Magnetic memory detection probe positioning device
By setting a ruler rope and roller counter on the remote control car, the problem that the remote control car cannot locate the magnetic memory detection probe in real time is solved, the accurate positioning of the magnetic memory detection probe is achieved, and the practicality of detection and maintenance efficiency are improved.
Patent Information
- Application Number
- CN202422264501.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-14
AI Technical Summary
When performing magnetic memory detection on the inner wall of a pressure pipe, the remote-controlled vehicle cannot locate the position of the magnetic memory detection probe in real time, affecting the inspection efficiency.
A magnetic memory detection probe positioning device was designed. The ruler rope and roller mechanism were combined with a counter to monitor the moving distance of the remote control car in real time. The number of roller rotations was displayed by the counter to realize the positioning of the magnetic memory detection probe.
By understanding the position of the remote control car in real time, the magnetic memory detection probe can be accurately located, improving the practicality of detection and maintenance efficiency.
Smart Images

Figure CN223413253U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection, in particular to a magnetic memory detection probe positioning device. Background Art
[0002] Magnetic memory testing is a non-destructive testing method, the basic principle of which is to record and analyze the distribution of the free leakage magnetic field generated in the stress concentration area of the workpiece and equipment. At this time, the free leakage magnetic field reflects the irreversible change of the magnetization intensity in the direction of the principal stress of the working load, as well as the heritability of the metal structure and manufacturing process of the parts and welds during their manufacture and cooling in the earth's magnetic field. The metal magnetic memory method uses the natural magnetization intensity and the consequences of the actual deformation and metal structure changes in the metal of the workpiece and equipment in the form of metal magnetic memory in the detection; currently, due to the long length of the pressure pipeline and the small inner diameter of the pipeline, the staff cannot go deep inside to perform inner wall inspection, so it is often necessary to use a remote control car carrying a magnetic memory detection probe equipment to replace the staff to inspect the inner wall of the pipeline;
[0003] When inspecting a pipeline, as the remote-controlled vehicle goes deeper, the staff outside the pipeline cannot understand the specific location of the remote-controlled vehicle. Therefore, after the magnetic memory detection probe on the remote-controlled vehicle detects the problem area, the staff cannot determine the location in time, thus affecting the staff's inspection of the pipeline. Utility Model Content
[0004] The purpose of the utility model is to provide a magnetic memory detection probe positioning device to solve the problem in the prior art that the position of the magnetic memory detection probe cannot be located.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic memory detection probe positioning device, comprising a vehicle body, a detection mechanism is provided on the vehicle body, and a ruler rope is provided on one side of the vehicle body, a starting plate is provided at the movable end of the ruler rope, the starting plate is rotatably connected to the winding rod, the movable end of the ruler rope is fixedly wound around the outside of the winding rod, two mounting plates are installed on the upper part of the starting plate, two rollers are rotatably connected between the two mounting plates, the outer sides of the rollers are provided with rubber material, the two rollers are respectively squeezed and contacted with the two sides of the ruler rope, a counter for recording the number of rotations of the rollers is provided on the starting plate, and two telescopic guard rods are installed on one side of the vehicle body.
[0006] Preferably, the counter comprises a small battery, a display screen and a controller mounted on a starting board, wherein the small battery is electrically connected to the controller, and the controller is electrically connected to the display screen.
[0007] Preferably, a groove is provided on one side of the mounting plate, a seesaw is rotatably connected to the inner wall of the groove, a spring is provided between the movable end of the seesaw and the inner wall of the groove, a touch block is fixedly connected to the eccentric axis of the end of the roller, the touch block is located in the cavity of the groove, and the touch block is located on the side of the axis of the seesaw, the touch block is in contact with the end of the seesaw, the switch key provided on one side of the controller is in contact with the other end of the seesaw, a shaft rod is installed at the center of the seesaw, and the shaft rod is rotatably connected to the inner wall of the groove.
[0008] Preferably, a turntable is rotatably connected to the vehicle body, and one side of the turntable is rotatably connected to a bevel gear ring and bevel gears distributed in a circumferential array, each of the bevel gears is meshed with the bevel gear ring, and a through threaded hole is provided on one side of the bevel gear, and a threaded rod is threadedly connected in the threaded hole, and a magnetic sensitive probe is installed on one side of the threaded rod, and a limiting component for limiting the rotation of the threaded rod is provided on the turntable, and a rocker distributed in a circumferential array is fixedly connected to the outer side of the bevel gear ring, and the rocker is located on one side of the threaded rod.
[0009] Preferably, the limiting assembly includes a limiting rod and a limiting plate fixedly connected to each other, the limiting plate is fixedly connected to one side of the threaded rod, a limiting groove is provided on the outer side of the turntable and at a corresponding position relative to the limiting rod, and the limiting rod is slidably connected to the limiting groove; the limiting rod is located on one side of the threaded rod.
[0010] Preferably, the bottom of the vehicle body is rotatably connected to two rollers, both ends of the rollers are fixedly connected to wheels, and two servo motors are installed on the vehicle body, and the movable ends of the two servo motors are fixedly connected to the outer side of the roller and one side of the turntable respectively. The servo motor, small battery, display screen and controller used in this application are all purchased parts, which are selected according to power and size requirements. The controller system adopts the module provided by the corresponding merchant, and this application will not go into details. The servo motor is electrically connected to the power supply, and a battery is provided in the vehicle body, and the servo motor is electrically connected to the battery.
[0011] Preferably, a circular groove is formed at the movable end of the threaded rod, a ball is placed in the circular groove, and the ball contacts the inner wall of the pipe.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model sets a ruler rope and fixes it on the remote control vehicle. As the remote control vehicle moves in the pipeline, the ruler rope will be released longer and longer. The specific position of the remote control vehicle can be roughly understood according to the length of the released ruler rope. Similarly, the released length of the ruler rope is controlled according to the location of pipeline damage, so that the remote control vehicle can be driven to move to the specified position. In this way, the position of the magnetic memory detection probe is located, thereby effectively improving the practicality of the magnetic memory detection probe device.
[0014] 2. The utility model sets a roller and a counter, thereby driving the roller to rotate according to the length of the ruler rope released, and using the counter to count the number of circles rotated by the roller, so that the moving distance of the remote control car can be understood in time, and timely control and confirmation can be made. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional schematic diagram of the entire magnetic memory detection probe positioning device of the utility model;
[0016] Figure 2 This is a schematic diagram of the front view of the starting plate of a magnetic memory detection probe positioning device of the utility model;
[0017] Figure 3 This is a three-dimensional schematic diagram of a vehicle body of a magnetic memory detection probe positioning device of the utility model;
[0018] Figure 4 This is a three-dimensional schematic diagram of a starting plate of a magnetic memory detection probe positioning device of the present invention;
[0019] Figure 5 This utility model is a magnetic memory detection probe positioning device Figure 2 A partial enlarged view of point A in the figure.
[0020] Numbers in the figure:
[0021] 1. Vehicle body; 2. Detection mechanism; 3. Scale rope; 4. Starting plate; 5. Winding rod; 6. Roller; 7. Telescopic lever; 8. Small battery; 9. Display screen; 10. Controller; 11. Mounting plate; 12. Seesaw; 13. Touch block; 14. Turntable; 15. Bevel gear ring; 16. Bevel gear; 17. Threaded rod; 18. Magnetic probe; 19. Limit rod; 20. Wheel; 21. Servo motor; 22. Ball bearing; 23. Switch. DETAILED DESCRIPTION
[0022] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0024] like Figure 1-Figure 5 As shown, the utility model provides a technical solution for a magnetic memory detection probe positioning device, comprising a vehicle body 1, a detection mechanism 2 being provided on the vehicle body 1, and a ruler rope 3 being provided on one side of the vehicle body 1, a starting plate 4 being provided at the movable end of the ruler rope 3, a winding rod 5 being rotatably connected to the starting plate 4, the movable end of the ruler rope 3 being fixedly wound around the outer side of the winding rod 5, two mounting plates 11 being installed on the upper part of the starting plate 4, two rollers 6 being rotatably connected between the two mounting plates 11, the outer sides of the rollers 6 being provided with a rubber material, the two rollers 6 being respectively in extrusion contact with the two sides of the ruler rope 3, a counter for recording the number of revolutions of the rollers 6 being provided on the starting plate 4, and two telescopic blocking rods 7 being installed on the side of the starting plate 4 located on the vehicle body 1;
[0025] Place the starting plate 4 against one end of the pipe, with the telescopic stopper 7 resting against the pipe opening. Simultaneously, the vehicle body 1 is moved within the pipe, releasing the ruler rope 3 as the vehicle body 1 moves. Due to the tight contact between the roller 6 and the ruler rope 3, the ruler rope 3 can drive the roller 6 to rotate. The released length of the ruler rope 3 and the travel distance of the vehicle body 1 can be determined based on the number of revolutions and the circumference of the roller 6.
[0026] The vehicle body 1 is a remote-controlled vehicle in the prior art, and its usage and form are not described in detail;
[0027] When the vehicle body 1 moves in the pipeline, it will be detected by the detection mechanism 2.
[0028] like Figure 2 and Figure 4 As shown, the counter includes a small battery 8 , a display screen 9 and a controller 10 mounted on the starting board 4 . The small battery 8 is electrically connected to the controller 10 , and the controller 10 is electrically connected to the display screen 9 .
[0029] like Figure 5 As shown, a groove is provided on one side of the mounting plate 11, and a seesaw 12 is rotatably connected to the inner wall of the groove. A spring is provided between the movable end of the seesaw 12 and the inner wall of the groove. A touch block 13 is fixedly connected to the eccentric axis of the end of the roller 6. The touch block 13 is located in the cavity of the groove and is located on the side of the axis of the seesaw 12. The touch block 13 contacts the end of the seesaw 12. The switch key 23 provided on one side of the controller 10 contacts the other end of the seesaw 12. A shaft is installed at the center of the seesaw 12, and the shaft is rotatably connected to the inner wall of the groove.
[0030] When the roller 6 rotates, the roller 6 drives the touch block 13 to rotate around the axis of the roller 6. Every time the roller 6 rotates one circle, the touch block 13 will contact one end of the seesaw 12 and push the seesaw 12 to rotate, so that the other end of the seesaw 12 can be tilted up and contact the switch key 23. The switch key 23 is pressed using the other end of the seesaw 12, thereby starting the controller 10 to count once. Therefore, the number of rotations of the roller 6 is known based on the number of counts, and the release length of the ruler rope 3 is known based on the number of rotations of the roller 6. The count value of the controller 10 will be displayed on the display screen 9, so it is convenient for the staff to understand the situation in time.
[0031] like Figure 3 As shown, a turntable 14 is rotatably connected to the vehicle body 1, and a bevel gear ring 15 and bevel gears 16 distributed in a circumferential array are rotatably connected to one side of the turntable 14. Each bevel gear 16 is meshed with the bevel gear ring 15. A through-type threaded hole is opened on one side of the bevel gear 16, and a threaded rod 17 is threadedly connected to the threaded hole. A magnetic sensitive probe 18 is installed on one side of the threaded rod 17. A limiting component for limiting the rotation of the threaded rod 17 is provided on the turntable 14. A rocker distributed in a circumferential array is fixedly connected to the outer side of the bevel gear ring 15. The rocker is located on one side of the threaded rod 17.
[0032] By rotating the bevel gear ring 15, the bevel gear ring 15 drives each bevel gear 16 to rotate, and the bevel gear 16 uses the threaded rod 17 to drive the magnetic probe 18 away from or close to the turntable 14. In this way, the position of the magnetic probe 18 can be adjusted according to the size of the inner diameter of the pipeline, so as to facilitate the magnetic probe 18 to approach the inner wall of the pipeline, thereby improving the accuracy of the detection of the magnetic probe 18.
[0033] like Figure 3 As shown, the limiting assembly includes a limiting rod 19 and a limiting plate fixedly connected to each other. The limiting plate is fixedly connected to one side of the threaded rod 17. A limiting groove is opened on the outer side of the rotating disk 14 at a position corresponding to the limiting rod 19. The limiting rod 19 is slidably connected to the limiting groove. The limiting rod 19 is located on one side of the threaded rod 17.
[0034] The limiting rod 19 can be used to limit the rotation of the threaded rod 17, so that the magnetic sensitive probe 18 can be driven to move by the threaded rod 17.
[0035] like Figure 3As shown, the bottom of the vehicle body 1 is rotatably connected to two rollers, and wheels 20 are fixedly connected to both ends of the rollers. Two servo motors 21 are installed on the vehicle body 1. The movable ends of the two servo motors 21 are fixedly connected to the outer sides of the rollers and one side of the turntable 14 respectively. The servo motors 21, small batteries 8, display screens 9 and controllers 10 used in this application are all purchased parts, which are selected according to power and size requirements. The system of the controller 10 adopts the module provided by the corresponding merchant. This application will not go into too much detail. The servo motors 21 are electrically connected to the power supply, and a battery is provided in the vehicle body 1. The servo motors 21 are electrically connected to the battery.
[0036] Two servo motors 21 are used to respectively drive the turntable 14 and the roller to rotate, thereby facilitating the movement of the vehicle body 1 and the rotation of the turntable 14 .
[0037] like Figure 3 As shown, a circular groove is formed at the movable end of the threaded rod 17, in which a ball 22 is placed, and the ball 22 contacts the inner wall of the pipe;
[0038] The ball bearings 22 are used to reduce the friction between the movable end of the threaded rod 17 and the inner wall of the pipe, thereby facilitating the stable movement of the vehicle body 1.
[0039] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A magnetic memory detection probe positioning device, characterized in that: The invention comprises a vehicle body (1), a detection mechanism (2) is provided on the vehicle body (1), and a ruler rope (3) is provided on one side of the vehicle body (1), a starting plate (4) is provided at the movable end of the ruler rope (3), a winding rod (5) is rotatably connected on the starting plate (4), the movable end of the ruler rope (3) is fixedly wound on the outer side of the winding rod (5), two mounting plates (11) are installed on the upper part of the starting plate (4), two rollers (6) are rotatably connected between the two mounting plates (11), the two rollers (6) are respectively in extrusion contact with the two sides of the ruler rope (3), a counter for recording the number of rotations of the rollers (6) is provided on the starting plate (4), and two telescopic blocking rods (7) are installed on the side of the vehicle body (1) of the starting plate (4).
2. A magnetic memory detection probe positioning device according to claim 1, characterized in that: The counter comprises a small battery (8), a display screen (9) and a controller (10) mounted on a starting board (4). The small battery (8) is electrically connected to the controller (10), and the controller (10) is electrically connected to the display screen (9).
3. A magnetic memory detection probe positioning device according to claim 2, characterized in that: A groove is provided on one side of the mounting plate (11), and a seesaw (12) is rotatably connected to the inner wall of the groove. A spring is provided between the movable end of the seesaw (12) and the inner wall of the groove. A touch block (13) is fixedly connected to the eccentric axis of the end of the roller (6). The touch block (13) is located in the cavity of the groove and is located on one side of the axis of the seesaw (12). The touch block (13) contacts the end of the seesaw (12), and a switch key (23) provided on one side of the controller (10) contacts the other end of the seesaw (12).
4. The magnetic memory detection probe positioning device according to claim 1, characterized in that: A turntable (14) is rotatably connected to the vehicle body (1), and a bevel gear ring (15) and bevel gears (16) distributed in a circumferential array are rotatably connected to one side of the turntable (14). Each bevel gear (16) is meshed with the bevel gear ring (15). A through-type threaded hole is provided on one side of the bevel gear (16), and a threaded rod (17) is threadedly connected in the threaded hole. A magnetic sensitive probe (18) is installed on one side of the threaded rod (17). A limiting component for limiting the rotation of the threaded rod (17) is provided on the turntable (14).
5. The magnetic memory detection probe positioning device according to claim 4, characterized in that: The limiting assembly comprises a limiting rod (19) and a limiting plate fixedly connected to each other, the limiting plate being fixedly connected to one side of the threaded rod (17), a limiting groove being provided on the outer side of the turntable (14) and at a position corresponding to the limiting rod (19), and the limiting rod (19) being slidably connected to the limiting groove.
6. The magnetic memory detection probe positioning device according to claim 1, characterized in that: The bottom of the vehicle body (1) is rotatably connected to two rollers, both ends of which are fixedly connected to wheels (20). Two servo motors (21) are installed on the vehicle body (1), and the movable ends of the two servo motors (21) are fixedly connected to the outer side of the roller and one side of the turntable (14), respectively.
7. A magnetic memory detection probe positioning device according to claim 4 or 5, characterized in that: The movable end of the threaded rod (17) is provided with a circular groove, in which a ball (22) is placed.