Torsion spring comparator for ceramic ball detection
The ceramic ball detection instrument designed with an adjustment component and a clamping block solves the operational complexity and measurement error problems of existing ceramic ball detection instruments, achieves high-precision, low-cost detection effects, and enhances the protection and cleaning capabilities of the equipment.
Patent Information
- Application Number
- CN202423052674.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing ceramic ball testing instruments have the problems of cumbersome operation, prone to errors, and difficulty in achieving high-precision measurements during the testing process. They also require complex clamping structures and uneven surfaces, which lead to deviations in measurement results, increasing costs and errors.
A torsion spring comparator for ceramic ball testing was designed. It was equipped with an adjustment component, a clamping block, and auxiliary components. The support plate was adjusted to a level by a spirit level, and threaded connections were used for position limiting. A protective cover and door were combined with an airbag cleaning system to reduce external influences.
It improves detection accuracy and consistency, simplifies operation steps, reduces costs and errors, and enhances the protection and cleaning capabilities of the equipment.
Smart Images

Figure CN223412628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic ball processing and detection, in particular to a torsion spring comparator used for ceramic ball detection. Background Art
[0002] When testing the performance of ceramic balls, it is necessary to understand the hardness and geometric characteristics of the balls, but existing testing instruments still have certain defects when used;
[0003] During use, understanding the hardness and geometric properties of existing spheres often requires multiple steps. The overall operation process is cumbersome and prone to operational errors or omissions, which reduces detection efficiency and makes it difficult to achieve very high detection accuracy, especially for small defects or fine dimensional measurements, thus affecting product quality.
[0004] In order to overcome the above-mentioned defects, prior art 1 (application number 201721266602.7, Chinese patent application date 2017-09-28) is a groove depth measuring device for a dry gas seal end face friction pair, a torsion spring comparator is fixed through a mounting hole on a bracket, a bolt passes through the end of the bracket to compress the torsion spring comparator, the torsion spring comparator is provided with a dial and a measuring rod, the dial is provided with a pointer, the end of the measuring rod contacts the measured position of the dry gas seal end face friction pair, the torsion spring comparator uses a torsion spring wire whose axial elongation is linearly related to the rotation angle as the main amplification element, and converts the linear displacement of the measuring rod into the angular displacement of the pointer. During measurement, the measuring rod moves from a high point to a low point along the sealing groove of the measured position, pushing the lever to swing. At this time, the internal torsion spring sheet will be stretched or shortened, causing the torsion spring sheet to rotate and the pointer to deflect. The groove depth of the sealing groove can be obtained by reading the pointer reading;
[0005] Although the existing technology can perform accurate measurements through a torsion spring comparator, during operation, the working surface of the torsion spring comparator is not convenient for limiting the ceramic ball, so a clamping structure needs to be set for limiting, which increases the overall installation and design costs, thereby increasing the subsequent maintenance costs. In addition, the torsion spring comparator needs to be placed on a desktop. If the desktop or the ground is uneven, the torsion spring comparator on the desktop is prone to tilt, resulting in deviations in the measurement results, affecting the accuracy and consistency of the test.
[0006] In response to the above problems, it is urgent to carry out innovative design based on the original torsion spring comparator used for ceramic ball detection. Therefore, we proposed a torsion spring comparator for ceramic ball detection that can well solve the above problems. Utility Model Content
[0007] The purpose of the present utility model is to provide a torsion spring comparator for ceramic ball detection, so as to solve the problem raised in the above background technology that the working surface of the torsion spring comparator on the market is inconvenient to limit the ceramic ball, and therefore a clamping structure needs to be set for limiting, which increases the overall installation and design costs, thereby increasing the subsequent maintenance costs, and the torsion spring comparator needs to be placed on a desktop. If the desktop or the ground is uneven, the torsion spring comparator on the desktop is prone to tilt, which leads to deviations in the measurement results and affects the accuracy and consistency of the test.
[0008] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a torsion spring comparator for ceramic ball detection, comprising an instrument body, a support plate being installed under the instrument body;
[0009] An adjustment assembly is provided under the support plate, and the adjustment assembly includes an adjustment member installed in the support plate, a base is installed at the bottom of the adjustment member, a spirit level is installed on the surface of the support plate, a turntable is provided on the instrument body, a support rod is installed on the turntable, a detection member is connected to the support rod, a limit rod is connected to the turntable, a clamping block is connected to the limit rod, and a first placement slot is provided on the clamping block.
[0010] Preferably, a first threaded rod is provided on the limiting rod, and the first threaded rod is adapted to both the first thread groove and the second thread groove. The first thread groove is opened on the lower surface of the clamping block, and the second thread groove is opened on the right surface of the clamping block. A first storage groove is opened on the left surface of the clamping block, and a second storage groove is opened on the upper surface of the clamping block.
[0011] Preferably, a protective cover is installed on the outer side of the turntable, the protective cover is arranged on the instrument body, and a cover door is connected to the protective cover through a lifting assembly.
[0012] Preferably, the lifting assembly includes a second threaded rod connected to the protective cover, the top of the second threaded rod is connected to a rotating part, a moving block is sleeved on the outside of the second threaded rod, the side end of the moving block is connected to a lifting plate, the lifting plate is clamped in the inside of the limit frame, and the limit frame is installed on the top of the protective cover.
[0013] Preferably, an auxiliary component is installed inside the protective cover, and the auxiliary component includes an air delivery component installed inside the protective cover, the output end of the air delivery component is connected to an air bag, the air bag is installed inside the storage box, and the air bag is connected to a nozzle through a hose.
[0014] Preferably, a limit plate is installed at the side end of the storage box, a moving rod is connected through the inside of the limit plate, and a pressure plate is provided at one end of the moving rod, and the pressure plate contacts the airbag after moving.
[0015] Preferably, the other end of the moving rod is connected to a moving plate, and a spring is sleeved on the outer side of the moving rod.
[0016] Preferably, the bottom end of the second threaded rod is connected to a rotating rod, and an eccentric wheel is sleeved on the outer side of the rotating rod. After the eccentric wheel rotates, it contacts the movable plate.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the torsion spring comparator for ceramic ball testing adjusts the support plate to a horizontal position according to the information of the spirit level, which facilitates the subsequent testing operation and reduces the problem of result deviation caused by the tilt of the instrument body. In addition, the ceramic ball to be tested is placed in the first placement slot of the clamping block, which reduces the problem of increased costs caused by the setting of a more complex clamping structure. The specific contents are as follows:
[0018] (1) The adjustment component facilitates adjusting the support plate to a horizontal position according to the information of the level instrument, which facilitates the subsequent detection operation and reduces the problem of result deviation caused by the tilt of the instrument body. The overall detection steps are simple, which reduces the problem of reduced detection efficiency caused by the need for complex steps;
[0019] (2) The top of the limit rod is threadedly connected to the first thread groove on the clamping block through the first thread rod, and can also be connected to the first thread rod through the second thread groove on the clamping block, so that the user can place the ceramic ball according to the size of the ceramic ball to be tested;
[0020] (3) The turntable is rotated so that the detection part can detect the limited ceramic ball, which reduces the problem of reduced detection efficiency caused by the need for complex steps. The outer side of the turntable is protected by the cooperation of the protective cover and the cover door, which reduces the problem of reduced detection accuracy due to the influence of the external environment.
[0021] (4) The moving block of the lifting assembly is lifted and lowered by the cooperation of the lifting plate, so that the lifting plate is lifted and lowered inside the limit frame, thereby facilitating the lifting plate to move with the cover door on the surface of the protective cover, making it convenient to place the ceramic ball for testing operations, thereby improving the overall service life;
[0022] (5) The movable plate of the auxiliary component moves inside the limit plate through the movable rod, so that the pressure plate squeezes the air bag inside the storage box, making it easier for the gas inside the air bag to be ejected through the nozzle, thereby greatly improving the overall cleaning efficiency and reducing the problem of inconvenience in detection caused by the influence of dust particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the structure of the instrument body of the utility model;
[0024] Figure 2 This is a schematic diagram of the connection structure between the adjusting member and the base of the utility model;
[0025] Figure 3 This is a schematic diagram of the split and cutaway structure of the limit rod and the clamping block of the utility model;
[0026] Figure 4 This is a schematic diagram of the overall structure of the utility model;
[0027] Figure 5 This is a side view of the structure of the cover door of the utility model;
[0028] Figure 6 This is a schematic diagram of the structure of the utility model after the cover door moves;
[0029] Figure 7 This is a schematic diagram of the internal structure of the protective cover of the utility model.
[0030] In the figure: 1. Instrument body; 2. Support plate; 3. Adjustment part; 4. Base; 5. Level; 6. Turntable; 7. Support rod; 8. Detection part; 9. Limit rod; 10. Clamping block; 11. First threaded rod; 12. First thread groove; 13. Second thread groove; 14. First storage slot; 15. Second storage slot; 16. Protective cover; 17. Second threaded rod; 18. Rotating part; 19. Moving block; 20. Lifting plate; 21. Limiting frame; 22. Cover door; 23. Air supply part; 24. Air bag; 25. Storage box; 26. Nozzle; 27. Rotating rod; 28. Eccentric wheel; 29. Limiting plate; 30. Moving rod; 31. Pressing plate; 32. Moving plate; 33. Spring. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Example 1:
[0033] In this embodiment, in order to improve the overall detection accuracy, the adjustment component is used to reduce the problem of result deviation caused by the tilt of the instrument body 1. Figure 1 and Figure 2The technical solution shown in the figure includes an instrument body 1, a support plate 2 is installed under the instrument body 1, an adjustment assembly is provided under the support plate 2, the adjustment assembly includes an adjustment member 3 installed in the support plate 2, a base 4 is installed at the bottom of the adjustment member 3, a level 5 is installed on the surface of the support plate 2, a turntable 6 is provided on the instrument body 1, a support rod 7 is installed on the turntable 6, a detection member 8 is connected to the support rod 7, a limit rod 9 is connected to the turntable 6, a clamping block 10 is connected to the limit rod 9, and a first placement slot 14 is provided on the clamping block 10. Move the instrument body 1 to the desired plane. At this time, you can observe the level 5 and use the adjustment member 3 on the support plate 2 to adjust the position. The rotation makes it easy to adjust the angle of the support plate 2 on the base 4, and to adjust the support plate 2 to a horizontal position according to the information of the spirit level 5, which is convenient for later detection operations, improves the accuracy of the overall detection, greatly improves the overall detection efficiency, and reduces the problem of result deviation caused by the tilt of the instrument body 1. The ceramic ball to be detected is placed inside the first placement slot 14 of the clamping block 10, reducing the problem of increased costs caused by setting up a more complex clamping structure. By rotating the turntable 6, the detection piece 8 on the support rod 7 will detect the limited ceramic ball. The overall detection steps are simple, reducing the problem of reduced detection efficiency caused by the need for complex steps.
[0034] Example 2:
[0035] In this embodiment, in order to reduce the overall operating cost, the clamping block 10 is used to reduce the problem of increasing the overall use cost due to the need to set multiple clamping blocks 10. Figure 2-Figure 4As shown, a first threaded rod 11 is provided on the limit rod 9, and the first threaded rod 11 is adapted to the first thread groove 12 and the second thread groove 13. The first thread groove 12 is provided on the lower surface of the clamping block 10, and the second thread groove 13 is provided on the right surface of the clamping block 10. A first storage groove 14 is provided on the left surface of the clamping block 10, and a second storage groove 15 is provided on the upper surface of the clamping block 10. A protective cover 16 is installed on the outside of the turntable 6, and the protective cover 16 is provided on the instrument body 1. A cover door 22 is connected to the protective cover 16 through a lifting assembly. The lifting assembly includes a second threaded rod 17 that is connected to the protective cover 16, and a rotating member 18 is connected to the top of the second threaded rod 17. A moving block 19 is sleeved on the outside of the second threaded rod 17, and a lifting plate 20 is connected to the side end of the moving block 19. The lifting plate 20 is clamped in the limit frame 21 The limit frame 21 is installed on the top of the protective cover 16, and the limit rod 9 is provided to facilitate the installation of the clamping block 10 on the turntable 6, and the top of the limit rod 9 is threadedly connected to the first threaded groove 12 on the clamping block 10 through the first threaded rod 11, and the user can unscrew the clamping block 10 and connect it to the first threaded rod 11 through the second threaded groove 13 on the clamping block 10, so that the user can place the ceramic ball in the first storage slot 14 or the second storage slot 15 according to the size of the ceramic ball to be tested, thereby greatly improving the overall practicality and reducing the problem of increased overall use cost due to the need to replace multiple clamping blocks 10. In addition, during the detection process, the outer side of the turntable 6 can be protected by the cooperation of the protective cover 16 and the cover door 22, thereby reducing the problem of reduced detection accuracy due to the influence of the external environment.
[0036] Example 3:
[0037] In this embodiment, in order to improve the overall detection efficiency, auxiliary components are used to reduce the problem of reduced detection efficiency caused by the influence of dust particles. Figure 5-Figure 7As shown, the protective cover 16 is internally installed with an auxiliary component, which includes an air delivery member 23 installed inside the protective cover 16, an air bag 24 connected to the output end of the air delivery member 23, the air bag 24 installed inside the storage box 25, and a nozzle 26 connected to the air bag 24 through a hose. A limit plate 29 is installed on the side end of the storage box 25, and a moving rod 30 is connected to the inside of the limit plate 29. A pressure plate 31 is provided at one end of the moving rod 30. After the pressure plate 31 moves, it contacts the air bag 24, and the moving rod 30 is moved. One end is connected to a movable plate 32, a spring 33 is sleeved on the outside of the movable rod 30, the bottom end of the second threaded rod 17 is connected to a rotating rod 27, an eccentric wheel 28 is sleeved on the outside of the rotating rod 27, and the eccentric wheel 28 contacts the movable plate 32 after rotation, and drives the second threaded rod 17 to rotate through the rotating member 18. At this time, since the lifting plate 20 is clamped in the limit frame 21, the moving block 19 on the outside of the second threaded rod 17 is lifted and lowered by the cooperation of the lifting plate 20, so that the lifting plate 20 is in the limit frame 21. 1 is lifted and lowered internally, thereby facilitating the movement of the lifting plate 20 with the cover door 22 on the surface of the protective cover 16, making it convenient to place the ceramic ball for inspection operation, thereby improving the overall service life. Gas is input into the air bag 24 through the air supply member 23. When the second threaded rod 17 rotates, the second threaded rod 17 drives the rotating rod 27 to rotate, so that the eccentric wheel 28 on the rotating rod 27 contacts the movable plate 32. The movable plate 32 moves inside the limiting plate 29 through the movable rod 30, so that the pressure plate 31 squeezes the air bag 24 inside the storage box 25, so that the gas inside the air bag 24 is ejected through the nozzle 26, thereby greatly improving the overall cleaning efficiency and reducing the problem of inconvenience in inspection caused by dust particles. The spring 33 on the outer side of the movable rod 30 facilitates the restoration of the movable plate 32 to its initial position, making it convenient for the movable plate 32 to contact the eccentric wheel 28 again, thereby improving the overall practicality. The content not described in detail in this specification belongs to the existing technology well known to professional and technical personnel in this field.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A torsion spring comparator for ceramic ball detection, comprising an instrument body (1), wherein a support plate (2) is mounted below the instrument body (1); It is characterized by: Also includes: An adjustment assembly is provided under the support plate (2), the adjustment assembly comprising an adjustment member (3) installed in the support plate (2), a base (4) being installed at the bottom of the adjustment member (3), a level (5) being installed on the surface of the support plate (2), a turntable (6) being provided on the instrument body (1), a support rod (7) being installed on the turntable (6), a detection member (8) being connected to the support rod (7), a limit rod (9) being connected to the limit rod (9), a clamping block (10) being provided on the clamping block (10), and a first storage groove (14) being provided on the clamping block (10).
2. The torsion spring comparator for ceramic ball detection according to claim 1, characterized in that: The limiting rod (9) is provided with a first threaded rod (11), and the first threaded rod (11) is adapted to both the first threaded groove (12) and the second threaded groove (13), the first threaded groove (12) is provided on the lower surface of the clamping block (10), the second threaded groove (13) is provided on the right side surface of the clamping block (10), the left side surface of the clamping block (10) is provided with a first storage groove (14), and the upper surface of the clamping block (10) is provided with a second storage groove (15).
3. The torsion spring comparator for ceramic ball detection according to claim 1, characterized in that: A protective cover (16) is installed on the outside of the turntable (6), and the protective cover (16) is arranged on the instrument body (1). A cover door (22) is connected to the protective cover (16) via a lifting assembly.
4. The torsion spring comparator for ceramic ball testing according to claim 3, characterized in that: The lifting assembly includes a second threaded rod (17) connected to the protective cover (16), the top of the second threaded rod (17) is connected to a rotating member (18), the outer side of the second threaded rod (17) is provided with a moving block (19), the side end of the moving block (19) is connected to a lifting plate (20), the lifting plate (20) is clamped in the inside of a limit frame (21), and the limit frame (21) is installed on the top of the protective cover (16).
5. The torsion spring comparator for ceramic ball testing according to claim 3, characterized in that: An auxiliary component is installed inside the protective cover (16), and the auxiliary component includes an air delivery component (23) installed inside the protective cover (16). The output end of the air delivery component (23) is connected to an air bag (24). The air bag (24) is installed inside the storage box (25). The air bag (24) is connected to a nozzle (26) through a hose.
6. The torsion spring comparator for ceramic ball testing according to claim 5, characterized in that: A limiting plate (29) is installed at the side end of the storage box (25), a moving rod (30) is connected through the inside of the limiting plate (29), and a pressing plate (31) is provided at one end of the moving rod (30), and the pressing plate (31) contacts the airbag (24) after moving.
7. The torsion spring comparator for ceramic ball testing according to claim 6, characterized in that: The other end of the moving rod (30) is connected to a moving plate (32), and a spring (33) is sleeved on the outside of the moving rod (30).
8. The torsion spring comparator for ceramic ball testing according to claim 4, characterized in that: The bottom end of the second threaded rod (17) is connected to a rotating rod (27), and an eccentric wheel (28) is sleeved on the outer side of the rotating rod (27). The eccentric wheel (28) contacts the movable plate (32) after rotating.
Citation Information
Patent Citations
Vice groove depth measuring device of sealed end face frictional of dry gas
CN207300124U