Chemical container port pressing device
The chemical container port clamping device uses a hydraulic jack and an internal positioning ring to achieve compression and sealing of the chemical container, solving the problem of adding and removing the front and rear end covers before and after the hydrostatic test, and realizing rapid hydrostatic testing of the chemical container and reducing costs.
Patent Information
- Application Number
- CN202422495325.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Existing chemical containers need to be equipped with and removed hydrostatic test end covers before and after hydrostatic testing, which results in a long manufacturing cycle and high costs. In addition, they need to be equipped with end covers of various specifications, which is not conducive to large-scale production.
A chemical container port clamping device is designed, which includes a platform base, a V-shaped bracket, a main top support and an auxiliary top support. A hydraulic jack, an internal positioning ring and a circular ring are used to clamp and seal the two ends of the chemical container, replacing the water pressure test end cover.
It shortens the water pressure test cycle of chemical containers, reduces manufacturing costs, improves production efficiency, and has versatility and practicality.
Smart Images

Figure CN223413082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a chemical container port pressing device, belonging to the technical field of test devices. Background Art
[0002] At present, conventional chemical container products (such as Figure 1 (As shown) Before the hydraulic pressure test process is carried out, the large-diameter pipes on the spherical heads at both ends are designed to be open structures. It is necessary to install and weld hydraulic pressure test end covers on the large-diameter pipes at both ends of the chemical container before the hydraulic pressure test process can be carried out. After the chemical container product completes the hydraulic pressure test, it is also necessary to cut off the hydraulic pressure test end covers originally installed and welded at the port positions at both ends of the chemical container, and re-process the end margins and bevels at both ends. The use of this manufacturing method leads to a long manufacturing cycle for chemical products, and for chemical container products with open structures, it is also necessary to equip them with many hydraulic pressure test end covers of corresponding specifications, which significantly increases the product manufacturing cost and is not conducive to large-scale production in the workshop. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide a device which is applied to a chemical container with an open structure at both ends and can press and seal the two ends of the chemical container, so as to increase the product water pressure test cycle.
[0004] In order to solve the above problems, the utility model provides a chemical container port clamping device, which includes a platform base, on which is provided a V-shaped bracket for supporting the chemical container and a main body top support support for sealing the openings at both ends of the chemical container. The main body top support support includes a frame 1, on which is provided a hydraulic jack 1, and the core shaft of the hydraulic jack 1 is connected to an inner positioning ring that cooperates with the inner wall of the opening of the chemical container and a circular ring that cooperates with the opening surface of the chemical container.
[0005] Preferably, the inner positioning ring is connected to the core shaft of the hydraulic jack through a short countersunk screw, and corresponding positions on the inner positioning ring and the hydraulic jack are provided with screw holes that match the short countersunk screw; the circular ring is welded to the core shaft of the hydraulic jack.
[0006] Preferably, a sealing ring is provided on one side of the circular ring that matches the opening surface of the chemical container.
[0007] Preferably, the end face of the inner positioning ring fits with the end face of the circular ring.
[0008] Preferably, the inner positioning ring is an annular structure, the center of which is a circular hole for cooperating with the core shaft of the hydraulic jack.
[0009] Preferably, the end surface of the inner positioning ring is a conical inclined surface.
[0010] Preferably, the end of the core shaft of the hydraulic jack is stepped, and a threaded blind hole is provided on the core shaft.
[0011] Preferably, the above-mentioned chemical container port clamping device also includes an auxiliary support support for assisting the main support support to squeeze the chemical container, and the auxiliary support support includes a frame 2, on which a hydraulic jack 2 is provided; when in use, the core shaft of the hydraulic jack 2 is against the main support support.
[0012] More preferably, the main body top support bracket and the auxiliary top support bracket are plugged into the platform base.
[0013] Furthermore, a positioning hole is provided on the platform base, and a positioning block 1 and a positioning block 2 that cooperate with the positioning hole are respectively provided on the main support bracket and the auxiliary support bracket.
[0014] The utility model can replace the special water pressure test end cover for chemical products put into use on a large scale in workshops, thereby achieving the purpose of reducing product manufacturing costs and shortening product manufacturing cycles.
[0015] In addition, the inner positioning ring of the present invention can be designed in various sizes and specifications, and can realize the positioning function of the two ends of chemical products of various specifications. Therefore, the present invention has the advantages of strong versatility and high practicality, and is convenient for production workshops to put into use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of a chemical container;
[0017] Figure 2 This is a schematic structural diagram of the main body top support in the chemical container port clamping device provided by the present invention;
[0018] Figure 3 This is a structural diagram of the auxiliary top support in the chemical container port clamping device provided by the utility model;
[0019] Figure 4 This is a front view of the inner positioning ring in the chemical container port clamping device provided by the utility model;
[0020] Figure 5 for Figure 4 Side view of;
[0021] Figure 6 This is a front view of a central shaft of a hydraulic jack in a chemical container port clamping device provided by the present invention;
[0022] Figure 7 A schematic diagram of the utility model in a ready state;
[0023] Figure 8 Schematic diagram of the working state of the utility model. DETAILED DESCRIPTION
[0024] To make the present invention more clearly understood, preferred embodiments are described in detail below with reference to the accompanying drawings.
[0025] Example
[0026] like Figure 1-5 As shown, a chemical container port clamping device provided by the utility model includes a platform base 4, on which is provided a V-shaped bracket 3 for supporting the chemical container, a main body top support support 1 for sealing the openings at both ends of the chemical container, and an auxiliary top support support 2 for assisting the main body top support support 1 to squeeze the chemical container.
[0027] like Figure 2 As shown, the main body support bracket 1 comprises a frame 1-1, mounted on which is a hydraulic jack 1-2. The core shaft of the hydraulic jack 1-2 is connected to an inner positioning ring 1-5, which engages with the inner wall of the chemical container opening, and a circular ring 1-3, which engages with the surface of the chemical container opening. A sealing ring 1-4 is mounted on the side of the circular ring 1-3 that engages with the chemical container opening. The end face of the inner positioning ring 1-5 is in contact with the end face of the circular ring 1-3.
[0028] like Figure 3 As shown, the auxiliary supporting seat 2 includes a frame 2-1, and a hydraulic jack 2-2 is provided on the frame 2-1; when in use, the core shaft of the hydraulic jack 2-2 is against the main supporting seat 1.
[0029] like Figure 4 As shown, the inner locating ring 1-5 is an annular structure with a circular hole 1-5-3 at its center for mating with the mandrel of hydraulic jack 1-2. The end surface of the inner locating ring 1-5 is a conical slope 1-5-2. The inner locating ring 1-5 is connected to the mandrel of hydraulic jack 1-2 via a short countersunk screw 1-7. Screw holes 1-5-1 that mate with the short countersunk screw 1-7 are located at corresponding positions on the inner locating ring 1-5 and hydraulic jack 1-2. The circular ring 1-3 is welded to the mandrel of hydraulic jack 1-2.
[0030] The main top support bracket 1 and the auxiliary top support bracket 2 are plugged into the platform base 4. The platform base 4 is provided with a positioning hole 4-1, and the main top support bracket 1 and the auxiliary top support bracket 2 are respectively provided with a positioning block 1-9 and a positioning block 2-3 that cooperate with the positioning hole 4-1 (i.e., the positioning block 1-9 is welded to the bottom of the frame 1-1, and the positioning block 2-3 is welded to the bottom of the frame 2-1). In this embodiment, the number of positioning holes 4-1 on the platform base 4 is 6, which are arranged symmetrically. Among them, 4 are used for plugging with the main top support bracket 1 and the auxiliary top support bracket 2, and the other 2 are spare or suitable for chemical containers of different sizes.
[0031] The end of the core shaft 1-2-1 of the hydraulic jack 1-2 is stepped, and a threaded blind hole 1-2-2 is provided on the core shaft 1-2-1 for matching with a short countersunk screw 1-7.
[0032] The specific implementation of the above device is as follows:
[0033] 1. Based on the inner and outer diameters of the large-diameter pipes at both ends of the chemical container, select sealing rings 1-4 and inner locating rings 1-5 of corresponding sizes. Install sealing rings 1-4 and inner locating rings 1-5 on the main body support 1. The end faces of inner locating ring 1-5 and sealing ring 1-4 must be in close contact with the end faces of ring 1-3. Install short countersunk screws 1-7 into screw holes 1-5-1 in inner locating ring 1-5, and secure inner locating ring 1-5 to the core shaft of hydraulic jack 1-2.
[0034] 2. The number of V-shaped brackets 3 is set to 2 in a group and is located at both ends of the chemical container for placing the chemical container.
[0035] 3. The main support brackets 1 are provided in groups of two; the auxiliary support brackets 2 are provided in groups of two, and are arranged symmetrically. The auxiliary support brackets 2 are installed at the rear end of the main support brackets 1. Depending on the length of the chemical container, the rectangular positioning blocks 1-9 at the bottom of the main support brackets 1 and auxiliary support brackets 2 are inserted into the corresponding square holes of the platform base 4.
[0036] 4. Adjust and increase the extension length of the hydraulic jack 1-2 core shaft in the main support support 1, so that the outer circle of the inner positioning ring 1-5 penetrates into the large-diameter pipes at both ends of the chemical container, and makes the ports at both ends of the chemical container contact the sealing ring 1-4 and close to the end face of one side of the ring 1-3.
[0037] 5. Adjust and increase the extension length of the core shaft of the hydraulic jack 2-2 in the auxiliary supporting support 2 so that the core shaft is close to the back of the main supporting support 1.
[0038] 6. Start pressurization and conduct water pressure test on chemical containers.
[0039] 7. After the hydrostatic test of the chemical container is completed, adjust and shorten the extension length of the hydraulic jack mandrel in the auxiliary support bracket 2 to break away from the back contact with the main support bracket 1. Adjust and shorten the extension length of the hydraulic jack mandrel in the main support bracket 1 and remove the inner positioning rings 1-5 from the large-diameter pipes at both ends of the chemical container.
[0040] 8. Chemical containers complete water pressure test.
Claims
1. A chemical container port clamping device, characterized in that: The invention comprises a platform base (4), on which a V-shaped bracket (3) for supporting a chemical container and a main body top support (1) for sealing openings at both ends of the chemical container are provided. The main body top support (1) comprises a frame (1-1), on which a hydraulic jack (1-2) is provided, and a core shaft of the hydraulic jack (1-2) is connected to an inner positioning ring (1-5) matched with the inner wall of the opening of the chemical container and a circular ring (1-3) matched with the opening surface of the chemical container.
2. The chemical container port clamping device according to claim 1, characterized in that: The inner positioning ring (1-5) is connected to the core shaft of the hydraulic jack (1-2) via a short countersunk screw (1-7); screw holes (1-5-1) matching the short countersunk screw (1-7) are provided at corresponding positions on the inner positioning ring (1-5) and the hydraulic jack (1-2); and the circular ring (1-3) is welded to the core shaft of the hydraulic jack (1-2).
3. The chemical container port clamping device according to claim 1, characterized in that: A sealing ring (1-4) is provided on one side of the circular ring (1-3) that matches the opening surface of the chemical container.
4. The chemical container port clamping device according to claim 1, characterized in that: The end face of the inner positioning ring (1-5) is fitted with the end face of the circular ring (1-3).
5. The chemical container port clamping device according to claim 1, characterized in that: The inner positioning ring (1-5) is an annular structure, the center of which is a circular hole (1-5-3) for matching with the core shaft of the hydraulic jack (1-2).
6. The chemical container port clamping device according to claim 1, characterized in that: The end surface of the inner positioning ring (1-5) is a conical inclined surface (1-5-2).
7. The chemical container port clamping device according to claim 1, characterized in that: The end of the core shaft (1-2-1) of the hydraulic jack (1-2) is stepped, and a threaded blind hole (1-2-2) is provided on the core shaft (1-2-1).
8. The chemical container port clamping device according to any one of claims 1 to 7, characterized in that: The invention also includes an auxiliary supporting support (2) for assisting the main supporting support (1) in squeezing the chemical container. The auxiliary supporting support (2) includes a second frame (2-1). A second hydraulic jack (2-2) is provided on the second frame (2-1). When in use, the core shaft of the second hydraulic jack (2-2) abuts against the main supporting support (1).
9. The chemical container port clamping device according to claim 8, characterized in that: The main body top support seat (1), the auxiliary top support seat (2) and the platform base (4) are plugged into each other.
10. The chemical container port clamping device according to claim 9, characterized in that: The platform base (4) is provided with a positioning hole (4-1), and the main support bracket (1) and the auxiliary support bracket (2) are respectively provided with a positioning block 1 (1-9) and a positioning block 2 (2-3) that cooperate with the positioning hole (4-1).