Butt joint device of wire harness and connector

By designing a docking device for the wire harness and connector, and using a base plate, clamp and locking assembly to achieve automatic docking of the wire harness and connector, the problems of low insertion accuracy and severe wear in the existing technology are solved, thereby improving operational efficiency and reducing costs.

CN223414434UActive Publication Date: 2025-10-03WUGANG YONG RUI ELECTRONIC SCI & TECH CO LTD +1
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Patent Information

Application Number
CN202422865192.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-03
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In the prior art, the insertion and plugging operation of the wiring harness and the connector has low precision, and manual operation causes severe wear and tear, which increases production costs and labor intensity.

Method used

A docking device for a wire harness and a connector is designed, which includes a base plate, a first clamp and a second clamp. The wire harness and the connector are automatically docked through a locking assembly and a driving member to ensure the stability and accuracy of the docking process.

Benefits of technology

The accuracy and operating efficiency of the docking between the wire harness and the connector are improved, and the labor intensity and production cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a butt joint device for a wire harness and a connector, and the device comprises a substrate which is provided with a track on the surface; the first clamp is mounted on the track in a sliding manner along a first direction; the first clamp is provided with a first clamping groove used for placing a connector. The second clamp is fixedly installed on the base plate, and the first clamp and the second clamp are arranged in the first direction; a second clamping groove penetrating through the second clamp in the first direction is formed in the second clamp; movable grooves are respectively formed in two side walls of the second clamping groove; the locking assembly comprises locking teeth and a first driving part; the locking teeth are movably mounted in the movable grooves; the first driving piece is connected to the second clamp and used for driving the locking teeth to move in the direction close to the center line of the second clamping groove. And the second driving piece is connected with the first clamp. According to the utility model, accurate butt joint of the wire harness and the connector can be ensured, the operation is simple and convenient, the working efficiency can be improved, the labor intensity is reduced, and the production cost is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of wire harness assembly, and in particular to a docking device for a wire harness and a connector. Background Art

[0002] A connector is a type of terminal. It is also called a plug-in connector and consists of a plug and a socket. A connector is a relay station for wiring harnesses in automotive circuits. Connectors are generally used to connect wiring harnesses and wiring harnesses, and wiring harnesses and electrical components.

[0003] During the wire harness processing, the wire harness needs to be inserted into the connector. Currently, the conventional operation is manual insertion, which has low accuracy, causes serious wear and scratches on the connector, and makes it difficult to control quality issues. This increases operator fatigue and increases production and labor costs.

[0004] It is necessary to provide a docking device that can assist in the docking of a wiring harness and a connector. Utility Model Content

[0005] Based on this, it is necessary to provide a docking device for a wiring harness and a connector, and its specific technical solution is as follows.

[0006] A docking device for a wiring harness and a connector, comprising:

[0007] A substrate, a surface of which is provided with a track, wherein the track extends along a first direction;

[0008] A first clamp is slidably mounted on the rail along a first direction; the first clamp is provided with a first clamping groove for receiving the connector; the first clamping groove includes a first opening located at an end surface of the first clamp;

[0009] A second clamp is fixedly mounted on the substrate, and the first clamp and the second clamp are arranged along the first direction; the second clamp is provided with a second clamping groove extending through the second clamp along the first direction; the second clamping groove includes a second opening located at one end surface of the second clamp, the first opening being opposite to the second opening; and movable grooves are respectively provided on both side walls of the second clamping groove;

[0010] The locking assembly includes a locking tooth and a first driving member; the locking tooth is movably mounted in the movable groove; the first driving member is connected to the second clamp and is used to drive the locking tooth to move toward the center line of the second clamping groove;

[0011] The second driving member is connected to the first clamp and is used to drive the first clamp to move along the first direction.

[0012] Furthermore, a driving groove is provided on the top of the second clamp, and the driving groove extends in the direction of the base plate to be connected with the movable groove, and the locking tooth extends into the driving groove and a first guide slope is provided at one end; the first driving member includes an extrusion block and an extrusion rod; the extrusion block is connected to the end of the extrusion rod and a second guide slope is provided on the extrusion block to cooperate with the first guide slope; the extrusion rod is rotatably connected to the second clamp, and is used to insert the extrusion block into the driving groove after rotation, and squeeze the locking tooth to move toward the direction close to the center line of the second clamp groove.

[0013] Furthermore, the extrusion rod includes a sub-rod body and a main rod body, the extrusion blocks on both sides of the second clamping groove correspond to two sub-rod bodies respectively, the ends of the two sub-rod bodies away from the extrusion blocks are connected to a main rod body, and a gap corresponding to the second clamping groove is formed between the two sub-rod bodies.

[0014] Furthermore, the locking tooth extends into the second clamping groove and a third guiding inclined surface is provided on the top.

[0015] Furthermore, the first clamp is provided with a plurality of first clamping grooves arranged along the first direction, and the second clamp is provided with a plurality of second clamping grooves arranged along the second direction; the first clamping grooves correspond to the second clamping grooves one by one.

[0016] Furthermore, the movable grooves between two adjacent second clamping grooves are connected to each other, and the locking teeth between two adjacent second clamping grooves are connected by a first spring, and the first spring has an elastic force that brings the two locking teeth closer to each other.

[0017] Furthermore, the second driving member includes a moving rod, an operating rod and a connecting rod; a limiting hole extending along the first direction is provided on the base plate, and the moving rod is inserted into the limiting hole when moved along the first direction and is connected to the first clamp; the end of the operating rod is hinged to the base, one end of the connecting rod is hinged to the moving rod, and the other end is hinged to the middle part of the operating rod.

[0018] Beneficial Effects: The present invention provides a docking device for a wire harness and a connector. A first clamp holds the connector, a second clamp holds the wire harness, and the first clamp is moved to achieve docking between the wire harness and the connector. Locking teeth compress the end of the wire harness, maintaining stability during docking. This docking device ensures accurate docking between the wire harness and the connector, is simple and convenient to operate, improves work efficiency, reduces labor intensity, and lowers production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 Schematic diagram of the overall structure of the docking device;

[0021] Figure 2 is a schematic diagram of the second clamp;

[0022] Figure 3 is a cross-sectional view of the second clamp;

[0023] Figure 4 is a schematic diagram of the locking teeth;

[0024] Figure 5 is a schematic diagram of a first driving member;

[0025] Figure 6 for Figure 5 A magnified schematic diagram of area A in the middle.

[0026] Description of reference numerals: 1, substrate; 2, first clamp; 3, second clamp; 4, locking tooth; 5, first driving member; 6, second driving member;

[0027] 11. Track; 12. Limiting hole;

[0028] 21. First clamping groove; 22. First opening;

[0029] 31. Second clamping groove; 32. Second opening; 33. Movable groove; 34. Driving groove;

[0030] 41. First guide slope; 42. Third guide slope; 43. First spring;

[0031] 51. Extrusion block; 52. Extrusion rod; 53. Second guide slope; 54. Sub-rod body; 55. Main rod body;

[0032] 61. Moving rod; 62. Operating rod; 63. Connecting rod. DETAILED DESCRIPTION

[0033] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0034] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0036] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0037] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0038] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0039] Example

[0040] Reference Figure 1 As shown, this embodiment provides a docking device for a wire harness and a connector, comprising a base plate 1, a first clamp 2, a second clamp 3, a locking assembly, and a second driving member 6. A track 11 is provided on the surface of the base plate 1, and the track 11 extends along a first direction.

[0041] Continue to refer to Figure 1 As shown, the first fixture 2 is slidably mounted on the rail 11 along a first direction. A first clamping groove 21 is provided on the first fixture 2 for accommodating the connector. The shape of the first clamping groove 21 matches the shape of the connector. The first clamping groove 21 includes a first opening 22 located on one end surface of the first fixture 2. The first opening 22 is used to expose the connector's plug-in port, into which the wiring harness is inserted during docking.

[0042] Reference Figure 1-3 As shown, the second clamp 3 is fixedly mounted on the substrate 1, and the first clamp 2 and the second clamp 3 are arranged along the first direction. The second clamp 3 is provided with a second clamping groove 31 that passes through the second clamp 3 along the first direction. The wiring harness is placed in the second clamping groove 31. The second clamping groove 31 includes a second opening 32 located on one end face of the second clamp 3, and the first opening 22 is opposite to the second opening 32. When docking the connector and the wiring harness, the first clamp 2 is driven to move along the first direction so that the connector and the wiring harness are close to each other until they are plugged in, completing the docking operation.

[0043] Specifically, refer to Figure 3 As shown, movable grooves 33 are provided on both side walls of the second clamping groove 31. The locking assembly includes a locking tooth 4 and a first drive member 5. The locking tooth 4 is movably mounted in the movable groove 33 and can move in a direction close to or away from the centerline of the second clamping groove 31. When the locking tooth 4 moves toward the centerline of the second clamping groove 31, it can clamp the wiring harness and ensure the stability of the wiring harness during the docking process. The first drive member 5 is connected to the second clamp 3 and is used to drive the locking tooth 4 to move toward the centerline of the second clamping groove 31.

[0044] Continue to refer to Figure 1 As shown, the second driving member 6 is connected to the first clamp 2 and is used to drive the first clamp 2 to move along the first direction.

[0045] This embodiment provides a device for docking a wire harness with a connector. A first clamp 2 holds the connector, while a second clamp 3 holds the wire harness. The first clamp 2 is moved to achieve docking between the two. Locking teeth 4 compress the end of the wire harness, maintaining stability during docking. This docking device ensures accurate docking between the wire harness and connector, is simple and convenient to operate, and can improve work efficiency, reduce labor intensity, and lower production costs.

[0046] Specifically, a driving groove 34 is provided on the top of the second clamp 3. Figure 3 As shown, the drive slot 34 extends toward the base plate until it connects with the movable slot 33. The locking tooth 4 extends into the drive slot 34 and is provided with a first guide bevel 41 at one end. The first driving member 5 includes an extrusion block 51 and an extrusion rod 52. The extrusion block 51 is connected to the end of the extrusion rod 52 and is provided with a second guide bevel 53 that mates with the first guide bevel 41. The extrusion rod 52 is rotatably connected to the second clamp 3, and is configured to rotate to insert the extrusion block 51 into the drive slot 34 and squeeze the locking tooth 4 toward the centerline of the second clamping slot 31. When the extrusion rod 52 is rotated, the extrusion block 51 rotates about the rotation axis and is inserted into the drive slot 34. The first guide bevel 41 mates with the second guide bevel 53, squeezing the locking tooth 4, causing it to move toward the centerline of the second clamping slot 31 and clamp the wiring harness. After the extrusion block 51 is completely inserted into the driving groove 34 , the locking teeth 4 can be kept stable under the pressing action of the extrusion block 51 , thereby maintaining the clamping of the wire harness.

[0047] Specifically, refer to Figure 5 As shown, the extrusion rod 52 includes a sub-rod 54 and a main rod 55. The extrusion blocks 51 on either side of the second clamping groove 31 correspond to two sub-rods 54, respectively. The ends of the two sub-rods 54, away from the extrusion blocks 51, are connected to a main rod 55, and a gap corresponding to the second clamping groove 31 is formed between the two sub-rods 54. When the extrusion rod 52 is rotated until the extrusion block 51 is disengaged from the drive groove 34, the extrusion rod 52 can be rotated closer to the first clamp 2. At this point, the wiring harness can be directly passed through the gap and placed into the second clamping groove, facilitating wiring harness placement before docking.

[0048] Specifically, the locking tooth 4 extends into the second clamping groove 31 and is provided with a third guiding inclined surface 42 on the top, so as to facilitate the placement of the wiring harness.

[0049] The first clamp 2 is provided with a plurality of first clamping grooves 21 arranged along a first direction, and the second clamp 3 is provided with a plurality of second clamping grooves 31 arranged along a second direction. The first clamping grooves 21 correspond one to one with the second clamping grooves 31. By providing a plurality of corresponding first clamping grooves 21 and second clamping grooves 31, multiple connectors and wiring harnesses can be docked simultaneously, improving work efficiency.

[0050] Specifically, continue to refer to Figure 3 As shown, the movable slots 33 between two adjacent second clamping slots 31 are interconnected, and the locking teeth 4 between the two adjacent second clamping slots 31 are connected by a first spring 43. The first spring 43 has an elastic force that forces the two locking teeth 4 to move toward each other. When the extrusion block 51 is not inserted into the drive slot 34, the first spring 43 can retract the locking teeth 4, thereby providing space for the wiring harness. It should be noted that the locking teeth 4 located at the edge can also be connected to the inner wall of the movable slot 33 via a spring to retract the spring.

[0051] Specifically, continue to refer to Figure 1 As shown, the second driving member 6 includes a moving rod 61, an operating rod 62, and a connecting rod 63. The base plate 1 is provided with a limiting hole 12 extending in the first direction. The moving rod 61 is inserted into the limiting hole 12 and connected to the first clamp 2 when it moves in the first direction. The end of the operating rod 62 is hinged to the base. One end of the connecting rod 63 is hinged to the moving rod 61, and the other end is hinged to the middle of the operating rod 62. When the operating rod 62 is rotated, the moving rod 61 moves in the first direction under the restraint of the limiting hole 12, thereby pushing the first clamp 2 to move. Using the rotating operating rod 62 to drive the movement of the first clamp 2 allows the operator to exert more force and is more convenient to operate compared to directly driving the movement of the first clamp 2.

[0052] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0053] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A docking device for a wiring harness and a connector, characterized in that: include: A substrate, a surface of which is provided with a track, wherein the track extends along a first direction; A first clamp is slidably mounted on the rail along a first direction; the first clamp is provided with a first clamping groove for receiving the connector; the first clamping groove includes a first opening located at an end surface of the first clamp; A second clamp is fixedly mounted on the substrate, and the first clamp and the second clamp are arranged along the first direction; the second clamp is provided with a second clamping groove extending through the second clamp along the first direction; the second clamping groove includes a second opening located at one end surface of the second clamp, the first opening being opposite to the second opening; and movable grooves are respectively provided on both side walls of the second clamping groove; The locking assembly includes a locking tooth and a first driving member; the locking tooth is movably mounted in the movable groove; the first driving member is connected to the second clamp and is used to drive the locking tooth to move toward the center line of the second clamping groove; The second driving member is connected to the first clamp and is used to drive the first clamp to move along the first direction.

2. The wiring harness and connector docking device according to claim 1, characterized in that: A driving groove is provided on the top of the second clamp, and the driving groove extends toward the direction of the base plate to be connected with the movable groove. The locking tooth extends into the driving groove and a first guide slope is provided at one end; the first driving member includes an extrusion block and an extrusion rod; the extrusion block is connected to the end of the extrusion rod and a second guide slope is provided on the extrusion block to cooperate with the first guide slope; the extrusion rod is rotatably connected to the second clamp, and is used to insert the extrusion block into the driving groove after rotation, and squeeze the locking tooth to move toward the direction close to the center line of the second clamp groove.

3. The wiring harness and connector docking device according to claim 2, characterized in that: The extrusion rod includes a sub-rod body and a main rod body. The extrusion blocks on both sides of the second clamping groove correspond to two sub-rod bodies respectively. The ends of the two sub-rod bodies away from the extrusion blocks are connected to a main rod body, and a gap corresponding to the second clamping groove is formed between the two sub-rod bodies.

4. The wiring harness and connector docking device according to claim 2, characterized in that: The locking tooth extends into the second clamping groove and is provided with a third guiding inclined surface on the top.

5. The wiring harness and connector docking device according to claim 1, characterized in that: The first clamp is provided with a plurality of first clamping grooves arranged along a first direction, and the second clamp is provided with a plurality of second clamping grooves arranged along a second direction; the first clamping grooves correspond to the second clamping grooves one by one.

6. The wiring harness and connector docking device according to claim 5, characterized in that: The movable grooves between two adjacent second clamping grooves are communicated with each other, and the locking teeth between two adjacent second clamping grooves are connected by a first spring, and the first spring has an elastic force that makes the two locking teeth approach each other.

7. The wiring harness and connector docking device according to claim 1, characterized in that: The second driving member includes a moving rod, an operating rod and a connecting rod; a limiting hole extending along the first direction is provided on the base plate, and the moving rod is inserted into the limiting hole when moved along the first direction and is connected to the first clamp; the end of the operating rod is hinged to the base, one end of the connecting rod is hinged to the moving rod, and the other end is hinged to the middle part of the operating rod.