Double-arc feeding device

The double-arc feeding device's deviation-correcting plate and flow regulating plate solve the problem of material accumulation caused by roller gap deviation, achieving efficient operation of the feeding device and equipment stability.

CN223417415UActive Publication Date: 2025-10-10CHENGDU JIUTAI TECH
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Patent Information

Application Number
CN202422264996.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-10-10
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

When materials of different particle sizes push the rotating rollers in the existing feeding device, the roller gap cannot be corrected quickly, resulting in abnormal operation, affecting the feeding efficiency and normal operation of the equipment.

Method used

A double-arc feeding device is used, including a mounting base, a feeding pipe, an adjustment component and a drive component. The material flow is actively controlled by a correction plate and a flow adjustment plate, guiding the material to bypass the side with an abnormal roller gap to reduce accumulation.

Benefits of technology

Effectively reduce material accumulation, improve feeding efficiency, reduce equipment abnormality risks, and enhance equipment operation stability and use effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-arc-shaped feeding device, and belongs to the technical field of feeding devices. Comprising a mounting base, a feeding pipe, an adjusting assembly, a driving assembly and two deviation rectifying plates. The mounting seat is erected on a compression roller machine; the feeding pipe is arranged in the mounting base and provided with a first channel, the two ends of the first channel are aligned with the two ends of the roller shaft, and the first channel is used for guiding materials into the roller press; the adjusting assembly is installed in the installation base and used for controlling the flow in the first channel. The driving assembly is in transmission connection with the adjusting assembly and is used for driving the adjusting assembly; the deviation rectifying plate is provided with a rotating shaft, the rotating shaft is rotationally installed at the opening of the first channel, the deviation rectifying plate rotates towards the interior of the first channel in the axis direction of the roller shaft, and the material flow of the corresponding installation position is reduced. The flow of the materials in the first channel can be actively controlled, and the situation that circulation and accumulation of the materials on the deviation side affect the use efficiency of equipment is reduced through the deviation rectifying plate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of feeding devices, in particular to a double-arc feeding device. Background Art

[0002] Roller presses are commonly used for crushing materials, particularly those subject to high abrasion, such as ore, cement clinker, slag, or ceramic raw materials. Roller presses consist of fixed and movable rollers. The movable rollers are movable relative to the fixed rollers, meaning they can be adjusted with a variable gap width relative to the fixed rollers. To this end, the movable rollers can be adjusted relative to the fixed rollers via force-generating devices (e.g., hydraulically and / or pneumatically) and are thus supported like hydropneumatic springs. For twin-roller presses, a dual-arc feeder is installed above the rotating rollers, feeding material into the gap between the rollers.

[0003] The double-arc boosting feeding device for a roller press, with publication number CN221156878U, mainly improves the density and stability of the material in the roller press through the double-arc boosting feeding device. Specifically, the device includes a first boosting roller and a second boosting roller, which are respectively installed on both sides of the feed pipe of the roller press and are located above the extrusion roller of the roller press. Two driving members are used to drive the rotation of the first boosting roller and the second boosting roller. The rotation direction of the side where the first boosting roller and the second boosting roller are close to each other is the direction from the feed port of the feed pipe to the discharge port. The pressure control member is used to control the pressure between the first boosting roller and the second boosting roller and the material passing through. The pressure control member acts on the first boosting roller.

[0004] The existing technology has at least the following problems during use:

[0005] In the existing feeding device, materials of different particle sizes may push the rotating rollers during use, causing the gap between the pushed rotating rollers to become larger in a short period of time. Although the rotating rollers can automatically restore the original feeding spacing, during the period when the roller gap is abnormal, the materials will still quickly gather at the roller gap, thereby continuously filling the abnormal roller gap, causing the roller shaft to be unable to return to the original position, thereby affecting the feeding efficiency and the normal operation of the equipment. Utility Model Content

[0006] The utility model provides a double-arc feeding device, which is used to solve the technical problem in the prior art that materials with different particle sizes push rotating rollers and the roller gap cannot be quickly corrected, resulting in abnormal operation.

[0007] In order to achieve the above purpose, the present invention is implemented through the following technical solutions:

[0008] The dual-arc feeding device includes a mounting base, a feed pipe, an adjustment assembly, a drive assembly, and two deflection correction plates. The mounting base is mounted on a roller press; the feed pipe is disposed within the mounting base and has a first channel, the ends of which align with the ends of the roller shaft and guide material into the roller press; the adjustment assembly is mounted within the mounting base and controls the flow rate within the first channel; the drive assembly is in transmission connection with the adjustment assembly and drives the adjustment assembly; the deflection correction plates have a rotating shaft rotatably mounted at the mouth of the first channel, and the deflection correction plates rotate along the axis of the roller shaft toward the interior of the first channel, reducing the material flow at the corresponding mounting position.

[0009] Furthermore, the regulating assembly includes: a flow regulating plate, a positioning shaft, a guide pressure plate, and a supporting wheel. The flow regulating plate is slidably mounted in the first channel, and a guide groove is provided on the side of the flow regulating plate away from the first channel; the positioning shaft is mounted on both sides of the flow regulating plate; the guide pressure plate is mounted on the mounting seat, and the guide pressure plate is provided with a guide groove, and the positioning shaft is slidably mounted in the guide groove; the supporting wheel is provided with a load-bearing support arm on the mounting seat, and the supporting wheel is rotatably mounted on the load-bearing support arm, and the supporting wheel is clamped in the guide groove.

[0010] Furthermore, the guide groove is an arc groove, and one end of the flow regulating plate slides nonlinearly along the guide groove, cooperating with the support wheel to provide support for the back of the flow regulating plate, so that the end of the flow regulating plate moves in an arc along the roller surface of the pressure roller.

[0011] Furthermore, the drive assembly includes a frame, a plurality of support frames, a plurality of drive members, and a telescopic rod. The frame is mounted on the mounting base; the plurality of support frames are mounted on the frame; the plurality of drive members are correspondingly mounted on the support frames; one end of the telescopic rod is fixed to the drive member, and the other end is hinged to the side of the flow regulating plate away from the first channel.

[0012] Furthermore, the invention further comprises: side baffles, an expansion plate, and two adjustment nuts. The side baffles are mounted on both sides of the mounting base, corresponding to the two ends of the roller shaft; the expansion plate is mounted on the end of the first channel close to the roller shaft and abuts against the inner wall of the side baffles; the mounting base is provided with two adjustment holes, the adjustment nuts are threadedly engaged with the adjustment holes, and the end of the adjustment nut close to the first channel abuts against the deflection correction plate, thereby adjusting the rotation angle of the deflection correction plate.

[0013] Furthermore, the driving assembly further comprises: a bearing and a bearing sleeve, wherein the bearing is sleeved on the positioning shaft; and the bearing sleeve is installed between the frame and the bearing.

[0014] Furthermore, the side of the deflection-correcting plate away from the rotating shaft is a V-shaped edge, and the deflection-correcting plate is driven to rotate around the rotating shaft by the adjusting nut to guide the material to deflect.

[0015] Furthermore, the two flow regulating plates slide along the guide grooves on both sides respectively, so as to adjust the flow cross-section size of the material in the first channel.

[0016] The utility model provides a double arc feeding device, which has the following beneficial effects:

[0017] The flow rate of the material in the first channel is actively controlled by the regulating component, and the two correcting plates installed inside the first channel are rotated to guide the material on the side of the deviation when a roller gap deviation occurs between the two rollers on the roller press, thereby reducing the accumulation of material on the side of the deviation and affecting the efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 A schematic structural diagram of a double-arc feeding device provided in an embodiment of the present utility model;

[0020] Figure 2 A schematic diagram of the main cross-sectional structure of a non-double-arc feeding device provided in an embodiment of the present utility model;

[0021] Figure 3 A schematic diagram of a partial structure of a double-arc feeding device provided by an embodiment of the present utility model from a left perspective;

[0022] Figure 4 A schematic top view of the double-arc feeding device provided in an embodiment of the present invention;

[0023] Figure 5 A schematic diagram of the right side structure of the flow regulating plate of the double-arc feeding device provided by an embodiment of the present utility model;

[0024] Figure 6 A schematic diagram of the main structure of the flow regulating plate of the double-arc feeding device provided by an embodiment of the present utility model;

[0025] Figure 7 A schematic cross-sectional view of a bearing sleeve of a double-arc feeding device provided in an embodiment of the present invention;

[0026] Figure 8 This is a schematic diagram of the three-dimensional structure of the bearing sleeve of the non-double-arc feeding device provided in an embodiment of the present invention.

[0027] In the picture:

[0028] 1-mounting seat; 2-feeding tube; 3-roller; 4-side baffle; 5-drive assembly; 51-frame; 52-support frame; 53-drive member; 54-telescopic rod; 6-adjustment assembly; 61-flow adjustment plate; 62-positioning shaft; 63-bearing; 64-bearing sleeve; 7-guide pressure plate; 8-correction plate; 9-adjustment bolt; 10 support wheel; 11-load-bearing support arm. DETAILED DESCRIPTION

[0029] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0030] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0031] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.

[0032] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installation," "connection," and "connection" should be understood in a broad sense. For example, they can refer to welding, bolting, or riveting; fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0033] Example:

[0034] Please refer to Figures 1 to 8As shown, this embodiment provides an extruder positioning and calibration device, comprising: a mounting base 1, a feeding tube 2, an adjustment component 6, a driving component 5, and two correcting plates 8. The mounting base 1 is used to be mounted on the roller press; the feeding tube 2 is arranged inside the mounting base 1, and the feeding tube 2 has a first channel, the two ends of the first channel are aligned with the two ends of the roller shaft 3, and the first channel is used to guide the material into the roller press; the adjustment component 6 is installed in the mounting base 1, and is used to control the flow in the first channel; the driving component 5 is connected to the adjustment component 6 in a transmission manner, and is used to drive the adjustment component 6; the correcting plate 8 has a rotating shaft, which is rotatably mounted at the mouth of the first channel. The correcting plate 8 rotates toward the inside of the first channel along the axial direction of the roller shaft 3 to reduce the material flow at the corresponding mounting position.

[0035] In this embodiment, if Figure 1 As shown, the mounting base 1 is a square shell with two sets of fixed plates arranged on both sides. Each set of fixed plates is composed of two fixed plates, and a rib is provided between the fixed plates and the outer wall of the mounting base 1. The mounting plates are mainly used for bolting to the upper surface of the roller press to improve the structural strength of the mounting base 1 and reduce the mutual friction and vibration between the feeding device and the roller press caused by the operation of the equipment. The feeding pipe 2 is a square tube that is inserted into the mounting base 1. There is a roller gap between the two roller shafts 3 of the roller press. The first channel in the feeding pipe 2 is located above the roller gap and is used to transport material from the first channel to the roller gap. The adjustment component 6 is arranged at one end of the first channel near the roller gap and is used to adjust the flow of material output from the first channel, thereby improving the control accuracy of the feed. A side wall plate is provided in the feeding pipe 2 along the distribution direction of the roller gap. The direction along the distribution direction of the roller gap is the first direction, and the direction perpendicular to the distribution direction of the roller gap is the second direction. A bottom plate is provided between the two side wall plates, and a rotation groove is provided on the bottom plate. The correcting plate 8 is rotatably provided in the rotation groove, and the correcting plate 8 rotates in a direction parallel to the roller gap. When large particles pass through the roller gap, they will push the movable roller to cause the roller gap to be uneven, with one side being larger. In the process of returning the relative position between the roller shafts 3, the material will accumulate rapidly, thereby reducing the efficiency of the feeding device and even causing abnormal operation of the equipment. At this time, by adjusting the correcting plate 8, the material in the first channel is guided to bypass the abnormal side of the roller gap, thereby reducing the accumulation of the material and quickly correcting the material, thereby reducing the difficulty of subsequent feeding. The correcting structure is simple, the operation is easier, and the maintenance efficiency is improved.

[0036] Furthermore, in some implementations of this embodiment, Figures 2 to 8As shown, the adjusting assembly 6 comprises: a flow adjusting plate 61, a positioning shaft 62, a guide pressing plate 7, and a supporting wheel 10. The flow adjusting plate 61 is slidingly installed in the first channel, and the flow adjusting plate 61 is provided with a guide groove on a side away from the first channel; the positioning shaft 62 is installed on both sides of the flow adjusting plate 61; the guide pressing plate 7 is installed on the mounting seat 1, and the guide pressing plate 7 is provided with a guide groove, and the positioning shaft 62 is slidingly arranged in the guide groove; and the supporting wheel 10 is installed on the mounting seat 1 and provided with a force bearing arm 11, and the supporting wheel 10 is rotationally arranged on the force bearing arm 11 and is clamped in the guide groove.

[0037] In the embodiment, as shown in Figure 1 the flow adjusting plate 61 is a two-part folding plate comprising an inclined plate and a vertical plate, the positioning shaft 62 is installed on both sides of the inclined plate, the first inner plate is installed on the inclined plate, the second inner plate is installed on the vertical plate, the edge of the first inner plate is slightly longer than the surface of the second inner plate in vertical projection, so as to avoid the impact of the material on the bending part during use of the flow adjusting plate 61, thereby improving the strength and service life of the structure, and the guide groove has two parallel distribution on the back of the flow adjusting plate 61, and correspondingly, the supporting wheel 10 and the force bearing arm 11 installed on both sides of the mounting seat 1 also have two respectively for the movement direction of the flow adjusting plate 61. The guide pressing plate 7 is distributed at both ends of the positioning shaft 62 for preventing the edge of the flow adjusting plate 61 from being raised, improving the control accuracy and the reliability of the movement.

[0038] Further, in some embodiments of the embodiment, as shown in Figures 2 to 8 the guide groove is an arc-shaped groove, one end of the flow adjusting plate 61 makes nonlinear sliding along the guide groove, and the supporting wheel 10 provides support to the back of the flow adjusting plate 61, so that the end of the flow adjusting plate 61 makes arc motion along the roller surface of the pressure roller.

[0039] In the embodiment, as shown in Figure 3 the guide groove is an arc-shaped groove, so as to control the lower surface of the vertical plate of the flow adjusting plate 61 to move along the surface of the roller shaft 3, thereby reducing the distance between the end of the flow guide plate and the roller gap, reducing the back material, reducing the wear of the equipment caused by the material splashing, etc.

[0040] Further, in some embodiments of the embodiment, as shown in Figures 2 to 8 the driving assembly 5 comprises: a frame 51, a plurality of support frames 52, a plurality of driving members 53, and a telescopic rod 54. The frame 51 is installed on the mounting seat 1; the plurality of support frames 52 are installed on the frame 51; the plurality of driving members 53 are correspondingly installed on the support frames 52; one end of the telescopic rod 54 is fixed on the driving member 53, and the other end is hingedly connected with a side of the flow adjusting plate 61 away from the first channel.

[0041] In the embodiment, as shown in Figure 2As shown, the frame 51 is provided to support the installation of the support frame 52, thereby facilitating the relative arrangement of two driving members 53 on both sides of the mounting seat 1. Specifically, the driving member 53 includes a servo motor, a speed reducer, a shaft coupling and a series of transmission components, thereby controlling and driving the telescopic rod 54. The output end of the telescopic rod 54 is arranged to push the flow regulating plate 61. Specifically, the output end of the telescopic rod 54 is provided with a rotating seat, which is rotatably arranged on the back of the flow regulating plate 61 through a rotating shaft with a positioning pin hole.

[0042] Further, in some embodiments of the present embodiment, as shown in Figures 2 to 8 The side baffle 4 is installed on both sides of the mounting seat 1 and corresponds to the two ends of the roller shaft 3. The expansion plate is installed at one end of the first channel near the roller shaft 3 and abuts against the inner wall of the side baffle 4. Two adjusting holes are formed in the mounting seat 1, and the adjusting nuts are threadedly connected with the adjusting holes. One end of the adjusting nut near the first channel abuts against the deviation correcting plate 8, thereby adjusting the rotation angle of the deviation correcting plate 8.

[0043] In the present embodiment, as shown in Figure 3 The expansion plate is arranged at the two ends of the roller shaft 3 and is arranged in parallel with the arc surface of the roller shaft 3, thereby sealing the two sides of the roller gap of the roller press and preventing the material from falling off. The side baffle 4 is arranged outside the expansion plate to further improve the connection strength between the mounting seat 1 and the expansion plate. The two side baffles 4 are fixed to the mounting seat 1 by buckles and latches.

[0044] Further, in some embodiments of the present embodiment, as shown in Figures 5 to 8 The driving assembly 5 further includes a bearing 63 and a bearing sleeve 64. The bearing 63 is sleeved on the positioning shaft 62, and the bearing sleeve 64 is installed between the frame 51 and the bearing 63.

[0045] In the present embodiment, as shown in Figures 5 to 8 The bearing 63 is installed in the bearing sleeve 64 by a circlip, thereby improving the movement stability of the flow regulating plate 61 and reducing the possibility of the flow regulating plate 61 being stuck during driving.

[0046] Further, in some embodiments of the present embodiment, as shown in Figure 2 The side away from the rotating shaft of the deviation correcting plate 8 is a V-shaped edge, which is driven by the adjusting nut to rotate around the rotating shaft and guide the deviation of the material.

[0047] In the present embodiment, as shown in Figure 2 The lower end surface of the deviation correcting plate 8 is a symmetrically arranged V-shaped edge, and the included angle between the two inclined edges and the center axis is the same as the inclination angle of the inclined plate arranged on the flow regulating plate 61 on both sides, thereby preventing the deviation correcting plate 8 from being stuck with the flow regulating plate 61 when the flow regulating plate 61 is closed.

[0048] Furthermore, in some implementations of this embodiment, Figure 2 As shown, two flow regulating plates 61 slide along the guide grooves on both sides respectively, so as to adjust the flow cross-section size of the material in the first channel.

[0049] In this embodiment, if Figure 2 As shown, the two flow regulating plates 61 move in a direction perpendicular to the roller gap, thereby reducing the gap between the two flow regulating plates 61, thereby changing the material flow cross-sectional area at the outlet of the first channel, and cooperating with the correcting plate 8, further reducing equipment abnormalities caused by material accumulation.

[0050] To sum up, when in use, the servo motor can be started so that the output end of the servo motor drives the telescopic rod 54 to move the flow regulating plate 61, and the flow regulating plate 61 moves obliquely back and forth in the direction limited by the supporting wheel 10 and the guide pressure plate 7. Since the contact surface of the guide pressure plate 7 and the bearing sleeve 64 on the flow regulating plate 61 is an undulating curved surface, according to the lever principle, when the flow regulating plate 61 reciprocates, its bottom edge will make arc-shaped equidistant motion along the roller surface, ensuring the closure of the material cavity between the rollers and the density of the incoming material, thereby ensuring the stability of the extruded material bed. The new structural form effectively prevents the overflow of materials, reduces the wear of the roller surface due to the sliding erosion of materials, improves the one-time extrusion effect of the roller press, reduces the circulating load of the roller press system, thereby reducing the reactive loss of the elevator and the roller press, and achieves the control of the flow regulating plate 61 walking along the arc of the roller surface, increases the sealing of the material, and enhances the use effect of the feeding device.

[0051] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. Double arc feeding device, characterized in that, include: A mounting base (1) is used for mounting on a roller press; A feeding pipe (2) is arranged inside the mounting seat (1), the feeding pipe (2) having a first channel, both ends of the first channel being aligned with both ends of the roller shaft (3), and the first channel being used to guide the material into the roller press; an adjusting assembly (6), mounted in the mounting seat (1), and configured to control the flow in the first channel; A driving assembly (5) is in transmission connection with the adjusting assembly (6) and is used to drive the adjusting assembly (6); Two deflection correcting plates (8) are provided, each having a rotation shaft, the rotation shaft being rotatably mounted at the mouth of the first channel, the deflection correcting plates (8) rotating toward the interior of the first channel along the axis of the roller shaft (3), thereby reducing the material flow at the corresponding installation position.

2. The double arc feeding device according to claim 1, characterized in that: The regulating component (6) comprises: A flow regulating plate (61) is slidably mounted in the first channel, and a guide groove is provided on a side of the flow regulating plate (61) away from the first channel; Positioning shafts (62) are installed on both sides of the flow regulating plate (61); A guide pressure plate (7) is mounted on the mounting seat (1), and the guide pressure plate (7) is provided with a guide groove, and the positioning shaft (62) is slidably arranged in the guide groove; A supporting wheel (10) is provided on the mounting seat (1) with a load-bearing support arm (11), the supporting wheel (10) is rotatably arranged on the load-bearing support arm (11), and the supporting wheel (10) is clamped and arranged in the guide groove.

3. The double arc feeding device according to claim 2, characterized in that: The guide groove is an arc-shaped groove, and one end of the flow regulating plate (61) performs nonlinear sliding along the guide groove, cooperating with the supporting wheel (10) to provide support for the back of the flow regulating plate (61), so that the end of the flow regulating plate (61) performs arc motion along the roller surface of the pressure roller.

4. The double arc feeding device according to claim 3, characterized in that: The driving assembly (5) comprises: A frame (51) mounted on the mounting base (1); A plurality of support frames (52) mounted on the frame (51); A plurality of driving members (53) are correspondingly mounted on the support frame (52); A telescopic rod (54) has one end fixed to the driving member (53) and the other end hinged to a side of the flow regulating plate (61) away from the first channel.

5. The double arc feeding device according to claim 4, characterized in that: Also includes: Side baffles (4) are mounted on both sides of the mounting seat (1) and are respectively distributed at both ends of the roller shaft (3); An expansion plate is installed at one end of the first channel close to the roller shaft (3) and abuts against the inner wall of the side baffle (4); Two adjusting nuts, two adjusting holes are provided on the mounting seat (1), the adjusting nuts are threadedly matched with the adjusting holes, and one end of the adjusting nuts close to the first channel abuts against the correcting plate (8), thereby adjusting the rotation angle of the correcting plate (8).

6. The double arc feeding device according to claim 5, characterized in that: The drive assembly (5) further comprises: A bearing (63) is sleeved on the positioning shaft (62); A bearing sleeve (64) is installed between the frame (51) and the bearing (63).

7. The double arc feeding device according to claim 6, characterized in that: The side of the deflection correcting plate (8) away from the rotating shaft is a V-shaped edge, and the deflection correcting plate (8) is driven to rotate around the rotating shaft by the adjusting nut to guide the material to deflect.

8. The double arc feeding device according to claim 7, characterized in that: The two flow regulating plates (61) slide along the guide grooves on both sides respectively, and are used to adjust the flow cross-section size of the material in the first channel.

Citation Information

Patent Citations

  • Double-arc-shaped pressurizing feeding device for roller press

    CN221156878U