Material conveying device capable of preventing pipeline from being blocked
By designing pressurized pipes and piston parts, and using a servo motor to drive the threaded rod to increase the pressure in the pipe, the blockage problem during the transportation of high-viscosity materials is solved, and the stability and anti-blockage effect are improved.
Patent Information
- Application Number
- CN202421817808.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Traditional material conveying pipelines are prone to clogging when handling high-viscosity materials. Manual clogging is inconvenient and the need to shut down the pipeline for clogging reduces production capacity.
The pressurized pipe and piston design is adopted. The threaded rod is driven by a servo motor to make the piston slide in the pressurized pipe, increasing the pressure in the pipe to improve the fluidity of the material. The one-way vent valve is used to prevent the backflow of the material. The sealing structure and the baffle are combined to prevent the leakage of the medium.
It improves the conveying stability and anti-clogging effect of highly viscous materials, reduces resistance and blockage risks, and ensures the continuity and safety of material transportation.
Smart Images
Figure CN223411734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material transportation, in particular to a material transportation device with anti-blocking function for pipelines. Background Art
[0002] Material conveying systems are an essential component of modern industrial production, particularly in the chemical, food processing, pharmaceutical, and mineral processing industries, where the transport of highly viscous materials is a common requirement. However, traditional material conveying piping systems often face numerous challenges when handling these high-viscosity materials. The most prominent issue is the tendency for materials to become clogged in bends, rising sections, or narrow areas within the pipeline during transport.
[0003] Under existing technology, operators typically observe the material flow from the pipe outlet. If there are signs of poor discharge and the pipe is about to become clogged, they stop feeding the material to the inlet to clear the pipe. While this method can prevent production accidents caused by pipe blockage to a certain extent, it is relatively narrow inside the pipe, making manual clearing difficult. Furthermore, stopping the machine for clearing also reduces production capacity to a certain extent, resulting in certain limitations. Therefore, the inventors have proposed another solution. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a pipeline anti-clogging material conveying device with high conveying stability and good anti-clogging effect.
[0005] The utility model provides a material conveying device for preventing pipeline blockage, comprising:
[0006] The upper end of the pipeline and the driving component, the upper end of the pipeline is provided with a mounting component, the other end of the mounting component is provided with a lower end of the pipeline, the lower end of the pipeline is arranged into an L-shaped structure, a pressurized pipeline is arranged on one side of the mounting component, an inflation pipeline is arranged at the air inlet of the pressurized pipeline, a piston member is arranged in the inner cavity of the pressurized pipeline, the driving component is arranged on the pressurized pipeline, and the driving component is used for relative movement of the piston member and the pressurized pipeline.
[0007] Furthermore, the drive assembly includes a threaded rod arranged in the axial hole of the pressurized pipe, the threaded rod is arranged in the threaded hole of the piston member, a seal is provided at the threaded connection between the threaded rod and the piston member, a servo motor is provided on the pressurized pipe, and the threaded rod is coaxially arranged at the output end of the servo motor.
[0008] Preferably, the installation component includes a connecting pipe coaxially arranged with the upper end and the lower end of the pipe, nut parts are respectively provided at both ends of the connecting pipe, external threads are provided on the outer walls of the upper end and the lower end of the pipe, the nut parts are cooperated and connected with the external threads of the upper end and the lower end of the pipe, and an extension pipe is provided at the connecting pipe installation hole.
[0009] Furthermore, a mounting piece is provided on the extension pipe, a pressurized pipe is provided at the other end of the mounting piece, connecting shafts are respectively provided in the two groups of mounting holes of the mounting piece, a baffle is provided on the connecting shaft, and the baffle is connected with the shaft cavity wall of the mounting piece.
[0010] Preferably, a transmission gear is coaxially arranged on the connecting shaft, and the two sets of transmission gears are meshed and connected.
[0011] Furthermore, a fixing piece is coaxially arranged on the mounting piece, the fixing piece is coaxially arranged with a set of connecting shafts, and a coil spring is arranged on the connecting shaft, and the other end of the coil spring is arranged inside the fixing piece.
[0012] Preferably, a limiting member is provided inside the shaft cavity of the mounting member, and both sets of blocking members are in contact with and connected to the limiting member.
[0013] Furthermore, a protective member is coaxially arranged on the piston member, and the protective member is threadedly connected to the threaded rod.
[0014] Preferably, a sealing gasket is provided at the connection between the limiting member and the two sets of blocking members.
[0015] Furthermore, the other end of the threaded rod is arranged on the limiting member.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the upper end of the pipeline and the lower end of the pipeline are connected by installing the assembly, and the pressurized pipeline is installed at the upstream end of the L-shaped structure at the lower end of the pipeline, the air supply unit is connected to the pressurized pipeline through the inflation pipeline, the piston is driven to slide inside the pressurized pipeline, the inflation pipeline is blocked and sealed by the piston, the gas is pressurized by the air supply unit to increase the pressure in the upper end and the lower end of the pipeline to improve the fluidity of relatively thick materials, and a one-way vent valve is provided on the pressurized pipeline to prevent the material from being sucked into the pressurized pipeline when the piston moves back, so the conveying stability is high and the anti-blocking effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view structural diagram of the present utility model;
[0018] Figure 2 This is an axonometric structural diagram of the present utility model;
[0019] Figure 3 It is a schematic cross-sectional structural diagram of the present utility model;
[0020] Figure 4 It is a schematic diagram of the parts structure of the utility model;
[0021] Markings in the accompanying drawings: 1. Upper end of the pipeline; 2. Lower end of the pipeline; 3. Pressurized pipeline; 4. Inflation pipeline; 5. Piston; 6. Threaded rod; 7. Servo motor; 8. Connecting pipeline; 9. Nut; 10. Extension pipeline; 11. Mounting part; 12. Connecting shaft; 13. Blocking part; 14. Transmission gear; 15. Fixing part; 16. Coil spring; 17. Limiting part; 18. Protective part. DETAILED DESCRIPTION
[0022] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] like Figures 1 to 4 As shown, the utility model is a material conveying device for preventing pipeline blockage, comprising:
[0024] The upper end 1 of the pipe and the driving component, the upper end 1 of the pipe is provided with a mounting component, the other end of the mounting component is provided with a pipe lower end 2, the pipe lower end 2 is set to an L-shaped structure, a pressurized pipe 3 is provided on one side of the mounting component, an inflation pipe 4 is provided at the air inlet of the pressurized pipe 3, a piston member 5 is slidingly provided in the inner cavity of the pressurized pipe 3, the piston member 5 and the inner cavity connecting end of the pressurized pipe 3 are both provided with a non-cylindrical structure, and a sealing ring is provided at the sliding connecting end of the pressurized pipe 3 and the pipe lower end 2, the driving component is provided on the pressurized pipe 3, the driving component is used for relative movement of the piston member 5 and the pressurized pipe 3, the inflation pipe 4 is externally connected to the air supply unit, and a single To the vent valve; the upper end 1 of the pipeline and the lower end 2 of the pipeline are connected by installing the component, and the pressurized pipeline 3 is installed at the upstream end of the L-shaped structure at the lower end of the pipeline 2, and the air supply unit is connected to the pressurized pipeline 3 through the inflation pipeline 4, and the piston 5 is driven to slide inside the pressurized pipeline 3, and the inflation pipeline 4 is blocked and sealed by the piston 5, and the gas is pressurized by the air supply unit to increase the pressure in the upper end 1 of the pipeline and the lower end 2 of the pipeline to improve the fluidity of relatively thick materials. A one-way vent valve is provided on the pressurized pipeline 3 to prevent the material from being sucked into the pressurized pipeline 3 when the piston 5 moves back, so as to have high conveying stability and good anti-blocking effect.
[0025] like Figures 1 to 4As shown, as a preferred solution, the drive assembly includes a threaded rod 6 rotatably arranged in the axial hole of the pressurized pipe 3, the threaded rod 6 is arranged in the threaded hole of the piston member 5, a seal is provided at the threaded connection between the threaded rod 6 and the piston member 5, a servo motor 7 is provided on the pressurized pipe 3, and the threaded rod 6 is coaxially arranged at the output end of the servo motor 7; this design directly drives the threaded rod 6 to rotate by the servo motor 7, thereby achieving high-precision control of the movement of the piston member 5, and a seal is specially provided at the threaded connection between the threaded rod 6 and the piston member 5. This design effectively prevents the leakage of high-pressure gas and ensures the efficiency of the pressurization process. The threaded rod 6 is coaxially arranged at the output end of the servo motor 7. This integrated design greatly optimizes the spatial layout of the drive components, making the entire device more compact. Through the precise control of the servo motor drive, the reciprocating motion of the piston 5 can enable the pressurized gas of the air supply unit to be switched on and off, effectively improving the fluidity of the material in the upper end 1 of the pipeline and the lower end 2 of the pipeline, especially for high-viscosity materials, which can significantly reduce the resistance and blockage risk during the transportation process, and ensure the continuity and stability of material transportation. The servo motor 7 is selected as the driving source, which not only has a stable power output, but also is easy to adjust and monitor.
[0026] like Figures 1 to 4 As shown, as an optimal solution, the installation component includes a connecting pipe 8 coaxially arranged with the upper end 1 and the lower end 2 of the pipe, and nut parts 9 are rotatably arranged at both ends of the connecting pipe 8. External threads are provided on the outer walls of the upper end 1 and the lower end 2 of the pipe, and the nut parts 9 are cooperated with the external threads of the upper end 1 and the lower end 2 of the pipe to be connected. The connecting pipe 8 and the connecting ends of the upper end 1 and the lower end 2 of the pipe are all provided with sealing structures, and an extension pipe 10 is provided at the mounting hole of the connecting pipe 8; the installation component adopts a combined design of the connecting pipe 8 and the nut part 9, which realizes the coaxial quick connection of the upper end 1 and the lower end 2 of the pipe. The user only needs to simply rotate the nut part 9 to complete the assembly or disassembly operation, which greatly improves the convenience of on-site installation and maintenance and shortens the downtime of the equipment. The connecting ends of the connecting pipe 8 and the upper end 1 and the lower end 2 of the pipe are all equipped with sealing structures, which effectively prevent the leakage of materials or gas at the connection and ensure the airtightness of the transportation process. The extension pipe 10 provided at the mounting hole of the connecting pipe 8 provides flexibility for layout adjustment under different working conditions and can easily cope with on-site space limitations.
[0027] like Figures 1 to 4As shown, as a preferred embodiment, a mounting member 11 is provided on the extension pipe 10, and the pressurized pipe 3 is provided at the other end of the mounting member 11. Connecting shafts 12 are rotatably provided in the two groups of mounting holes of the mounting member 11 respectively, and a baffle 13 is provided on the connecting shaft 12. The baffle 13 is matched with the axial cavity wall of the mounting member 11 and connected. A sealing structure is provided at the connecting end of the baffle 13 and the mounting member 11. A limiting member 17 is provided inside the axial cavity of the mounting member 11. Both groups of baffles 13 are matched with the limiting member 17 and contacted. A sealing gasket is provided at the connection between the limiting member 17 and the two groups of baffles 13. The other end of the threaded rod 6 is rotatably provided on the limiting member 17; the pressurized pipe 3 is connected to the connecting pipe 8 through the mounting member 11, and the baffle 13 is rotatably installed inside the mounting member 11 through the connecting shaft 12. The inner wall of the component 11 cooperates to block the material and prevent the material from being sucked into the pressurized pipe 3. The pressurized gas can enter the lower end 2 of the pipe through the rotation installation of the barrier 13. The threaded rod 6 cooperates with the limiter 17 to increase the rotation stability of the threaded rod 6. The limiter 17 limits the rotation range of the barrier 13. The limiter 17 cooperates with the barrier 13 to form a closed barrier structure inside the installation component 11. A sealing structure is set at each connection position to effectively prevent medium leakage and enhance the sealing and operation safety of the entire device. The structural design of the installation component 11 is compact and effectively utilizes space, making the connection between the pressurized pipe 3 and the extension pipe 10 more compact and harmonious. The sealing gasket design between the limiter 17 and the barrier 13 further enhances the sealing effect of the key connection part.
[0028] like Figures 1 to 4 As shown, as a preferred solution, a transmission gear 14 is coaxially arranged on the connecting shaft 12, and the two sets of transmission gears 14 are engaged and connected; the two sets of transmission gears 14 are engaged and connected to each other so that the two sets of baffles 13 rotate synchronously in opposite directions, thereby improving the rotation synchronization of the two sets of baffles 13 and improving the transmission stability.
[0029] like Figures 1 to 4 As shown, as a preferred solution, a fixing member 15 is coaxially arranged on the mounting member 11, and the fixing member 15 is coaxially arranged with a group of connecting shafts 12, and a coil spring 16 is provided on the connecting shaft 12, and the other end of the coil spring 16 is arranged inside the fixing member 15; the coil spring 16 is mounted on the mounting member 11 through the fixing member 15, and the connecting shaft 12 is rotated by the coil spring 16 to provide a reset power, and when the pressurized gas stops, the barrier 13 is quickly reset to perform the barrier.
[0030] like Figures 1 to 4 As shown, as a preferred solution, a protective member 18 is coaxially provided on the piston member 5, and the protective member 18 is threadedly connected to the threaded rod 6; the protective member 18 enables the threaded rod 6 and the piston member 5 to cooperate with each other to increase the transmission strength and the working stability of the device.
[0031] like Figures 1 to 4 As shown, as a preferred solution, its working process is as follows:
[0032] When the operator needs to use the pipeline to transport materials with higher viscosity from the upper end 1 of the pipeline to the lower end 2 of the pipeline, and there are signs that the material discharge is not smooth and the pipeline is about to be blocked, first start the servo motor 7 to drive the threaded rod 6 to rotate, and then the threaded rod 6 moves with the protective part 18 and the piston part 5 to connect the pressurized pipeline 3 with the inflation pipeline 4, and then the air supply unit discharges the pressurized gas through the pressurized pipeline 3 to the lower end 2 of the pipeline, and then the pressurized gas contacts the baffle 13 to drive the baffle 13 to rotate relative to keep the inflation mounting part 11 unobstructed, at this time the coil spring 16 is compressed, and then the pressurized gas is blown from the connecting pipeline 8 to the L-shaped structure end of the lower end 2 of the pipeline, thereby increasing the pressure in the pipeline to improve the fluidity of the thicker material. When the air supply unit stops, the baffle 13 is reset by the coil spring 16.
[0033] The utility model provides a material conveying device for preventing pipeline blockage. Its installation method, connection method or setting method are all common mechanical methods, and can be implemented as long as it can achieve its beneficial effects.
[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A material conveying device for preventing pipeline blockage, characterized in that: include: The upper end of the pipeline and the driving component, the upper end of the pipeline is provided with a mounting component, the other end of the mounting component is provided with a lower end of the pipeline, the lower end of the pipeline is arranged into an L-shaped structure, a pressurized pipeline is provided on one side of the mounting component, an inflation pipeline is provided at the air inlet of the pressurized pipeline, a piston member is provided in the inner cavity of the pressurized pipeline, the driving component is provided on the pressurized pipeline, and the driving component is used for relative movement of the piston member and the pressurized pipeline.
2. A material conveying device for preventing pipeline blockage according to claim 1, characterized in that: The drive assembly includes a threaded rod arranged in the axial hole of the pressurized pipe, the threaded rod is arranged in the threaded hole of the piston member, a seal is provided at the threaded connection between the threaded rod and the piston member, a servo motor is provided on the pressurized pipe, and the threaded rod is coaxially arranged at the output end of the servo motor.
3. A material conveying device for preventing pipeline blockage according to claim 2, characterized in that: A protective member is coaxially arranged on the piston member, and the protective member is threadedly connected to the threaded rod.
4. A material conveying device for preventing pipeline blockage according to claim 1, characterized in that: The installation assembly includes a connecting pipe coaxially arranged with the upper end and the lower end of the pipe, and nuts are respectively provided at both ends of the connecting pipe. External threads are provided on the outer walls of the upper end and the lower end of the pipe. The nut is cooperated with the external threads of the upper end and the lower end of the pipe to be connected, and an extension pipe is provided at the connecting pipe installation hole.
5. A material conveying device for preventing pipeline blockage according to claim 4, characterized in that: A mounting piece is provided on the extension pipe, the pressurized pipe is provided at the other end of the mounting piece, connecting shafts are respectively provided in the two groups of mounting holes of the mounting piece, a baffle is provided on the connecting shaft, and the baffle is connected with the shaft cavity wall of the mounting piece.
6. A material conveying device for preventing pipeline blockage according to claim 5, characterized in that: Transmission gears are coaxially arranged on the connecting shaft, and two groups of transmission gears are meshed and connected in transmission.
7. A material conveying device for preventing pipeline blockage according to claim 5, characterized in that: A fixing piece is coaxially arranged on the mounting piece, and the fixing piece is coaxially arranged with a group of connecting shafts. A coil spring is arranged on the connecting shaft, and the other end of the coil spring is arranged inside the fixing piece.
8. A material conveying device for preventing pipeline blockage according to claim 5, characterized in that: A limiting member is provided inside the shaft cavity of the mounting member, and both groups of the blocking members are in contact with and connected to the limiting member.
9. A material conveying device for preventing pipeline blockage according to claim 8, characterized in that: Sealing pads are provided at the connection between the limiting member and the two groups of blocking members.
10. A material conveying device for preventing pipeline blockage according to claim 2, characterized in that: The other end of the threaded rod is arranged on the limiting piece.