Shutdown system

Abstract

The utility model discloses a shutdown system, which comprises an electric box, a switching power supply, a signal interface and a control panel, a relay is arranged in the electric box, and an electric box cover is arranged on the surface of the electric box; by means of the intelligent shutdown judgment function, shutdown can be conducted at the first time when materials are used up or shutdown conditions are met, unnecessary energy consumption is greatly reduced, and a large amount of energy cost is saved for enterprises; the ineffective operation time of the equipment is reduced through the intelligent shutdown function, the cost is reduced in the aspect of energy, the service life of the equipment is prolonged, and the maintenance frequency is reduced; whether to shut down or not is determined by intelligently judging the material condition, workers do not need to stare at the equipment all the time, manpower is liberated, and the production efficiency is further improved; the vertical plate and the inclined inserting block are driven to move through the moving rod, one side of the inclined inserting block is disengaged into the inserting groove in the electric box cover, and therefore fixing of the electric box cover is relieved, and the electric box cover is detached from the electric box.

Description

Technical Field

[0001] The utility model relates to the technical field of shutdown of production equipment, in particular to a shutdown system. Background Art

[0002] Production equipment shutdown systems are a key component in ensuring safe, efficient, and energy-efficient production processes. Their importance in modern industrial production is self-evident, as they are not only related to energy efficiency but also closely linked to equipment lifespan and production costs.

[0003] Conventional production equipment typically draws between 80 and 200 kW. If workers are absent for work and fail to immediately shut down the equipment, manual shutdowns during traditional production processes can result in significant energy waste, increased production costs, and inconvenience. Furthermore, the electrical box cover is often secured with bolts, which corrode over time, making it difficult to remove the cover from the box and even more cumbersome. To address this, we developed a shutdown system. Utility Model Content

[0004] The purpose of the present invention is to provide a shutdown system to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A shutdown system, comprising: an electrical box, a switching power supply, a signal interface and a control panel;

[0006] The electrical box is provided with a relay inside, which plays the role of signal amplification and isolation, enhancing the strength of the control signal to better drive the subsequent execution components. The surface of the electrical box is provided with an electrical box cover, which plays a role in protecting the internal components of the electrical box.

[0007] The switching power supply and signal interface is provided on one side of the bottom of the electrical box. The switching power supply and signal interface is responsible for the transmission and transfer of power and signals, ensuring the stability and accuracy of signal transmission. A power input hole is provided inside the electrical box on one side of the switching power supply and signal interface. The power input hole inserts the external power supply into the interior of the electrical box to power the entire system and ensure the normal operation of each component.

[0008] The control panel is arranged on the surface of the electric box cover, and the surface of the electric box cover is provided with an adjustment button, and the adjustment button can be used to set relevant parameters such as the material-free downtime, and the user can flexibly adjust according to actual production needs;

[0009] A disassembly mechanism is provided on the inner side of the electrical box, and the push plate of the disassembly mechanism drives the moving rod, the vertical plate and the inclined plug-in block to move, so that the inclined plug-in block releases the fixation of the electrical box cover.

[0010] Preferably, the disassembly mechanism includes a cavity opened inside the electrical box, and the cavity and the electrical box are integrally formed. The movable rod is slidably connected to the inside of the cavity, and a spring is connected to one side of the movable rod inside the cavity. The vertical plate is connected to the surface of the movable rod, and the vertical plate and the movable rod are fixed. The inclined plug-in block is connected to the top of the vertical plate, and the inclined plug-in block and the vertical plate are fixed. A slot for plugging in the inclined plug-in block is opened inside the electrical box cover, and the slot and the electrical box cover are integrally formed.

[0011] Preferably, the interior of the cavity is connected to a limiting rod, the vertical plate is slidably connected to the surface of the limiting rod, and the limiting rod limits the moving direction of the vertical plate, so that the vertical plate can only move linearly along the limiting rod.

[0012] Preferably, an elastic rope is connected to the surface of the electrical box, a latch is connected to the bottom of the elastic rope, and the latch passes through the movable rod. The setting of the latch can position the movement of the movable rod.

[0013] Preferably, a control port is provided inside the electrical box between the switching power supply and the signal interface and the power input hole, and the control port and the electrical box are integrally formed.

[0014] Preferably, bolts are connected at equal intervals on the surface of the electrical box cover.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] (1) The intelligent judgment shutdown function effectively avoids the occurrence of this situation. The machine can be shut down immediately when the material is exhausted or the shutdown conditions are met, which greatly reduces unnecessary energy consumption and saves a lot of energy costs for the enterprise, meeting the development needs of various industries to reduce costs and increase efficiency.

[0017] (2) The intelligent shutdown function reduces the ineffective operation time of the equipment, which not only reduces energy costs, but also helps to extend the service life of the equipment and reduce the frequency of maintenance, thereby effectively reducing the overall production cost and improving the economic benefits of the enterprise;

[0018] (3) By intelligently judging the material situation and deciding whether to shut down (and the downtime when there is no material can be adjusted), workers no longer need to constantly monitor the equipment, freeing up manpower. Enterprises can more reasonably allocate human resources to other production links or management work, further improving production efficiency.

[0019] (4) The push plate drives the moving rod to slide in the cavity, and the moving rod will squeeze the spring, and the moving rod will drive the vertical plate and the inclined plug-in block to move, so that one side of the inclined plug-in block is disengaged from the slot inside the electric box cover, thereby releasing the fixation of the electric box cover and removing the electric box cover from the electric box. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the utility model from a side view;

[0022] Figure 3 This is a schematic diagram of the structure of the utility model from a top view;

[0023] Figure 4 This is a structural diagram of the utility model when the electric box cover and the electric box are connected.

[0024] In the figure: 1. Electric box; 2. Adjustment button; 3. Switch power supply and signal interface; 4. Relay; 5. Control port; 6. Control board; 7. Power input hole; 8. Electric box cover; 9. Push plate; 10. Latch; 11. Elastic rope; 12. Spring; 13. Moving rod; 14. Slot; 15. Cavity; 16. Limit rod; 17. Vertical plate; 18. Tilt plug block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-4 The utility model provides a technical solution: a shutdown system, comprising: an electric box 1, a relay 4 is provided inside the electric box 1, and an electric box cover 8 is provided on the surface of the electric box 1;

[0027] The switching power supply and signal interface 3 is provided on one side of the bottom of the electrical box 1. A power input hole 7 is provided on one side of the switching power supply and signal interface 3 inside the electrical box 1. The power input hole 7 is 220V.

[0028] A control panel 6 is provided on the surface of an electric box cover 8, and an adjustment button 2 is provided on the surface of the electric box cover 8;

[0029] A disassembly mechanism is provided on the inner side of the electrical box 1 , and the push plate 9 of the disassembly mechanism drives the moving rod 13 , the vertical plate 17 and the tilted plug-in block 18 to move, so that the tilted plug-in block 18 releases the fixation of the electrical box cover 8 .

[0030] The disassembly mechanism includes a cavity 15 opened inside the electrical box 1, and the cavity 15 and the electrical box 1 are integrally formed. The moving rod 13 is slidably connected to the inside of the cavity 15, and the inside of the cavity 15 is located on one side of the moving rod 13 and is connected to a spring 12. The vertical plate 17 is connected to the surface of the moving rod 13, and the vertical plate 17 and the moving rod 13 are fixedly set. The inclined plug-in block 18 is connected to the top of the vertical plate 17, and the inclined plug-in block 18 and the vertical plate 17 are fixedly set. A slot 14 for plugging in the inclined plug-in block 18 is opened inside the electrical box cover 8, and the slot 14 and the electrical box cover 8 are integrally formed.

[0031] The interior of the cavity 15 is connected to a limiting rod 16 , and the vertical plate 17 is slidably connected to the surface of the limiting rod 16 . The limiting rod 16 limits the moving direction of the vertical plate 17 so that the vertical plate 17 can only move linearly along the limiting rod 16 .

[0032] An elastic rope 11 is connected to the surface of the electrical box 1 , and a latch 10 is connected to the bottom of the elastic rope 11 . The latch 10 passes through the moving rod 13 . The arrangement of the latch 10 can position the movement of the moving rod 13 .

[0033] A control port 5 is provided inside the electrical box 1 between the switching power supply and signal interface 3 and the power input hole 7 , and the control port 5 and the electrical box 1 are integrally formed.

[0034] Bolts are connected at equal intervals on the surface of the electrical box cover 8.

[0035] Specifically, when in use, first, the power input port 7 inserts the external power supply into the interior of the electrical box 1 to power the entire system and ensure the normal operation of all components. The electrical box 1 serves as the carrier of the entire control system, and the internal control board 6 plays a core control role. When the material changes during the production process, the material detection information is transmitted to the control board 6 through the corresponding sensor (not mentioned in the figure), and the control board 6 analyzes and processes the received information to determine whether the shutdown conditions are met. In this process, the switching power supply and signal interface 3 are responsible for the transmission and transfer of power and signals to ensure the stability and accuracy of signal transmission, while the relay 4 plays the role of signal amplification and isolation, enhancing the strength of the control signal to better drive the subsequent execution components. The control port 5 connects the control board 6 with other related external devices or actuators to realize the transmission of instructions. When the control board 6 determines that shutdown is required, it will send a shutdown signal through the control port 5. Through the action of the relay 4, the signal is transmitted to the shutdown actuator of the equipment (which may be the motor control part of the equipment itself, etc.), realizing the shutdown of the equipment. The adjustment button 2 can be used to set relevant parameters such as the material-free downtime. Users can flexibly adjust it according to actual production needs to make the entire downtime control more accurate and in line with production reality. The electrical box cover 8 protects the internal components of the electrical box 1.

[0036] When it is necessary to remove the electrical box cover 8, first, pull the latch 10, the latch 10 moves upward and is pulled out from the moving rod 13. After the latch 10 is pulled out, push the push plate 9, and use the push plate 9 to drive the moving rod 13 to slide in the cavity 15, and the moving rod 13 will squeeze the spring 12, compressing the spring 12, and the moving rod 13 will drive the vertical plate 17 and the inclined plug-in block 18 to move, so that one side of the inclined plug-in block 18 is disengaged from the slot 14 inside the electrical box cover 8, thereby releasing the fixation of the electrical box cover 8, and the vertical plate 17 slides on the surface of the limit rod 16, and the limit rod 16 limits the moving direction of the vertical plate 17, so that the vertical plate 17 can only move linearly along the limit rod 16. At this time, the electrical box cover 8 can be removed from the electrical box 1, completing the entire disassembly process.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shutdown system, characterized in that: include: An electric box (1), wherein a relay (4) is provided inside the electric box (1), and an electric box cover (8) is provided on the surface of the electric box (1); The switching power supply and signal interface (3) is provided on one side of the bottom of the electrical box (1), and a power input hole (7) is provided inside the electrical box (1) on one side of the switching power supply and signal interface (3); A control panel (6), the control panel (6) being arranged on the surface of the electric box cover (8), and an adjustment button (2) being arranged on the surface of the electric box cover (8); A disassembly mechanism is provided on the inner side of the electrical box (1), and the push plate (9) of the disassembly mechanism drives the moving rod (13), the vertical plate (17) and the tilting plug-in block (18) to move, so that the tilting plug-in block (18) releases the fixation of the electrical box cover (8).

2. A shutdown system according to claim 1, characterized in that: The disassembly mechanism includes a cavity (15) opened inside the electrical box (1), the movable rod (13) is slidably connected inside the cavity (15), a spring (12) is connected inside the cavity (15) on one side of the movable rod (13), the vertical plate (17) is connected to the surface of the movable rod (13), the inclined plug-in block (18) is connected to the top of the vertical plate (17), and a slot (14) for plugging the inclined plug-in block (18) is opened inside the electrical box cover (8).

3. A shutdown system according to claim 2, characterized in that: The interior of the cavity (15) is connected to a limiting rod (16), and the vertical plate (17) is slidably connected to the surface of the limiting rod (16).

4. A shutdown system according to claim 2, characterized in that: The surface of the electrical box (1) is connected to an elastic rope (11), the bottom of the elastic rope (11) is connected to a latch (10), and the latch (10) passes through the moving rod (13).

5. A shutdown system according to claim 1, characterized in that: A control port (5) is provided inside the electrical box (1) between the switching power supply and signal interface (3) and the power input hole (7).

6. A shutdown system according to claim 1, characterized in that: Bolts are connected to the surface of the electrical box cover (8) at equal intervals.

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