Full-automatic power-on detection device in socket production

Abstract

The utility model discloses a full-automatic power-on detection device in socket production, which relates to the technical field of socket detection, and comprises a base, the top end of the base is fixedly connected with a slide way I, the top end of the base is fixedly connected with a slide way II, the slide way II is positioned above the slide way I, and the slide way II is positioned above the slide way II. The opposite sides of the first sliding way and the second sliding way are each fixedly connected with a set of symmetrical baffles, the opposite sides of the baffles are each movably connected with a connecting plate, a pipeline is fixedly connected to the interior of the base, and the inlet end of the pipeline is located on the opposite sides of the first sliding way and the second sliding way. According to the utility model, through the arranged expansion mechanism, under the action of the connecting frame, the two connecting plates are controlled to move away from each other, so that the functional assembly with the problem falls into the pipeline and slides out of the outlet end of the pipeline, and the situation that the detector stops working when the functional assembly with the problem occurs is avoided; the method is troublesome and is not beneficial to continuous detection.

Description

Technical Field

[0001] The utility model relates to the technical field of socket detection, in particular to a full-automatic power-on detection device in socket production. Background Art

[0002] During the socket production process, the quality of the fit between the function key and the bracket is directly related to the performance and safety of the socket. In order to ensure that the functional components of the socket meet the predetermined quality standards before leaving the factory, power-on detection is an indispensable step. Traditional power-on detection methods usually rely on manual operation, which is not only inefficient, but also the accuracy is greatly affected by the operator's skill level.

[0003] However, existing fully automatic power-on detection devices present several challenges when handling unqualified products. For example, when a functional component fails to function properly, existing detection devices often require manual intervention, which not only reduces production efficiency but also increases operational complexity. Furthermore, how can problematic functional components be effectively removed from the production line and stored in a centralized manner without interrupting the entire inspection process? To address these challenges, a fully automatic power-on detection device for socket production is needed. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic power-on detection device in socket production. By setting an expansion mechanism, it is possible to prevent the detector from stopping working when a problem occurs in a functional component. If the problematic functional component is taken out manually, it is rather troublesome and not conducive to continuous detection. By setting a blocking mechanism, it has better linkage, which is conducive to the problematic functional component falling into the inside of the pipe and the blocking rod preventing other functional components from continuing to fall.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a fully automatic power-on detection device in socket production, comprising a base, the top of the base is fixedly connected to a slideway 1, and the top of the base is fixedly connected to a slideway 2, the slideway 2 is located obliquely above the slideway 1, the opposite sides of the slideway 1 and the slideway 2 are fixedly connected to a group of symmetrical baffles, the opposite sides of the baffles are movably connected to a connecting plate, the interior of the base is fixedly connected to a pipeline, and the inlet end of the pipeline is located on the opposite sides of the slideway 1 and the slideway 2, an expansion mechanism is provided inside the base, and the expansion mechanism is fixedly connected to the connecting plate, a blocking mechanism is provided inside the base, and the blocking mechanism is connected to one end of the expansion mechanism, the top of the slideway 1 is fixedly connected to a detector, and one end of the slideway 1 is fixedly connected to a group of symmetrical guide strips.

[0007] The utility model is further configured as follows: the expansion mechanism includes a rack, a gear and a swivel, the rack, gear and swivel are a group and are respectively arranged on both sides of the pipeline, the swivel passes through the gear, and the swivel is fixedly connected to the gear, the gear is movably connected to the outside of the pipeline through the swivel, the rack is symmetrically arranged with respect to the axis center of the swivel as the origin, the gear is located on opposite sides of the rack, and the gears are all meshed with the rack.

[0008] The utility model is further configured such that the expansion mechanism also includes a connecting frame, which is arranged in pairs and is both sleeved on the outside of the pipe. The top of the connecting frame is respectively fixedly connected to the bottom end of the connecting plate, and the two ends of the connecting frame are respectively fixedly connected to the end of the rack.

[0009] The utility model is further configured such that a group of symmetrical auxiliary roads are fixedly connected on both sides of the pipeline, the racks are movably connected to the inner sides of the auxiliary roads, the outer side of the pipeline is fixedly connected to a support block, and the top of the support block is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to one end of the rotating shaft.

[0010] The utility model is further configured such that the blocking mechanism includes a blocking rod, a horizontal plate and a return spring, the blocking rod and the return spring are symmetrically arranged, the return springs are respectively sleeved on the outside of the blocking rod, the bottom end of the blocking rod is fixedly connected to one side of the horizontal plate, the other end of the blocking rod passes through the second slide, and the blocking rod is movably connected to the second slide.

[0011] The present invention is further configured such that one end of the return spring is fixedly connected to the bottom end of the second slideway, and the other end of the return spring is fixedly connected to the transverse plate.

[0012] The utility model is further configured such that the blocking mechanism further includes a cam, the rotary shaft passes through the cam, and the rotary shaft is fixedly connected to the cam, and the outer side of the cam is in contact with the bottom side of the horizontal plate.

[0013] The utility model has the following beneficial effects:

[0014] 1. The utility model uses an expansion mechanism to control the two connecting plates to move away from each other under the action of the connecting frame, so that the problematic functional component falls into the interior of the pipe and slides out from the outlet end of the pipe, thereby avoiding the detector stopping working when a problem occurs with the functional component. If the problematic functional component is removed manually, it is more troublesome and is not conducive to continuous detection.

[0015] 2. The utility model sets up a blocking mechanism, which, due to the action of the connecting frame, controls the racks on the other side of the pipe to move away from each other, driving the gear and the rotary shaft on the other side to rotate synchronously, thereby driving the cam to rotate around the rotary shaft, thereby pushing the cross plate upward, causing the reset spring to be compressed and shortened. At this time, the top of the blocking rod rises to the top of the slideway 2, which has good linkage, which is conducive to the problem functional component falling into the pipe and the blocking rod blocking other functional components from continuing to fall.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0019] Figure 3 This is a schematic diagram of the internal structure of the base of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the base from another perspective;

[0021] Figure 5 This is a schematic diagram of the expansion mechanism and the blocking mechanism of the utility model.

[0022] In the figure: 1. Base; 2. Slide 1; 3. Slide 2; 4. Baffle; 5. Connecting plate; 6. Pipe; 7. Expansion mechanism; 701. Rack; 702. Gear; 703. Rotary shaft; 704. Connecting frame; 8. Blocking mechanism; 801. Blocking rod; 802. Horizontal plate; 803. Return spring; 804. Cam; 9. Detector; 10. Guide bar; 11. Auxiliary road; 12. Support block; 13. Servo motor. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] like Figure 1-5As shown, the utility model provides a technical solution: a fully automatic power-on detection device in socket production, comprising a base 1, a slide 2 fixedly connected to the top of the base 1, and a slide 2 3 fixedly connected to the top of the base 1, slide 2 3 located obliquely above slide 1 2, a group of symmetrical baffles 4 fixedly connected to the opposite sides of slide 1 2 and slide 2 3, a connecting plate 5 movably connected to the opposite sides of the baffle 4, a pipe 6 fixedly connected to the interior of the base 1, and the inlet end of the pipe 6 is located on the opposite sides of slide 1 2 and slide 2 3, an expansion mechanism 7 is provided inside the base 1, and the expansion mechanism 7 is fixedly connected to the connecting plate 5, a blocking mechanism 8 is provided inside the base 1, and the blocking mechanism 8 is connected to one end of the expansion mechanism 7, a detector 9 is fixedly connected to the top of slide 1 2, and a group of symmetrical guide strips 10 are fixedly connected to one end of slide 1 2.

[0025] Through the production line, the function keys of the panel socket are buckled with the bracket to form a functional component, and then the functional component slides to the top of the slide 2 3, and the bottom edge of the bracket fits with the two sides of the top of the slide 2 3, so that the functional component moves along the slide 2 3, the connecting plate 5 and the top of the slide 1 2 to the bottom of the detector 9. The detector 9 inserts the detection component into the function key to achieve conductive connection, thereby detecting whether the power can be completed. The functional component that has completed the detection then slides out of the detection device through the guide bar 10.

[0026] like Figure 1 、 Figure 3 ,and Figure 5 As shown, the expansion mechanism 7 includes a rack 701, a gear 702 and a swivel 703. The rack 701, the gear 702 and the swivel 703 are a group and are respectively arranged on both sides of the pipe 6. The swivel 703 passes through the gear 702 and is fixedly connected to the gear 702. The gear 702 is movably connected to the outside of the pipe 6 through the swivel 703. The rack 701 is symmetrically arranged about the axis of the swivel 703 as the origin. The gear 702 is located on the opposite side of the rack 701, and the gears 702 are meshed with the rack 701. The expansion mechanism 7 also includes a connecting frame 704 The connecting frames 704 are arranged in pairs, and the connecting frames 704 are all sleeved on the outside of the pipe 6. The top of the connecting frame 704 is fixedly connected to the bottom end of the connecting plate 5, and the two ends of the connecting frame 704 are fixedly connected to the end of the rack 701. A group of symmetrical auxiliary roads 11 are fixedly connected on both sides of the pipe 6, and the racks 701 are movably connected to the inner side of the auxiliary roads 11. The outside of the pipe 6 is fixedly connected to a support block 12, and the top of the support block 12 is fixedly connected to a servo motor 13, and the output end of the servo motor 13 is fixedly connected to one end of the rotary shaft 703.

[0027] If a functional component cannot be used normally during the detection process, the servo motor 13 is started to drive the rotating shaft 703 to rotate, thereby controlling the rotation of the gear 702, driving the two racks 701 to move away from each other, and under the action of the connecting frame 704, the two connecting plates 5 are controlled to move away from each other, so that the problematic functional component falls into the interior of the pipe 6 and slides out from the outlet end of the pipe 6, thereby avoiding the detector 9 from stopping working when a problem occurs with the functional component. If the problematic functional component is removed manually, it is more troublesome and is not conducive to continuous detection.

[0028] like Figure 1 、 Figure 4 ,and Figure 5 As shown, the blocking mechanism 8 includes a blocking rod 801, a horizontal plate 802 and a return spring 803. The blocking rod 801 and the return spring 803 are symmetrically arranged. The return springs 803 are respectively sleeved on the outside of the blocking rod 801. The bottom ends of the blocking rods 801 are fixedly connected to one side of the horizontal plate 802. The other end of the blocking rod 801 passes through the slide 2 3, and the blocking rod 801 is movably connected to the slide 2 3. One end of the return spring 803 is fixedly connected to the bottom end of the slide 2 3, and the other end of the return spring 803 is fixedly connected to the horizontal plate 802. The blocking mechanism 8 also includes a cam 804. The rotating shaft 703 passes through the cam 804, and the rotating shaft 703 is fixedly connected to the cam 804. The outer side of the cam 804 is in contact with the bottom side of the horizontal plate 802.

[0029] Due to the action of the connecting frame 704, the racks 701 on the other side of the control pipe 6 move away from each other, driving the gear 702 and the rotary shaft 703 on the other side to rotate synchronously, thereby driving the cam 804 to rotate around the rotary shaft 703, thereby pushing the cross plate 802 upward, causing the reset spring 803 to be compressed and shortened. At this time, the top of the blocking rod 801 rises to the top of the slide 2 3, preventing other functional components from continuing to slide down. It has good linkage, which is conducive to the problem functional component falling into the inside of the pipe 6 and the blocking rod 801 preventing other functional components from continuing to decline. Only when the connecting plate 5 is reset, the blocking rod 801 returns to its original position and further detection can be carried out.

[0030] Working principle: When in use, first, through the production line, the function key of the panel socket is buckled with the bracket to form a functional component, and then the functional component slides to the top of the slide 2 3, and the bottom edge of the bracket fits with the two sides of the top of the slide 2 3, so that the functional component moves along the slide 2 3, the connecting plate 5 and the top of the slide 1 2 to the bottom of the detector 9. The detector 9 inserts the detection component into the inside of the function key to achieve conductive connection, thereby detecting whether the power can be completed. Subsequently, the functional component after the detection is completed slides out of the detection device through the guide bar 10; if the functional component cannot be used normally during the detection process, the servo motor 13 is started at this time to drive the rotating shaft 703 to rotate, thereby controlling the rotation of the gear 702, driving the two The racks 701 move away from each other, and under the action of the connecting frame 704, the two connecting plates 5 are controlled to move away from each other, so that the problematic functional component falls into the interior of the pipe 6 and slides out from the outlet end of the pipe 6. Due to the action of the connecting frame 704, the racks 701 on the other side of the pipe 6 are controlled to move away from each other, driving the gear 702 and the rotary shaft 703 on the other side to rotate synchronously, thereby driving the cam 804 to rotate around the rotary shaft 703, thereby pushing the cross plate 802 upward, causing the reset spring 803 to compress and shorten. At this time, the top of the blocking rod 801 rises to the top of the slide 2 3, preventing other functional components from continuing to slide down. Only when the connecting plate 5 is reset, the blocking rod 801 returns to its original position and further detection can be carried out.

Claims

1. A fully automatic power-on detection device for socket production, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a slideway 1 (2), and the top of the base (1) is fixedly connected to a slideway 2 (3), the slideway 2 (3) is located obliquely above the slideway 1 (2), the opposite sides of the slideway 1 (2) and the slideway 2 (3) are fixedly connected to a group of symmetrical baffles (4), the opposite sides of the baffles (4) are movably connected to a connecting plate (5), the interior of the base (1) is fixedly connected to a pipe (6), and the inlet end of the pipe (6) is located on the opposite sides of the slideway 1 (2) and the slideway 2 (3), the interior of the base (1) is provided with an expansion mechanism (7), and the expansion mechanism (7) is fixedly connected to the connecting plate (5), the interior of the base (1) is provided with a blocking mechanism (8), and the blocking mechanism (8) is connected to one end of the expansion mechanism (7), the top of the slideway 1 (2) is fixedly connected to a detector (9), and one end of the slideway 1 (2) is fixedly connected to a group of symmetrical guide strips (10).

2. The fully automatic power-on detection device for socket production according to claim 1, characterized in that: The expansion mechanism (7) includes a rack (701), a gear (702) and a rotary shaft (703). The rack (701), the gear (702) and the rotary shaft (703) are arranged in a group on both sides of the pipe (6). The rotary shaft (703) passes through the gear (702), and the rotary shaft (703) is fixedly connected to the gear (702). The gear (702) is movably connected to the outside of the pipe (6) through the rotary shaft (703). The rack (701) is symmetrically arranged with respect to the axis of the rotary shaft (703) as the origin. The gear (702) is located on the opposite side of the rack (701), and the gears (702) are meshed with the rack (701).

3. The fully automatic power-on detection device for socket production according to claim 2, characterized in that: The expansion mechanism (7) further comprises a connecting frame (704), the connecting frames (704) being arranged in pairs, the connecting frames (704) being sleeved on the outside of the pipe (6), the top ends of the connecting frames (704) being fixedly connected to the bottom ends of the connecting plates (5), and the two ends of the connecting frames (704) being fixedly connected to the ends of the racks (701).

4. The fully automatic power-on detection device for socket production according to claim 3, characterized in that: A set of symmetrical auxiliary paths (11) are fixedly connected to both sides of the pipe (6), the racks (701) are movably connected to the inner sides of the auxiliary paths (11), the outer side of the pipe (6) is fixedly connected to a support block (12), and the top end of the support block (12) is fixedly connected to a servo motor (13), and the output end of the servo motor (13) is fixedly connected to one end of the rotary shaft (703).

5. The fully automatic power-on detection device for socket production according to claim 4, characterized in that: The blocking mechanism (8) includes a blocking rod (801), a transverse plate (802) and a return spring (803), wherein the blocking rod (801) and the return spring (803) are symmetrically arranged, and the return spring (803) is respectively sleeved on the outside of the blocking rod (801), and the bottom end of the blocking rod (801) is fixedly connected to one side of the transverse plate (802), and the other end of the blocking rod (801) passes through the second slideway (3), and the blocking rod (801) is movably connected to the second slideway (3).

6. The fully automatic power-on detection device for socket production according to claim 5, characterized in that: One end of the return spring (803) is fixedly connected to the bottom end of the second slideway (3), and the other end of the return spring (803) is fixedly connected to the horizontal plate (802).

7. The fully automatic power-on detection device for socket production according to claim 6, characterized in that: The blocking mechanism (8) further comprises a cam (804), the rotary shaft (703) passes through the cam (804), and the rotary shaft (703) and the cam (804) are fixedly connected, and the outer side of the cam (804) is in contact with the bottom side of the horizontal plate (802).

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