly connected to the inner bottom ends of the two grooves 201, providing a buffer for the placement of the body 5. The front and rear ends of the top right side of the base plate 1 are fixedly connected to a support plate 203, and the front sides of the two support plates 203 are fixedly connected to two hinges 204, which are fixedly connected to the upper ends with curved plates 205 through the connection of the hinges 204. The curved plates 205 serve as auxiliary supports, and a plurality of pulleys 206 are fixedly connected to the middle parts of the rear sides of the two curved plates 205. The pulleys 206 enable the body 5 to slide more smoothly thereon.
[0043] Reference Figure 1 and Figure 2 The top of the fixed plate 3 is fixedly connected to a base 11, the top of the base 11 is fixedly connected to a rotating rod 12 for rotation, the top of the rotating rod 12 is fixedly connected to a lamp holder 13, the upper end of the lamp holder 13 is fixedly connected to a lighting lamp 14 for lighting, and the left and right sides of the bottom plate 1 are fixedly connected to anti-collision plates 15, and the two anti-collision plates 15 are smooth in design to prevent collision;
[0044] Specifically, a base 11 is fixed to the top of the fixed plate 3, and a rotating rod 12 for rotation is fixed on the base 11. The top of the rotating rod 12 is fixedly connected to a lamp holder 13. A lighting lamp 14 is fixed to the upper end of the lamp holder 13 to provide lighting for the working environment. Anti-collision plates 15 are fixedly connected to the left and right sides of the bottom plate 1. The two anti-collision plates 15 adopt a smooth design, which can effectively prevent collisions and ensure the overall safety of the device.
[0045] Reference Figure 2 and Figure 3 The bottom of the base plate 1 is fixedly connected to a slider 16, and the bottom of the slider 16 is slidably connected to a slide rail 17 for sliding the device. The lower end of the right side of the fixed plate 3 is fixedly connected to a plurality of support plates 18. The lower ends of the plurality of support plates 18 are fixedly connected to the top left side of the base plate 1 for supporting the fixed plate 3. The front right end of the base plate 1 is fixedly connected to a control panel 19, and the front side of the control panel 19 is fixedly connected to a plurality of buttons 20 for controlling the device.
[0046] Specifically, the bottom of the base plate 1 is fixedly connected to the slider 16, and the sliding connection between the slider 16 and the slide rail 17 facilitates the movement and position adjustment of the device. The lower end of the right side of the fixed plate 3 is fixedly connected to multiple support plates 18. The lower end of the support plate 18 is firmly fixed to the top left side of the base plate 1 to support the fixed plate 3. The front right end of the base plate 1 is fixedly connected to the operating table 19. The front side of the operating table 19 is fixed with multiple buttons 20 for controlling the operation of the device.
[0047] Working principle: The hydraulic rod 4 pushes the machine body 5 placed on the top of the base plate 1. When the machine body 5 enters the hole, when the front end encounters hard rock, the cutting resistance is large, which easily causes the risk of the machine body 5 warping and rotating. The I-beam 6 on the left side of the outer wall of the machine body 5 and the fixed pipes 8 at the upper and lower ends of the iron chain 7 connected between adjacent I-beams 6 play a role in fixing the tail of the machine body 5, and the manual hoist 9 connected to the lower end of the iron chain 7 can be adjusted according to the size of the machine body 5 to enhance the fixing effect of machines 5 of different sizes. By fixing the fixed pipe 2 10 at the lower end of the manual hoist 9 to the front and rear sides of the base plate 1, the entire iron chain 7 system can stably pull the tail of the machine body 5 and fix it on the base plate 1, ensuring that the machine body 5 can move and work smoothly under the pushing action of the hydraulic rod 4;
[0048] Moreover, when the machine body 5 is placed on the top right area of the base plate 1, it will first contact the curved plate 205, and its weight will first act on the curved plate 205. The curved plate 205 is connected to the support plate 1 203 through the hinge 204, and can flexibly adapt to the placement action of the machine body 5. The pulley 206 in the middle of the rear side of the curved plate 205 enables the machine body 5 to slide to the appropriate position more smoothly, reducing friction. The multiple springs 202 fixedly connected to the bottom end of the groove 201 play a buffering role when the machine body 5 is placed, absorbing the impact force when the machine body 5 falls, and avoiding damage between the machine body 5 and the base plate 1 due to the instantaneous large impact force.
[0049] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for preventing the tail of a top pipe from tilting upward and the head of a machine from rotating, comprising a bottom plate (1), characterized in that: The top left side of the bottom plate (1) is fixedly connected to a fixed plate (3), and the middle of the front and rear ends of the right side of the fixed plate (3) are fixedly connected to a hydraulic rod (4). The top of the bottom plate (1) is provided with an organic body (5), and the left side of the outer wall of the organic body (5) is fixedly connected to a plurality of I-beams (6), and the adjacent plurality of I-beams (6) are fixedly connected to iron chains (7), and the upper and lower ends of the plurality of iron chains (7) are fixedly connected to a fixed pipe 1 (8), and the lower ends of the two iron chains (7) are fixedly connected to a manual hoist (9), and the lower ends of the two manual hoists (9) are fixedly connected to a fixed pipe 2 (10), and the two fixed pipes 2 (10) are fixedly connected to the front and rear sides of the bottom plate (1), and the front and rear ends of the top right side of the bottom plate (1) are provided with a support mechanism (2).
2. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 1, characterized in that: The support mechanism (2) comprises two grooves (201), the two grooves (201) being opened at the front and rear sides of the top right side of the base plate (1), the inner bottom ends of the two grooves (201) being fixedly connected to a plurality of springs (202), the front and rear ends of the top right side of the base plate (1) being fixedly connected to a support plate 1 (203), the front sides of the two support plates 1 (203) being fixedly connected to two hinges (204), the upper ends of the plurality of hinges (204) being fixedly connected to an arc plate (205), and the middle parts of the rear sides of the two arc plates (205) being fixedly connected to a plurality of pulleys (206).
3. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 1, characterized in that: The top of the fixed plate (3) is fixedly connected to a base (11), and the top of the base (11) is fixedly connected to a rotating rod (12).
4. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 3, characterized in that: The top of the rotating rod (12) is fixedly connected to a lamp holder (13), and the upper end of the lamp holder (13) is fixedly connected to a lighting lamp (14).
5. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 1, characterized in that: The left and right sides of the bottom plate (1) are both fixedly connected with anti-collision plates (15), and the two anti-collision plates (15) are of smooth design.
6. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to a slider (16), and the bottom of the slider (16) is slidably connected to a slide rail (17).
7. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 1, characterized in that: The lower end of the right side of the fixed plate (3) is fixedly connected to a plurality of support plates 2 (18), and the lower ends of the plurality of support plates 2 (18) are fixedly connected to the top left side of the bottom plate (1).
8. The device for preventing the tail of a jacking pipe from tilting upward and the machine head from rotating according to claim 1, characterized in that: The front right end of the base plate (1) is fixedly connected to a control panel (19), and the front side of the control panel (19) is fixedly connected to a plurality of buttons (20).
Citation Information
Patent Citations
Pipe jacking machine
CN213597977U