Dairy product emulsion component separation device

The dairy emulsion component separation device, which uses a high-speed rotating separation cage and filter membrane in combination with an electric push rod for automatic discharge, solves the problems of low efficiency and manual labor dependence in the existing technology and achieves efficient and automated separation.

CN223416897UActive Publication Date: 2025-10-10INNER MONGOLIA WEICONG DAIRY CO LTD
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Patent Information

Application Number
CN202422837806.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-10
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing dairy emulsion component separation device has low separation efficiency through single static, membrane filtration, centrifugation and distillation methods, and requires manual cooperation throughout the process, which affects the separation efficiency.

Method used

A high-speed rotating separation cage is used in conjunction with a filter membrane to separate the emulsion, and an electric push rod drives the piston to automatically discharge the separated product, eliminating the need for manual assistance.

Benefits of technology

It greatly improves the separation efficiency of dairy emulsion, realizes automated operation, reduces manual intervention and improves feeding efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223416897U_ABST
    Figure CN223416897U_ABST
Patent Text Reader

Abstract

The utility model discloses a dairy product emulsion component separating device which comprises a separating barrel, a separating cage is installed in the separating barrel, a filter membrane is installed on the inner wall of the separating cage, a first connecting bearing is installed on the upper portion of the inner wall of the separating barrel, and a feeding pipe is arranged in the first connecting bearing in a penetrating mode. A feeding hopper is installed above a feeding pipe, a second connecting bearing is installed on the upper portion of the interior of the feeding pipe, a first belt wheel is installed on the outer surface of the feeding pipe, a motor is installed on the right side of a separation barrel, a second belt wheel is installed at the output end of the motor, and a transmission belt is installed on the outer surface of the second belt wheel. And drainage pipes are installed on the two sides below the separation barrel, and a third connecting bearing is installed in the middle below the separation barrel. According to the dairy product emulsion component separation device, the separation cage rotating at a high speed is matched with the filter membrane to perform emulsion separation on dairy product emulsion, so that the separation efficiency of the dairy product emulsion is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dairy product separation, in particular to a dairy product emulsion component separation device. Background Art

[0002] Dairy separation plays a profound role in dairy processing. It not only affects the quality and characteristics of the product, but also plays an important role in the economic benefits and sustainable development of the entire dairy industry chain. Through dairy separation, impurities, bacteria and other unwanted components in milk can be removed, thereby improving the purity and safety of the product. In addition, separation can also enable more precise control of dairy components such as fat, protein, lactose, etc., thereby producing products that meet the specific needs of consumers, such as low-fat milk, high-protein yogurt, etc.

[0003] China Authorization Announcement No. CN221673671U discloses a filtering and separation device for dairy products, relating to the field of dairy product processing technology; and the utility model includes a processing cylinder, wherein a feed hopper is installed at the upper end of the processing cylinder, a filter cylinder is provided above the interior of the processing cylinder, a first filter screen is fixedly provided at the end of the interior of the filter cylinder, a discharge trough is opened at one end of the first filter screen, a hollow mounting block is fixedly provided below the processing cylinder, and a cam is installed in the mounting block; in the utility model, the first filter screen is filtered, and a driving motor can drive the rotating rod to rotate, and the rotating rod is driven to rotate by the cam. When the cam rotates, it will push the top block to move upward, at this time, the top block will drive the filter cylinder to vibrate through the top rod, and the filter cylinder will drive the first filter screen to vibrate. The repeated vibration of the first filter screen will improve the efficiency of filtering the emulsion raw material, and avoid single static filtration resulting in a long time and slow efficiency.

[0004] The existing dairy emulsion component separation device uses a single static, membrane filtration, centrifugation and distillation method for separation, which is not only inefficient but also requires manual cooperation throughout the process, affecting the separation efficiency. Therefore, we propose a dairy emulsion component separation device. Utility Model Content

[0005] The purpose of the present utility model is to provide a dairy emulsion component separation device to solve the problem proposed in the above background technology that the existing dairy emulsion component separation device performs separation by a single static, membrane filtration, centrifugation and distillation method, which is not only inefficient but also requires manual cooperation throughout the process, affecting the separation efficiency.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a dairy emulsion component separation device, comprising a separation barrel, a separation cage installed inside the separation barrel, a filter membrane installed on the inner wall of the separation cage, a first connecting bearing installed above the inner wall of the separation barrel, a feed pipe passed through the interior of the first connecting bearing, a feed hopper installed above the feed pipe, a second connecting bearing installed above the interior of the feed pipe, a first pulley installed on the outer surface of the feed pipe, a motor installed on the right side of the separation barrel, a second pulley installed at the output end of the motor, a transmission belt installed on the outer surface of the second pulley, drain pipes installed on both sides of the lower side of the separation barrel, a third connecting bearing installed in the lower middle part of the separation barrel, a discharge barrel passed through the interior of the third connecting bearing.

[0007] Preferably, the feed hopper is movably connected to the feed pipe through a second connecting bearing, and the feed hopper and the feed pipe are communicated.

[0008] Preferably, the feed pipe is movably connected to the separation barrel through a first connecting bearing, and the output end of the motor is belt-driven to the feed pipe through a transmission belt, a second pulley and a first pulley.

[0009] Preferably, the feed pipe runs through the interior of the separation cage, and the feed pipe is fixedly connected to the separation cage, and the feed pipe is communicated with the separation cage.

[0010] Preferably, the discharge cylinder is movably connected to the separation cage via a third connecting bearing, and the discharge cylinder is fixedly connected to the separation cage, and the discharge cylinder and the separation cage are communicated.

[0011] Preferably, the separation cage is rotated inside the separation barrel through a feed pipe and a discharge cylinder.

[0012] Preferably, the discharge barrel is further provided with:

[0013] A discharging inclined cylinder is installed on the right side of the discharging cylinder, and an electric push rod is installed below the discharging cylinder. A piston is installed at the output end of the electric push rod, and a fourth connecting bearing is installed inside the piston. The output end of the electric push rod is movably connected to the piston through the fourth connecting bearing, and the piston is moved inside the discharging cylinder through the electric push rod.

[0014] Compared with the prior art, the utility model provides a dairy emulsion component separation device with the following beneficial effects: the dairy emulsion component separation device performs emulsion separation on the dairy emulsion through the cooperation of a high-speed rotating separation cage and a filter membrane, which greatly improves the efficiency of dairy emulsion separation. At the same time, the electric push rod drives the piston to move downward, so that the separated product is discharged from the discharge barrel and the discharge inclined barrel, thereby improving the discharge efficiency. No manual assistance is required throughout the process, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present application;

[0016] Figure 2 is a schematic diagram of the internal structure of the discharge cylinder of the present application;

[0017] Figure 3 is a schematic diagram of the three-dimensional structure of the separation cage of the present application;

[0018] Figure 4 is a schematic diagram of the connection structure of the feed pipe and the feed hopper of the present application.

[0019] In the figure: 1, separation bucket; 2, feed pipe; 3, first connecting bearing; 4, first belt pulley; 5, second connecting bearing; 6, feed hopper; 7, transmission belt; 8, second belt pulley; 9, motor; 10, filter membrane; 11, separation cage; 12, third connecting bearing; 13, discharge cylinder; 14, drain pipe; 15, piston; 16, electric push rod; 17, fourth connecting bearing; 18, discharge inclined cylinder. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0021] Please refer to Figures 1-4, a dairy emulsion component separation device includes a separation barrel 1, a separation cage 11 is installed inside the separation barrel 1, a filter membrane 10 is installed on the inner wall of the separation cage 11, a first connecting bearing 3 is installed above the inner wall of the separation barrel 1, and a feed pipe 2 is passed through the interior of the first connecting bearing 3; the feed pipe 2 passes through the interior of the separation cage 11, and the feed pipe 2 is fixedly connected to the separation cage 11, and the feed pipe 2 is connected to the separation cage 11, and a feed hopper 6 is installed above the feed pipe 2, and a second connecting bearing 5 is installed above the interior of the feed pipe 2; the feed hopper 6 is connected to the second connecting bearing 5 through the second connecting bearing 5. The bearing 5 is movably connected to the feed pipe 2, and the feed hopper 6 is connected to the feed pipe 2. A first pulley 4 is installed on the outer surface of the feed pipe 2, and a motor 9 is installed on the right side of the separation barrel 1. A second pulley 8 is installed on the output end of the motor 9, and a transmission belt 7 is installed on the outer surface of the second pulley 8; the feed pipe 2 is movably connected to the separation barrel 1 through the first connecting bearing 3, and the output end of the motor 9 is driven by the transmission belt 7, the second pulley 8 and the first pulley 4 with the feed pipe 2. Drain pipes 14 are installed on both sides of the bottom of the separation barrel 1. A third connecting bearing 12 is installed in the middle, and a discharge cylinder 13 is passed through the interior of the third connecting bearing 12; the discharge cylinder 13 is movably connected to the separation cage 11 through the third connecting bearing 12, and the discharge cylinder 13 is fixedly connected to the separation cage 11, and the discharge cylinder 13 is communicated with the separation cage 11; the separation cage 11 is rotated inside the separation barrel 1 through the feed pipe 2 and the discharge cylinder 13; the dairy emulsion is separated by the high-speed rotating separation cage 11 and the filter membrane 10, which greatly improves the efficiency of the dairy emulsion separation; the discharge inclined cylinder 18 is installed in the discharge On the right side of the barrel 13, an electric push rod 16 is installed below the discharge barrel 13, and a piston 15 is installed at the output end of the electric push rod 16. A fourth connecting bearing 17 is installed inside the piston 15. The output end of the electric push rod 16 is movably connected to the piston 15 through the fourth connecting bearing 17, and the piston 15 is moved inside the discharge barrel 13 through the electric push rod 16; at the same time, the piston 15 is driven downward by the electric push rod 16, so that the separated product is discharged from the discharge barrel 13 and the discharge inclined barrel 18, thereby improving the unloading efficiency. No manual assistance is required throughout the process, saving time and effort.

[0022] Working principle: when using the dairy emulsion component separation device, first, the dairy to be separated is poured into the inside of the feeding hopper 6, then flows into the inside of the separation cage 11 through the feeding pipe 2, then the controller controls the motor 9 to be powered on, drives the feeding pipe 2 to rotate through the transmission belt 7, the second belt pulley 8 and the first belt pulley 4, and then drives the separation cage 11 to rotate at high speed, utilizes centrifugal force to separate the emulsion in cooperation with the filter membrane 10, and the water is separated into the separation barrel 1 through the filter membrane 10, and then is discharged through the drain pipe 14, secondly, after the emulsion separation is completed, the controller controls the electric push rod 16 to work and pushes the piston 15 to move a certain distance downwards in the inside of the discharge cylinder 13, and then the separated dairy is discharged from the discharge cylinder 13 and the discharge inclined cylinder 18, which is the working principle of the dairy emulsion component separation device.

[0023] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be changed, modified, replaced and varied in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A dairy emulsion component separation device, characterized in that: include A separation barrel (1) is provided, wherein a separation cage (11) is installed inside the separation barrel (1), a filter membrane (10) is installed on the inner wall of the separation cage (11), a first connecting bearing (3) is installed above the inner wall of the separation barrel (1), a feed pipe (2) is passed through the interior of the first connecting bearing (3), a feed hopper (6) is installed above the feed pipe (2), a second connecting bearing (5) is installed above the interior of the feed pipe (2), a first pulley (4) is installed on the outer surface of the feed pipe (2), a motor (9) is installed on the right side of the separation barrel (1), a second pulley (8) is installed at the output end of the motor (9), a transmission belt (7) is installed on the outer surface of the second pulley (8), drain pipes (14) are installed on both sides of the lower side of the separation barrel (1), a third connecting bearing (12) is installed in the middle of the lower side of the separation barrel (1), and a discharge barrel (13) is passed through the interior of the third connecting bearing (12).

2. The dairy emulsion component separation device according to claim 1, characterized in that: The feed hopper (6) is movably connected to the feed pipe (2) via a second connecting bearing (5), and the feed hopper (6) is in communication with the feed pipe (2).

3. The dairy emulsion component separation device according to claim 1, characterized in that: The feed pipe (2) is movably connected to the separation barrel (1) via a first connecting bearing (3), and the output end of the motor (9) is belt-driven with the feed pipe (2) via a transmission belt (7), a second pulley (8) and a first pulley (4).

4. The dairy emulsion component separation device according to claim 1, characterized in that: The feed pipe (2) passes through the interior of the separation cage (11), and the feed pipe (2) is fixedly connected to the separation cage (11), and the feed pipe (2) and the separation cage (11) are in communication.

5. The dairy emulsion component separation device according to claim 1, characterized in that: The discharge cylinder (13) is movably connected to the separation cage (11) via a third connecting bearing (12), and the discharge cylinder (13) is fixedly connected to the separation cage (11), and the discharge cylinder (13) and the separation cage (11) are in communication.

6. The dairy emulsion component separation device according to claim 1, characterized in that: The separation cage (11) is rotated inside the separation barrel (1) through the feed pipe (2) and the discharge cylinder (13).

7. The dairy emulsion component separation device according to claim 1, characterized in that: The discharge cylinder (13) is further provided with: A discharging inclined cylinder (18) is installed on the right side of the discharging cylinder (13), and an electric push rod (16) is installed below the discharging cylinder (13). A piston (15) is installed at the output end of the electric push rod (16), and a fourth connecting bearing (17) is installed inside the piston (15). The output end of the electric push rod (16) is movably connected to the piston (15) through the fourth connecting bearing (17), and the piston (15) is moved inside the discharging cylinder (13) through the electric push rod (16).

Citation Information

Patent Citations

  • Filtering and separating equipment for dairy products

    CN221673671U