Middle wind wheel blanking detection device

Abstract

The utility model belongs to the field of middle wind wheel processing, and provides a middle wind wheel blanking detection device which comprises a machine table, a conveying table, a material seat, a detection seat and a blanking table are sequentially arranged on the machine table from front to back, detection elements are arranged on the machine table and located on the left side and the right side of the detection seat, a transfer mechanism is further arranged on the machine table, and the transfer mechanism is arranged on the machine table. The transferring mechanism comprises a vertical plate, a fixing seat is arranged on the front face of the vertical plate, an arc-shaped groove is formed in the fixing seat, a pair of transverse rails are arranged on the vertical plate and located at the upper position and the lower position of the fixing seat respectively, sliding seats are arranged on the transverse rails, a pair of vertical rails are arranged on the two sliding seats, and a frame body is arranged on the two vertical rails jointly. In the actual production process, blanking of the formed middle wind wheel can be completed through the device, the middle wind wheel can be detected in the blanking process, and the middle wind wheel which does not meet the standard requirement is removed after detection is completed, so that the production quality of the whole middle wind wheel is improved.

Description

Technical Field

[0001] The utility model belongs to the field of impeller processing, and in particular relates to a material blanking detection device for an impeller. Background Art

[0002] In electrical engineering and energy science, a wind wheel refers to a component of a wind turbine that converts wind energy into mechanical energy. The crossflow blades in an air conditioner are composed of multiple wind wheels, and the wind wheel is commonly known as a medium-speed wind wheel. The medium-speed wind wheel is generally formed in one step by injection molding. After molding, it is unloaded onto a conveyor table. After being transported by the conveyor table, it is sent one by one to the inspection seat for inspection through a transfer mechanism. After the inspection is completed, it is unloaded using the transfer mechanism.

[0003] Existing transfer mechanisms generally consist of a motor-slidable translation seat on a frame, a driving pulley mounted at one longitudinal end of the frame, a driven pulley mounted at the other longitudinal end of the frame, and a belt mounted on the driving and driven pulleys. The translation seat and the belt are fixed. Therefore, when the motor drives the driving pulley to rotate, the rotating driving pulley, in conjunction with the driven pulley, drives the belt to rotate, thereby driving the translation seat to translate on the frame. Although this method can effectively grasp and transfer objects, it takes up a lot of space and is not suitable for narrow spaces. In addition, after the existing detection device detects the stroke wheel, it cannot classify according to the detection results. Utility Model Content

[0004] In view of the above problems, the purpose of the present invention is to provide a mid-stroke wheel blanking detection device, which aims to solve the problem that the existing detection device cannot classify the mid-stroke wheel according to the detection results after detecting the mid-stroke wheel, and the transfer mechanism cannot adapt to narrow space occasions.

[0005] The utility model adopts the following technical solutions:

[0006] The wind wheel unloading detection device includes a machine platform, which is provided with a conveying platform, a material seat, a detection seat, and an unloading platform from front to back. The machine platform is provided with detection elements on the left and right sides of the detection seat. The machine platform is also provided with a transfer mechanism, and the transfer mechanism includes a vertical plate, a fixed seat is provided on the front of the vertical plate, and an arc-shaped groove is opened on the fixed seat. An upper and lower pair of horizontal rails are respectively provided on the upper and lower positions of the fixed seat on the vertical plate, a slide is provided on the horizontal rails, a pair of vertical rails are provided on the two slides, and a frame is provided on the two vertical rails. A pair of grippers are provided under the frame, and a rotating plate is rotatably provided on the fixed seat, and a short slot is opened on the rotating plate. A roller is rotatably provided on the back of the frame, and the roller passes through the short slot and is located in the arc slot. A driving motor for driving the rotating plate to rotate is provided on the back of the vertical plate.

[0007] Furthermore, a support frame is provided on the machine, the material seat is provided on the support frame, a matching avoidance opening is opened at the tail of the front conveying platform of the material seat, and a pair of front and rear clamping blocks are provided on the top surface of the detection seat, wherein the front clamping block is fixedly installed and the rear clamping block is slidably installed, and a sliding cylinder is provided on the detection seat, and the driving shaft of the sliding cylinder is connected to the tail of the rear clamping block through a connecting plate.

[0008] Furthermore, the unloading table includes a support table, a slide is provided on the support table, an adjacent unloading rack and a unloading box are provided on the slide, and the unloading box is a hollow structure. The machine is provided with a receiving box facing the unloading rack, a slot is provided on the top surface of the machine, and a waste box is placed in the machine opposite the slot. The unloading box is located directly above the slot, and a movable cylinder for driving the slide to slide is provided on the support table.

[0009] Furthermore, the vertical plate has a rectangular opening facing the right detection element.

[0010] The beneficial effect of the utility model is that in the actual production process, the formed middle-strength wheel can be cut using this device, and it can be tested during the cutting process. After the test is completed, the middle-strength wheel that does not meet the standard requirements will be eliminated, thereby improving the production quality of the entire middle-strength wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is an overall diagram of a wind wheel blanking detection device provided by the utility model.

[0012] Figure 2 This is a schematic diagram of the transfer mechanism structure provided by the utility model.

[0013] Figure 3 This is a front view of the transfer mechanism provided by the utility model. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not intended to limit the utility model.

[0015] In order to illustrate the technical solution of the present invention, specific embodiments are provided below.

[0016] For the sake of convenience, only the parts related to the embodiments of the present invention are shown.

[0017] Combine Figure 1-3As shown, the wind wheel unloading detection device includes a machine 1, and the machine 1 is provided with a conveying platform 2, a material seat 3, a detection seat 4, and an unloading platform from front to back. The machine 1 is provided with detection elements 6 on the left and right sides of the detection seat 4, and the machine 1 is also provided with a transfer mechanism, which includes a vertical plate 7, a fixed seat 8 is provided on the front of the vertical plate 7, and an arc groove 9 is opened on the fixed seat 8. The vertical plate 7 is provided with an upper and lower pair of horizontal rails 10 at the upper and lower positions of the fixed seat 8, respectively, a slide 11 is provided on the horizontal rail 10, and a pair of vertical rails 12 are provided on the two slides 11. The two vertical rails 12 are jointly provided with a frame 13, and a pair of grippers are provided under the frame 13, wherein the front gripper is marked as 141 and the rear gripper is marked as 142. A rotating plate 15 is rotatably provided on the fixed seat 8, and a short slot 16 is opened on the rotating plate 15. A roller 17 is rotatably provided on the back of the frame 13. The roller 17 passes through the short slot 16 and is located in the arc groove 9. A driving motor 18 is provided on the back of the vertical plate 7 for driving the rotating plate to rotate.

[0018] In electricity and energy, a rotor refers to the component of a wind turbine that converts wind energy into mechanical energy. The crossflow blades in air conditioners are composed of multiple rotors, commonly known as mid-rotor rotors. Mid-rotor rotors are typically produced in a single injection molding process. In actual production, this device can be used to cut the molded mid-rotor rotors. During the cutting process, the rotors can be inspected and those that do not meet standard requirements can be removed, thereby improving the overall quality of mid-rotor rotor production.

[0019] In this structure, the distance between the two grippers matches the distance between the material base, the inspection base, and the unloading platform. After the impellers are formed and cooled, they are unloaded one by one onto the conveyor platform in an orderly manner. The impellers are transported toward the material base by the conveyor platform. Once the impeller at the rear of the conveyor platform is transported onto the material base, the conveyor platform stops. The front and rear grippers then move downward, with the front gripper clamping the current impeller on the material base and the rear gripper clamping the previous impeller on the inspection base, which has already completed testing.

[0020] When the previous wind wheel has completed the inspection, the two grippers move one station backward under the action of the transfer mechanism, and the current wind wheel is transferred to the inspection seat, and the previous wind wheel is transferred to the unloading table. Both grippers release the wind wheel, and the current wind wheel is placed on the inspection seat waiting for inspection. The previous wind wheel falls on the unloading table to complete unloading. Finally, the conveyor starts working and sends the next wind wheel to the material seat. The front and rear grippers reset, and the front gripper clamps the next wind wheel and the rear gripper clamps the current wind wheel.

[0021] In the device, the vertical plate 7 is provided with a rectangular opening 19 opposite the right detection element. The detection seat is provided with two detection elements on the left and right sides, which are visual detection elements and can be industrial cameras. When the current wind wheel is transferred to the detection seat, the two industrial cameras simultaneously shoot the side of the wind wheel and upload the pictures to the mainboard for image analysis and detection. After detection, the product is discharged. The rectangular opening mainly avoids the right industrial camera.

[0022] In the above process, the front and rear grippers respectively clamp the wind wheels on the material seat and the detection seat. Figure 2-3 As shown in the figure, at this time the roller is located at the front end of the arc-shaped groove. Then the driving motor drives the rotating plate to rotate and in turn drives the roller to slide in the arc-shaped groove. When the roller slides to the last end of the arc-shaped groove, the wind wheel clamped by the front gripper is located on the detection seat and the wind wheel clamped by the rear gripper is located on the discharge table. When the roller slides along the length direction of the arc-shaped groove, in order to enable the frame to move smoothly, the roller slides in the short groove.

[0023] In the structure, the vertical plate serves as the mounting carrier of the transfer mechanism, the front surface of the vertical plate is provided with a fixing seat, the back surface is provided with the driving motor, and the upper and lower sides of the fixing seat are respectively provided with horizontal rails, the horizontal rails are provided with sliding seats, and a pair of vertical rails are further arranged between the two sliding seats. When the roller slides backward in the arc-shaped groove, the sliding seat drives the frame to move backward along the horizontal rail, and the frame moves vertically through the vertical rail until the transfer of the wind wheel is completed.

[0024] As a preferred structure, the machine table 1 is provided with a support frame 20, the support frame 20 is provided with the material seat 3, the tail of the front conveying table of the material seat 3 is provided with a matching avoiding opening 21, the top surface of the detection seat 4 is provided with a pair of front and rear clamping blocks 22, wherein the front clamping block is fixedly installed and the rear clamping block is slidingly installed, the detection seat 4 is provided with a sliding cylinder 23, and the driving shaft of the sliding cylinder 23 is connected with the tail of the rear clamping block through a connecting plate 24.

[0025] In the structure, the material seat is arranged adjacent to the conveying table, and the tail of the conveying table is located in the avoiding opening, so that all the wind wheels can be smoothly sent to the material seat. When the wind wheel on the material seat is transferred to the detection table by the front gripper, the wind wheel is located between the front and rear clamping blocks, the sliding cylinder drives the rear clamping block to move a small distance towards the wind wheel until the front and rear clamping blocks clamp the wind wheel, and then the front gripper releases the wind wheel. At this time, the industrial cameras on the two sides of the wind wheel can immediately shoot the side of the wind wheel and upload the pictures to the mainboard for image analysis and detection.

[0026] The unloading platform comprises a support platform 51, a sliding base 52 is arranged on the support platform 51, an unloading rack 53 and a blanking box 54 are arranged on the sliding base 52 in an adjacent manner, the blanking box is a hollow structure, a receiving box 55 is arranged on the machine table 1 and faces the unloading rack 53, a notch 25 is formed in the top surface of the machine table 1, a waste box (hidden in the figure) is arranged in the machine table 1 and faces the notch 25, the blanking box 54 is located directly above the notch, and a moving cylinder 27 for driving the sliding base to slide is arranged on the support platform.

[0027] When the wind wheel on the detection seat is detected, the front and rear grippers are reset, at this time, the front gripper clamps the wind wheel on the material seat, and the rear gripper clamps the current wind wheel which has been detected, then the two grippers move one station backward at the same time, at this time, the current wind wheel is located at the unloading platform.

[0028] After the current wind wheel is detected, if the detection result is qualified, at this time, the sliding base is located at the original position and does not move, at this time, the unloading rack is located directly below the rear gripper, when the rear gripper is released, the current wind wheel falls on the unloading rack and then falls into the receiving box. If the detection result is unqualified, the moving cylinder drives the sliding base to move one station to the left, at this time, the blanking box is located directly below the rear gripper and directly above the notch. When the rear gripper is released, the current wind wheel falls into the blanking box and finally falls into the waste box through the notch.

[0029] The above only describes preferred embodiments of the utility model and is not used to limit the utility model, any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A device for detecting material discharge of a middle wind wheel, characterized in that: The wind wheel unloading detection device includes a machine platform, which is provided with a conveying platform, a material seat, a detection seat, and an unloading platform from front to back. The machine platform is provided with detection elements on the left and right sides of the detection seat. The machine platform is also provided with a transfer mechanism, and the transfer mechanism includes a vertical plate, a fixed seat is provided on the front of the vertical plate, and an arc-shaped groove is opened on the fixed seat. An upper and lower pair of horizontal rails are respectively provided on the upper and lower positions of the fixed seat on the vertical plate, a slide is provided on the horizontal rails, a pair of vertical rails are provided on the two slides, and a frame is provided on the two vertical rails. A pair of grippers are provided under the frame, and a rotating plate is rotatably provided on the fixed seat, and a short slot is opened on the rotating plate. A roller is rotatably provided on the back of the frame, and the roller passes through the short slot and is located in the arc slot. A driving motor for driving the rotating plate to rotate is provided on the back of the vertical plate.

2. The device for detecting material discharge of a middle-impedance wheel according to claim 1, characterized in that: A support frame is provided on the machine platform, and the material seat is provided on the support frame. A matching avoidance opening is opened at the tail of the front conveying platform of the material seat. A pair of front and rear clamping blocks are provided on the top surface of the detection seat, wherein the front clamping block is fixedly installed and the rear clamping block is slidably installed. A sliding cylinder is provided on the detection seat, and the driving shaft of the sliding cylinder is connected to the tail of the rear clamping block through a connecting plate.

3. The device for detecting material removal from a middle impeller according to claim 2, characterized in that: The unloading table includes a support table, a slide is provided on the support table, an adjacent unloading rack and a unloading box are provided on the slide, and the unloading box is a hollow structure. The machine is provided with a receiving box facing the unloading rack, a slot is provided on the top surface of the machine, a waste box is placed opposite the slot in the machine, and the unloading box is located directly above the slot. A movable cylinder for driving the slide to slide is provided on the support table.

4. The device for detecting the blanking of a middle-impedance wheel according to claim 3, characterized in that: The vertical plate is provided with a rectangular opening facing the right detection element.

Images