Hot press molding equipment for sound box mesh cloth

By introducing cleaning components and demoulding components into the speaker mesh hot pressing molding equipment, the problem of mesh debris retention is solved, the automatic cleaning of debris and the smooth demoulding of the mesh are achieved, and the molding effect and reliability of the equipment are improved.

CN223415027UActive Publication Date: 2025-10-03HUIZHOU HUIMING CHUANGKE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422669901.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-03
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

During the hot pressing process of existing speaker mesh hot pressing forming equipment, mesh debris after punching is easily retained in the mold cavity, affecting the next hot pressing forming and possibly causing damage or deformation of the speaker mesh.

Method used

A hot pressing forming equipment for speaker mesh was designed, which includes a cleaning component and a demoulding component. The cleaning component collects debris through a turntable and a storage box, and the demoulding component realizes automatic demoulding through a solenoid valve and a piston plate. Combined with the motor and cylinder drive, it ensures the cleaning of debris and the smooth separation of the mesh.

Benefits of technology

Effectively clean debris during the hot pressing process, reduce the risk of debris residue, ensure the molding quality of the speaker mesh, avoid damage or deformation, and improve the efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sound box screen cloth processing, in particular to hot press molding equipment for sound box screen cloth. In order to solve the problems that in the hot-pressing process of common sound box screen cloth hot-pressing forming equipment, screen cloth chippings obtained after punching are prone to being left in a mold cavity, the next time of screen cloth hot-pressing forming is affected, and the sound box screen cloth is seriously damaged or deformed, the following technical scheme is provided that the sound box screen cloth hot-pressing forming equipment comprises a working platform with a controller installed on the side wall; a lower die base is installed at an opening of a top wall body of a top plate of the working platform, and a cleaning assembly facilitating cleaning and storage of chippings is arranged at the bottom of the top plate of the working platform. According to the utility model, scraps generated after hot press molding are automatically cleaned, so that the scraps are prevented from being accumulated in the lower die holder to influence the next hot press molding of sound box mesh cloth, and meanwhile, the sound box mesh cloth subjected to hot press molding is automatically demolded, so that the risk of die clamping is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of speaker mesh processing, in particular to a hot pressing molding device for speaker mesh. Background Art

[0002] Speaker mesh, often referred to as a speaker grille or protective mesh, is a material used to protect speaker speakers and internal components. It not only protects against dust, dirt, and physical damage, but can also affect sound quality to a certain extent. Due to its grille-like shape, speaker mesh requires hot pressing equipment during production, which can then be installed later when the mesh is commissioned. Existing speaker mesh hot pressing equipment utilizes specialized molds to heat-press the cut mesh material, achieving an efficient and precise molding process.

[0003] However, in the hot pressing process of common speaker mesh hot pressing equipment, mesh debris after punching is easily retained in the mold cavity, affecting the next hot pressing of the mesh, and even causing damage or deformation of the speaker mesh. In view of this, we propose a hot pressing equipment for speaker mesh. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the background technology and to provide a hot pressing forming device for a speaker mesh.

[0005] The technical solution of the utility model is as follows: a hot pressing forming device for speaker mesh, comprising a work platform with a controller installed on the side wall, a lower mold base installed at the opening of the top wall of the top plate of the work platform, a cleaning component for cleaning and storing debris arranged at the bottom of the top plate of the work platform, the cleaning component comprising a turntable, a storage box provided on the turntable, and auxiliary blocks symmetrically welded on the two side walls of a plurality of the storage boxes;

[0006] A support plate is installed between the legs of the work platform to play a supporting role, and a driving assembly for driving the cleaning assembly to rotate is installed on the top wall of the support plate. The driving assembly includes a motor, and the output end of the motor is connected to a rotating shaft;

[0007] A demolding assembly is arranged at the top of the support plate to facilitate demolding the formed speaker mesh. The demolding assembly includes a movable cylinder with a spacer ring installed in the movable cylinder. A piston plate and a spacer are provided at the top of the spacer ring. A T-shaped demolding rod and a spring are connected to the top wall of multiple piston plates. A first solenoid valve is distributed in an annular array on the movable cylinder, and a second solenoid valve is also distributed in an annular array on the inner ring surface of the movable cylinder. A booster pump is installed on the top wall of the movable cylinder.

[0008] Preferably, a support frame is installed on the top wall of the working platform top plate, and an electric heating upper mold base cooperating with the lower mold base is provided in the support frame. A cylinder for driving the electric heating upper mold base to rise and fall is installed on the top wall of the support frame.

[0009] Preferably, a first through hole is opened on the top wall of the support frame, and guide rods are provided in the multiple first through holes. The bottom ends of the multiple guide rods pass through the first through holes corresponding to the positions and are connected to the top wall of the electric heating upper mold base.

[0010] Preferably, a notch is provided on the turntable, and a plurality of sliding grooves are symmetrically provided on both side walls of the notch, and the plurality of storage boxes and auxiliary blocks are respectively arranged in the notch and the sliding groove at corresponding positions.

[0011] Preferably, the plurality of partitions are distributed in a ring array, the cavity between the plurality of partitions is an active cavity, and the plurality of piston plates, partitions and T-shaped demoulding rods are respectively arranged in the active cavities at corresponding positions.

[0012] Preferably, a second through hole and a third through hole are provided on the top wall of the movable cylinder, a fourth through hole is provided on the bottom wall of the depression at the top of the turntable, the lifting structure of the T-shaped demolding rod is located in the depression structure at the top of the turntable, and the rod structures of the multiple T-shaped demolding rods all pass through the second through hole and the fourth through hole at the corresponding position and are connected to the top wall of the piston plate at the corresponding position.

[0013] Preferably, a fifth through hole is provided on the spacer ring, and the outlet end of the booster pump passes through the third through hole and the fifth through hole at a corresponding position and is communicated with the space below the spacer ring.

[0014] Compared with the prior art, the present invention has the following beneficial technical effects:

[0015] 1. The utility model starts the motor to drive the rotating shaft to drive the turntable to rotate, so that the turntable in the rotating state can guide the hot-pressed debris on its surface into the storage box for collection, which is convenient for its processing. Due to the provision of multiple storage boxes, the collection effect is improved during the rotation process, reducing the risk of residual debris on the surface. At the same time, the storage box can be pulled with the assistance of the auxiliary block, which is conducive to the disassembly of the storage box and convenient for the staff to process the debris in the storage box.

[0016] 2. The utility model uses the push of the cylinder to make the electric heating upper mold base move vertically under the guidance of the guide rod, and cooperate with the lower mold base to realize hot pressing of the raw materials of the speaker mesh cloth. At the same time, the first solenoid valve corresponding to the position is started, so that the booster pump outputs pressure to the piston plate corresponding to the position through the first solenoid valve, so that the piston plate pushes the T-shaped demolding rod to rise, thereby achieving the purpose of automatically sending the formed mesh cover out of the lower mold base. In addition, under the setting of the second solenoid valve, it is beneficial to release the pressure in the cavity where the piston plate is located after the first solenoid valve is closed, and it is convenient to reset it with the help of the spring, which is beneficial for the next use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural diagram of a hot pressing molding equipment for speaker mesh;

[0018] Figure 2 yes Figure 1 Schematic diagram of the three-dimensional structure of the cleaning component;

[0019] Figure 3 yes Figure 1 A schematic diagram of the cutaway three-dimensional structure of the middle demoulding component;

[0020] Figure 4 yes Figure 3 Schematic diagram of part of the structure inside the movable cylinder.

[0021] Figure markings: 1. Working platform; 2. Lower mold base; 3. Cleaning assembly; 31. Turntable; 32. Storage box; 33. Auxiliary block; 4. Driving assembly; 41. Motor; 42. Rotating shaft; 5. Demolding assembly; 51. Movable cylinder; 52. Spacer ring; 53. Piston plate; 54. Spacer; 55. T-type demolding rod; 56. Spring; 57. First solenoid valve; 58. Booster pump; 59. Second solenoid valve; 6. Support plate; 7. Support frame; 8. Electric heating upper mold base; 9. Cylinder; 10. Guide rod. DETAILED DESCRIPTION

[0022] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments. Example

[0023] like Figure 1 and Figure 2As shown, the utility model proposes a hot pressing forming equipment for speaker mesh, including a working platform 1 with a controller installed on the side wall, the lower mold base 2 is fixedly installed in the top opening of the top plate of the working platform 1, and corresponds to the position of the electric heating upper mold base 8, so that the electric heating upper mold base 8 and the lower mold base 2 cooperate to perform hot pressing forming on the raw material of the speaker mesh placed therebetween; the support frame 7 is fixedly installed on the top of the working platform 1, and the cylinder 9 is fixedly installed on the top wall of the support frame 7. The output end of the cylinder 9 passes through the opening on the top wall of the support frame 7 and is connected to the top wall of the electric heating upper mold base 8, which is conducive to driving the electric heating upper mold base 8 to move up and down, and provide power for the subsequent hot pressing forming of the raw material of the speaker mesh; the bottom ends of multiple guide rods 10 respectively pass through multiple first through holes opened on the top wall of the support frame 7, and are connected to the top wall of the electric heating upper mold base 8, which play a guiding role for the electric heating upper mold base 8 in the lifting state, so that the electric heating upper mold base 8 can maintain a vertical state during the lifting process.

[0024] Furthermore, a cleaning assembly 3 is arranged at the bottom of the top plate of the working platform 1 for cleaning and storing debris. The cleaning assembly 3 includes a turntable 31, a storage box 32 and an auxiliary block 33. The turntable 31 is located at the bottom of the top plate of the working platform 1. The multiple recessed structures on the top wall of the turntable 31 are adapted to the bottom opening of the lower mold base 2, and are used to cooperate with the lower mold base 2 and the electrically heated upper mold base 8 to complete the hot pressing of the raw materials of the speaker mesh; multiple storage boxes 32 are set in multiple notches opened on the turntable 31, and multiple auxiliary blocks 33 are symmetrically welded. On the two side walls of multiple storage boxes 32, and in the sliding grooves opened on the two side walls of the notch, it is used to assist the storage boxes 32 in installation and disassembly. Through the setting of the turntable 31, after each hot pressing is completed, it can cooperate with the bottom wall of the lower mold base 2 under the action of rotation to move the debris on the top wall of the turntable 31 into the storage box 32 for collection. Due to the setting of multiple storage boxes 32, the storage effect is improved, and the risk of debris being retained on the turntable 31 is reduced, thereby avoiding affecting the next hot pressing of the raw materials of the speaker mesh.

[0025] Furthermore, a support plate 6 is installed between the legs of the working platform 1 to play a supporting role. A driving component 4 is installed on the top wall of the support plate 6 to facilitate driving the cleaning component 3 to rotate. The driving component 4 includes a motor 41 and a rotating shaft 42. The motor 41 is fixedly installed on the top wall of the support plate 6. The bottom end of the rotating shaft 42 is connected to the output end of the motor 41, and the top end of the rotating shaft 42 is fixedly connected to the bottom wall of the turntable 31. Therefore, by starting the motor 41 to drive the rotating shaft 42, the turntable 31 can be driven to rotate, providing power for the debris cleaning work. Example

[0026] like Figures 1 to 4As shown, the utility model proposes a hot pressing forming equipment for speaker mesh, comprising a working platform 1, a lower mold base 2, a cleaning assembly 3 and a support plate 6. A demoulding assembly 5 for demoulding the formed speaker mesh is arranged at the top of the support plate 6. The demoulding assembly 5 includes a movable cylinder 51, a spacer ring 52, a piston plate 53, a spacer 54, a T-shaped demoulding rod 55, a spring 56, a first solenoid valve 57, a booster pump 58 and a second solenoid valve 59. The movable cylinder 51 is located at the top of the support plate 6. A limited rotation groove is provided on the bottom wall of the movable cylinder 51. The raised structure on the top of the support plate 6 is arranged in the limited rotation groove and is adapted to the limited rotation groove to assist the movable cylinder 51 in rotating.

[0027] The spacer ring 52 is fixedly installed in the internal cavity of the movable cylinder 51. Multiple piston plates 53 and multiple spacers 54 are arranged on the top wall of the spacer ring 52. The bottom walls of the multiple spacers 54 are fixedly connected to the top wall of the spacer ring 52. The multiple piston plates 53 are arranged in the movable cavity formed between the multiple spacers 54. The bottom ends of the multiple springs 56 are fixedly connected to the top wall of the piston plate 53, and the top ends of the multiple springs 56 are fixedly connected to the top wall of the inner cavity of the movable cylinder 51, which are used to assist the piston plate 53 in moving and resetting.

[0028] A second through hole and a third through hole are provided on the top wall of the movable cylinder 51, and a fourth through hole is provided on the bottom wall of the depression of the turntable 31. The lifting structures of multiple T-shaped demoulding rods 55 are arranged in the depressions corresponding to the positions, so that the top of the turntable 31 remains flat under the filling of the lifting structures of the T-shaped demoulding rods 55, so as to avoid affecting the subsequent hot pressing molding of the raw materials of the speaker mesh cloth. The bottom ends of the rod structures of the multiple T-shaped demoulding rods 55 respectively pass through the second through hole and the fourth through hole corresponding to the positions, and are fixedly connected to the top wall of the piston plate 53, so that the piston plate 53 can drive the T-shaped demoulding rods 55 to move during the movement, which is conducive to achieving the purpose of automatically demoulding the raw materials of the speaker mesh cloth through the movement of the T-shaped demoulding rods 55.

[0029] A plurality of fifth through holes are provided on the spacer ring 52, and a plurality of first solenoid valves 57 are respectively installed in the corresponding fifth through holes. The booster pump 58 is fixedly installed on the top wall of the movable cylinder 51. The output end of the booster pump 58 passes through the third through hole and the corresponding fifth through hole and is arranged in the space below the spacer ring 52, which is conducive to pressurizing the piston plate 53 corresponding to the position of the first solenoid valve 57 in the open state, thereby providing power for automatic demoulding; a plurality of second solenoid valves 59 are respectively installed in an annular state on the inner ring surface of the movable cylinder 51, and utilize a plurality of openings on the inner ring surface of the movable cylinder 51 to communicate with the internal space of the movable cylinder 51. At the same time, its inlet end is also located above the spacer ring 52, which is conducive to opening the second solenoid valve 59 and relieving the pressure in the space above the spacer ring 52, so that the piston plate 53 can be reset under the elastic action of the spring 56 to avoid affecting the rotation of the turntable 31.

[0030] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A hot pressing forming device for speaker mesh, comprising a working platform (1) with a controller mounted on the side wall, a lower die seat (2) mounted at the top wall opening of the top plate of the working platform (1), characterized in that: A cleaning assembly (3) for cleaning and collecting debris is arranged at the bottom of the top plate of the work platform (1), the cleaning assembly (3) comprising a turntable (31), a storage box (32) being provided on the turntable (31), and auxiliary blocks (33) being symmetrically welded on both side walls of a plurality of the storage boxes (32); A support plate (6) is installed between the legs of the work platform (1) to play a supporting role. A driving assembly (4) for driving the cleaning assembly (3) to rotate is installed on the top wall of the support plate (6). The driving assembly (4) includes a motor (41). The output end of the motor (41) is connected to a rotating shaft (42). A demoulding assembly (5) is arranged at the top of the support plate (6) for facilitating demoulding of the formed speaker mesh. The demoulding assembly (5) includes a movable cylinder (51), a spacer ring (52) is installed in the movable cylinder (51), a piston plate (53) and a spacer (54) are arranged at the top of the spacer ring (52), and a T-shaped demoulding rod (55) and a spring (56) are connected to the top wall of multiple piston plates (53). A first solenoid valve (57) is distributed in an annular array on the movable cylinder (51), and a second solenoid valve (59) is also distributed in an annular array on the inner ring surface of the movable cylinder (51). A booster pump (58) is installed on the top wall of the movable cylinder (51).

2. The hot pressing forming equipment for speaker mesh according to claim 1, characterized in that: A support frame (7) is installed on the top wall of the top plate of the working platform (1), and an electric heating upper die seat (8) cooperating with the lower die seat (2) is arranged in the support frame (7). A cylinder (9) for driving the electric heating upper die seat (8) to move up and down is installed on the top wall of the support frame (7).

3. The hot pressing forming equipment for speaker mesh according to claim 2, characterized in that: A first through hole is provided on the top wall of the support frame (7), and guide rods (10) are provided in the plurality of first through holes. The bottom ends of the plurality of guide rods (10) pass through the first through holes corresponding to the positions and are connected to the top wall of the electrically heated upper die base (8).

4. The hot pressing forming equipment for speaker mesh according to claim 1, characterized in that: The turntable (31) is provided with a notch, and a plurality of sliding grooves are symmetrically provided on the two side walls of the notch, and the plurality of storage boxes (32) and auxiliary blocks (33) are respectively arranged in the notch and the sliding groove at corresponding positions.

5. The hot pressing forming equipment for speaker mesh according to claim 1, characterized in that: The plurality of partitions (54) are distributed in a ring array, the cavity between the plurality of partitions (54) is an active cavity, and the plurality of piston plates (53), partitions (54) and T-shaped demoulding rods (55) are respectively arranged in the active cavities at corresponding positions.

6. The hot pressing forming equipment for speaker mesh according to claim 1, characterized in that: A second through hole and a third through hole are provided on the top wall of the movable cylinder (51), a fourth through hole is provided on the bottom wall of the depression at the top of the turntable (31), the lifting structure of the T-shaped demoulding rod (55) is located in the depression structure at the top of the turntable (31), and the rod structures of the plurality of T-shaped demoulding rods (55) are connected to the top wall of the piston plate (53) at the corresponding position after passing through the second through hole and the fourth through hole at the corresponding position.

7. The hot pressing forming equipment for speaker mesh according to claim 6, characterized in that: A fifth through hole is provided on the spacer ring (52), and the outlet end of the booster pump (58) passes through the third through hole and the corresponding fifth through hole and is communicated with the space below the spacer ring (52).