Helical blade coaxiality detection device

By designing a spiral blade coaxiality detection device and using guide rails and dial indicators to measure the runout of the spiral blades, the problem of difficult control of the coaxiality of the screw conveyor blades was solved, and the operating stability and detection accuracy of the equipment were improved.

CN223412661UActive Publication Date: 2025-10-03JIANGSU CRRC ENVIRONMENT CO LTD
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Patent Information

Application Number
CN202422655061.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing technology lacks specialized detection equipment, making it difficult to effectively control the coaxiality of the spiral blades of the screw conveyor, resulting in interference or friction during the rotation of the blades, affecting the stability of the equipment operation.

Method used

A spiral blade coaxiality detection device was designed, which included a frame, a guide rail, a dividing head, a support device and a dial indicator. By clamping and rotating the workpiece, the maximum runout of the spiral blade was measured using the dial indicator, thereby achieving accurate detection of the spiral blade coaxiality.

Benefits of technology

It improves the quality control of spiral blades, enhances the overall performance and operational reliability of the equipment, is suitable for the detection of spiral blades of different specifications, and is simple and reliable to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spiral blade coaxiality detection device, which relates to the technical field of detection equipment and comprises a rack, a first guide rail and a second guide rail which are parallel are arranged on the rack, one end of the first guide rail is provided with an indexing head which is used for clamping a central shaft of a workpiece to be detected and driving the workpiece to rotate, and the other end of the first guide rail is provided with a second guide rail. A supporting device is mounted at the other end of the first guide rail; the second guide rail is provided with a dial indicator in sliding connection, and a contact of the dial indicator is in contact with a tangency point of the spiral blade; through cooperation of the dividing head and the clamping device, the workpiece to be detected is positioned and clamped, and the maximum runout degree of the outermost end of the helical blade in a certain direction is obtained through movement and measurement of the dial indicator. And meanwhile, the dividing head can drive the spiral blade to rotate by a set angle, so that the beating degree of the spiral blade in different directions can be detected, the quality control of the spiral blade is realized, and the overall performance and the operation reliability of equipment can be improved.
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Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a spiral blade coaxiality detection device. Background Art

[0002] The spiral blade is the main working component of the screw conveyor. During the operation of the screw conveyor, the spiral blade directly contacts the material, pushing the material to move, thereby achieving the purpose of transporting the material. Therefore, the processing quality of the spiral blade has a significant impact on the working performance of the screw conveyor. If the coaxiality of the spiral blade is not good, the spiral blade will interfere with or rub against the outer roller during rotation, causing uneven force on the blade, which can easily damage the blade and cause unstable operation of the equipment.

[0003] At present, there is no special testing equipment for the coaxiality of the spiral blades of the screw conveyor on the market. It is difficult to control the coaxiality quality of the spiral blades by relying solely on processing methods to ensure the coaxiality. Utility Model Content

[0004] In response to one or more deficiencies in the above-mentioned prior art, the present invention provides a spiral blade coaxiality detection device that can perform coaxiality detection on spiral blades of kitchen waste pre-processing equipment such as screw conveyors and dehydrators, thereby improving the quality control of spiral blades and improving the overall performance and operational reliability of the equipment.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A spiral blade coaxiality detection device includes a frame, on which are arranged two sets of parallel first guide rails and second guide rails, a dividing head is provided at one end of the first guide rail for clamping the central axis of a workpiece to be measured and driving the workpiece to rotate, and a supporting device is installed at the other end of the first guide rail for supporting the other end of the central axis; a sliding dial indicator is provided on the second guide rail, and the contact of the dial indicator contacts the tangent point of the spiral blade; when the dial indicator moves linearly along the spiral direction, each contact reads a dial indicator value, and by comparing the readings of each point, the maximum runout of the spiral blade in this direction can be obtained.

[0007] As a further implementation, the dividing head is mounted on a dividing head connecting seat, a first slider is fixedly connected to the bottom end of the dividing head connecting seat, and the first slider is slidably connected to the first guide rail.

[0008] As a further implementation, the supporting device adopts a center point, and the center point is used to be inserted into the machined hole at the end of the central shaft.

[0009] As a further implementation method, the end of the top close to the workpiece is configured to be conical, so as to facilitate the top to be inserted into the central shaft and tightened.

[0010] As a further implementation method, a handle is installed at the end of the top away from the workpiece, and the handle is rotated to control the extension length of the top, which can adapt to workpieces with different processing hole depths.

[0011] As a further implementation method, the top is installed on a top connection seat, and the bottom of the top connection seat is installed on the first guide rail and is slidably connected to the first guide rail.

[0012] As a further implementation, the top is coaxially arranged with the dividing head to improve the positioning accuracy of the central axis, thereby improving the measurement accuracy of the coaxiality of the spiral blade.

[0013] As a further implementation, the supporting device adopts a V-shaped block, the top end of the V-shaped block is a V-shaped surface with a set angle, and the central axis is placed on the V-shaped surface.

[0014] As a further implementation, the dial indicator is fixedly mounted on a dial indicator base.

[0015] As a further implementation, a dial indicator base connecting seat is provided at the bottom end of the dial indicator base, a second slider is connected to the bottom end of the dial indicator base, and the second slider is slidably connected to the second guide rail.

[0016] By adopting the above technical solution, the beneficial effects of the utility model are as follows:

[0017] 1. The utility model cooperates with a dividing head and a clamping device to position and clamp the workpiece to be tested, and obtains the maximum run-out of the outermost end of the spiral blade in a certain direction by moving and measuring the dial indicator; at the same time, the dividing head can drive the spiral blade to rotate to a set angle, so as to detect the run-out of the spiral blade in different directions, and then determine whether the coaxiality accuracy of the spiral blade meets the set requirements, thereby realizing quality control of the spiral blade and being beneficial to improving the overall performance and operational reliability of the equipment.

[0018] 2. The utility model can adapt to spiral blades of different specifications by clamping the center axis of the workpiece through the dividing head. At the same time, the position of the dividing head can be adjusted according to the different lengths of the center axis through the sliding block and the first guide rail, which has good adaptability.

[0019] 3. The utility model has a simple structure, is easy to operate, works reliably, and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0021] Figure 1 A schematic diagram of the overall structure of one or more embodiments of the present utility model;

[0022] Figure 2 A side view of one or more embodiments of the present invention;

[0023] Figure 3 A top view of one or more embodiments of the present invention;

[0024] Figure 4 This is a schematic diagram of the top structure of one or more embodiments of the present invention.

[0025] Figure 5 This is a schematic diagram of the V-block structure of one or more embodiments of the present invention.

[0026] In the figure: 1. frame; 2. first guide rail; 3. first slider; 4. dividing head connecting seat; 5. dividing head; 6. center; 601. handle; 7. center connecting seat; 8. second guide rail; 9. second slider; 10. dial base connecting seat; 11. dial indicator base; 12. dial indicator; 1201. contact; 13. workpiece; 1301. center axis; 1302. spiral blade; 1303. taper line; 14. V-block. DETAILED DESCRIPTION

[0027] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0028] It should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0029] Example 1

[0030] In a typical embodiment of the present application, a spiral blade coaxiality detection device is provided, such as Figure 1-3 As shown, it includes a frame 1, on which are provided two sets of parallel first guide rails 2 and second guide rails 8. A dividing head 5 is provided at one end of the first guide rail 2 for clamping the central axis of the workpiece to be measured and driving the workpiece to rotate. A supporting device is installed at the other end of the first guide rail 2 for supporting the other end of the central axis; a slidingly connected dial indicator 12 is provided on the second guide rail 8, and the contact of the dial indicator 12 contacts the tangent point of the spiral blade of the workpiece to be measured; when the dial indicator 12 moves linearly along the spiral direction, each contact reads a dial indicator value, and by comparing the readings of each point, the maximum runout of the spiral blade in this direction can be obtained.

[0031] Specifically, if Figure 1 、 2 As shown, a first guide rail 2 and a second guide rail 8 are mounted parallel to the upper surface of the frame. A workpiece 13 to be inspected is mounted within the first guide rail 2 via a dividing head assembly and a support assembly. The workpiece 13 includes a central axis 1301 and a spiral blade 1302. This embodiment is intended to detect the coaxiality of the outermost end of the spiral blade 1302 in all directions. A dial indicator 12 for measurement is slidably disposed within the second guide rail 8. As the dial indicator 12 slides along the second guide rail 8, it sequentially contacts the vertical tangent points of the spiral blade, obtaining readings at each tangent point.

[0032] In this embodiment, the dividing head device includes a dividing head 5 and a dividing head connecting seat 4. Figure 1-2 As shown, the dividing head 5 is mounted on the dividing head connection base 4. The bottom end of the dividing head connection base 4 is fixedly connected to the first slider 3, which is slidably connected to the first guide rail 2. The position of the dividing head is adjusted by the first slider. This embodiment is suitable for testing center shafts of different lengths. The dividing head adopts an existing product on the market. The center shaft 1301 of the workpiece to be tested is clamped by a chuck and has a certain adjustment angle to meet the measurement of spiral blades with a certain taper. At the same time, it can drive the spiral blade 1302 to rotate, realizing the measurement of the spiral blade in different directions.

[0033] In this embodiment, the supporting device includes a top 6 and a top connecting seat 7, such as Figure 1 As shown, the tip 6 is mounted on the tip connection seat 7, which is detachably mounted on the first guide rail 2. The bottom end of the tip connection seat 7 is slidably connected to the first guide rail 2. The tip 6 is mounted at the end of the center shaft and is coaxially arranged with the dividing head 5. When the workpiece is installed, the tip 6 is inserted into the machining hole at the end of the center shaft to support and position the center shaft. At the same time, it is rotatably connected to the center shaft to facilitate adjustment of the measuring direction of the spiral blade. Figure 4As shown, the end of tip 6 closest to the workpiece is configured as a 60° cone, facilitating its insertion and tightening into the center shaft. A handle 601 is attached to the end of tip 6 away from center shaft 1301. Manually turning handle 601 moves the tip toward or away from the indexing head, thereby adjusting the outward extension of tip 6. This allows for adaptability to center shafts with varying hole specifications.

[0034] In other embodiments, when the center axis of some workpieces is not machined with a machining hole, the support device is configured as a V-block, and the V-block 14 is detachably mounted on the end of the workpiece away from the dividing head to support the center axis. Figure 3 、 5 As shown, V-block 14 is mounted at the end of the central shaft. It can be fixed on the first guide rail or slidably mounted on the first guide rail via a slider for adjustable position. The top of V-block 14 forms a V-shaped surface at a certain angle. Central shaft 1301 is placed on this V-shaped surface to provide support. This allows for coaxiality measurement of spiral blades with a certain taper, while maintaining the ability of the dividing head to drive the spiral blade to adjust the measurement direction.

[0035] In addition, in order to further improve the stability of the workpiece positioning, the support device also includes a V-shaped block 14, which is installed on the outside of the top and is used to support the end of the workpiece. Figure 3-4 As shown, the V-block 14 is fixedly installed at the end position of the central shaft. The top of the V-block 14 is a V-shaped surface with a certain angle, which is used to support the central shaft 1301 and can meet the coaxiality measurement of spiral blades with a certain taper. The V-block can be installed on the first guide rail through a slider to achieve position adjustment.

[0036] In this embodiment, Figure 1-3 As shown, the spiral blade's taper line 1303 is arranged parallel to the second guide rail 8, and a dial indicator 12 is mounted within the second guide rail 8. Specifically, the dial indicator 12 includes a contact 1201 that extends toward the workpiece and contacts the spiral blade's tangent point. The dial indicator 12 is fixedly mounted on a dial indicator base 11. The base connector 10 is fixedly connected to the bottom end of the base connector 10. The bottom end of the base connector 10 is provided with a second slider 9, which is slidably connected to the second guide rail 8 via the second slider 9.

[0037] The detection principle of this embodiment is:

[0038] By adjusting contact 12011 of dial indicator 12 so that it contacts the perpendicular tangent point of spiral blade 1302, while simultaneously moving dial indicator base 11 linearly along the pitch direction of spiral blade 1302, a value of dial indicator 12 is read at each contact point. The readings at each point are compared, and the difference between the maximum and minimum values ​​is the maximum runout of spiral blade 1302 in that direction. By rotating workpiece 13 by a certain angle using dividing head 5 and repeating the above method, the maximum runout of the spiral blade in each different direction can be determined. By comparing the size of several sets of differences in different directions, the maximum difference is determined to be the final runout of spiral blade 1302, which can be used to determine whether its coaxiality quality meets the requirements of the screw conveyor.

[0039] It should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Those skilled in the art will appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A spiral blade coaxiality detection device, characterized in that: The machine comprises a frame on which two sets of parallel first and second guide rails are arranged, a dividing head is arranged at one end of the first guide rail for clamping the central axis of the workpiece to be measured and driving the workpiece to rotate, and a supporting device is installed at the other end of the first guide rail; a sliding dial indicator is arranged on the second guide rail, and the contact of the dial indicator contacts the tangent point of the spiral blade.

2. A spiral blade coaxiality detection device according to claim 1, characterized in that: The dividing head is mounted on a dividing head connecting seat. A first sliding block is fixedly connected to the bottom end of the dividing head connecting seat. The first sliding block is slidably connected to the first guide rail.

3. A spiral blade coaxiality detection device according to claim 1, characterized in that: The supporting device adopts a top, and the top is used to be inserted into the processing hole at the end of the central shaft.

4. A spiral blade coaxiality detection device according to claim 3, characterized in that: The end of the top close to the workpiece is configured in a cone-shaped column.

5. A spiral blade coaxiality detection device according to claim 4, characterized in that: A handle is installed at one end of the top away from the workpiece, and the handle is rotated to control the extension length of the top.

6. A spiral blade coaxiality detection device according to claim 3, characterized in that: The top is installed on the top connection seat, and the bottom of the top connection seat is installed on the first guide rail and is slidably connected to the first guide rail.

7. A spiral blade coaxiality detection device according to claim 3, characterized in that: The top is coaxially arranged with the dividing head.

8. The spiral blade coaxiality detection device according to claim 1, characterized in that: The supporting device adopts a V-shaped block, the top end of the V-shaped block is a V-shaped surface with a set angle, and the central axis is placed on the V-shaped surface.

9. A spiral blade coaxiality detection device according to claim 1, characterized in that: The dial indicator is fixedly mounted on the dial indicator base.

10. The spiral blade coaxiality detection device according to claim 6, characterized in that: A dial indicator base connecting base is provided at the bottom end of the dial indicator base, a second slider is connected to the bottom end of the dial indicator base, and the second slider is slidably connected to the second guide rail.