Cleaning device used after butyl sealant test
By designing a combination of scrapers, detergent storage bottles and cleaning rollers, the problem of difficult to quickly and completely clean butyl sealant after testing, especially the difficulty in cleaning right-angled edges, was solved, achieving fast and efficient cleaning effects and stable movement of the device.
Patent Information
- Application Number
- CN202422739266.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Butyl sealant is difficult to clean quickly and completely after testing, especially at right-angle edges, and the stability of the cleaning device is difficult to ensure.
A cleaning device including a scraper, a cleaning agent storage bottle, a cleaning roller, a base plate and a mounting seat is designed. The scraper scrapes off the sealant, the cleaning agent is sprayed and the cleaning roller rotates and scrubs, combined with the stable movement of the roller, to achieve fast and efficient cleaning.
The butyl sealant can be cleaned quickly and completely, especially the right-angle edges can be cleaned efficiently, and the stability and movement stability of the cleaning device can be guaranteed.
Smart Images

Figure CN223417826U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to sealants, and particularly relates to a cleaning device for butyl sealant after testing. Background Art
[0002] Butyl sealant is a single-component, environmentally friendly, non-curing, self-adhesive sealant made from butyl rubber through a special process. Designed specifically for the blade manufacturing industry, it is widely used in the automotive, construction, and industrial sectors. Hot-melt butyl sealant, on the other hand, is a single-component, solvent-free, non-fogging, non-vulcanizing, and permanently plastic first-line sealant for insulating glass. After butyl sealant production is completed, it is typically tested to assess its sealing properties and other performance characteristics. However, post-test cleanup presents the following drawbacks:
[0003] First, butyl sealant must be tested for sealing before leaving the factory. It is applied to the gaps in the equipment that needs to be sealed. However, if it is not cleaned after the test, the batch of test equipment will be completely wasted. Therefore, the butyl sealant needs to be cleaned before the next batch of tests can be carried out. However, since butyl sealant will fill gaps, such as the connection between the window frame and the glass, forming right-angled edges, it is extremely cumbersome to clean and difficult to remove quickly. Secondly, conventional butyl sealant cleaning is mostly done with a scraper, but the scraper cannot completely remove it. There will always be some residual glue, which cannot be cleaned quickly and completely.
[0004] When cleaning butyl sealant at right-angled edges, the stability of the cleaning device is particularly important. It needs to move along the path of the butyl sealant and must not slip, otherwise it may easily scratch workers or damage tools. Utility Model Content
[0005] The purpose of the utility model is to provide a cleaning device for butyl sealant after testing. By arranging a first scraper, a second scraper, a side plate, a cleaning agent storage bottle, a cleaning roller, a bottom plate, a mounting seat, a roller, and a screw, the utility model solves the problems of difficulty in quickly and completely cleaning butyl sealant at right-angled edges and difficulty in ensuring the movement stability of the butyl sealant cleaning device.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a cleaning device for butyl sealant after testing, comprising a side plate, a first cutter, a second cutter, a detergent storage bottle, a cleaning roller, a bottom plate and a mounting seat. A base block is fixed to one side of the side plate, and an inclined block is fixed to the side surface of the side plate at one end of the base block. The first cutter is movably provided on the upper inclined surface of the inclined block, and the second cutter is fixed to the side surface of the inclined block away from the side plate.
[0008] The base plate is fixed to one end of the inclined block one, and a cleaning agent storage bottle is inserted obliquely in the base plate; a cleaning roller is rotatably connected to the side plate on the side of the base plate away from the base block;
[0009] A mounting seat is arranged below the base block, and symmetrical rollers are rotatably connected to the two side surfaces of the mounting seat;
[0010] A bottom plate is arranged below the mounting seat, a screw rod is threadedly connected to the center of the bottom plate in a penetrating manner, and the top of the screw rod is rotatably connected to the bottom surface of the mounting seat.
[0011] Further, a motor is fixed to one side of the side plate away from the base block, and the output shaft of the motor penetrates the side plate and is fixedly connected to the end of the cleaning roller.
[0012] Further, the nozzle of the cleaning agent storage bottle is inclined downward and towards the straight line on which the bottom of the second cutter is located, one side of the base plate close to the side plate is fixedly connected to the side plate, the upper end surfaces of the base plate and the base block are flush with the upper surface of the side plate, and the bottom surface of the base block and the bottom surface of the inclined block are flush with the lower surface of the side plate.
[0013] Further, an adjusting block is fixed to the upper inclined surface of the inclined block, an adjusting groove is formed in the center of the first cutter, the first cutter is sleeved outside the adjusting block through the adjusting groove, and an adjusting member is fixed to the upper surface of the first cutter outside the lower end of the adjusting groove.
[0014] Further, an adjusting bolt is threadedly connected in the adjusting block, the tail of the adjusting bolt penetrates the adjusting member, and nuts one and two are respectively screwed on the adjusting bolts on the upper and lower sides of the adjusting member.
[0015] Further, a screw hole is formed in one side of the inclined block away from the side plate, and an embedded screw is screwed into the screw hole in the second cutter to be fixed to the inclined block, and the blade parts of the first cutter and the second cutter are located at one end away from the base block.
[0016] Further, the cross-sectional area of the mounting seat is smaller than that of the bottom plate, a connecting rod in a side U-shaped distribution is fixed between one side of the side plate away from the base block and the side surface of the bottom plate below the side plate, a support arm is fixed to one side of the mounting seat close to the connecting rod, a sleeve ring is fixed to one end of the support arm away from the mounting seat, and the sleeve ring is sleeved on the vertical part of the connecting rod.
[0017] The utility model has the following beneficial effects:
[0018] The utility model discloses a knife one, knife two, side plate, cleaning agent storage bottle, cleaning roller are set up, solved the problem that butyl sealant is difficult to clean completely fast at right angle edge, first, the blade of knife one and knife two is aligned butyl sealant's sealed place, and the base block of side plate side is placed on the corresponding equipment (such as base block is placed on the window frame, when knife one contacts butyl sealant on the window frame, and knife two contacts butyl sealant on the glass), then moves side plate, base block drives knife one and knife two to scrape butyl sealant, at the same time, in the process of advancing, cleaning agent storage bottle sprays cleaning agent along the path of scraping, finally, again by the rotating cleaning roller, realize the fast scrubbing operation, realize the overall efficient and fast removal butyl sealant.
[0019] The utility model discloses a side plate, bottom plate, mounting seat, gyro wheel, screw rod are set up, solved the problem that butyl sealant cleaning device's movement stability is difficult to guarantee, after determining the cleaning position, the screw rod in the rotation bottom plate makes mounting seat rise, until the gyro wheel of mounting seat both sides contacts corresponding equipment bottom, thereby make base block and gyro wheel respectively close tightly equipment's upper and lower part, guarantee the stability when moving cleaning subsequently. ACCURACY OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduces.
[0021] Figure 1 It is a kind of butyl sealant testing after cleaning device's perspective view;
[0022] Figure 2 It is the connection diagram of side plate and bottom plate;
[0023] Figure 3 It is the structure diagram of mounting seat;
[0024] Figure 4 It is the side plate, knife two, cleaning agent storage bottle and cleaning roller's bottom view;
[0025] Figure 5 It is the structure diagram of side plate and cleaning roller;
[0026] Figure 6 It is the installation diagram of knife one and knife two;
[0027] Figure 7 It is Figure 6 The structure enlarged view of A in
[0028] REFERENCE NUMERALS:
[0029] 1, side plate; 101, base block; 102, base plate; 103, inclined block; 1031, screw hole; 104, adjusting block; 105, adjusting bolt; 1051, nut one; 1052, nut two; 2, cutter one; 201, adjusting groove; 202, adjusting piece; 3, cutter two; 301, embedded bolt; 4, cleaning agent storage bottle; 5, cleaning roller; 501, motor; 6, connecting rod; 7, bottom plate; 701, screw rod; 8, mounting seat; 801, roller; 802, supporting arm; 8021, collar. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0031] Please refer to Figure 1-7 The utility model discloses a kind of cleaning devices after butyl sealant test, including side plate 1, cutter one 2, cutter two 3, cleaning agent storage bottle 4, cleaning roller 5, bottom plate 7 and mounting seat 8, one side of side plate 1 is fixed with base block 101, and inclined block 103 is fixed on the side surface of side plate 1 at one end of base block 101, cutter one 2 is movably arranged on the upper inclined surface of inclined block 103, cutter two 3 is fixed on the side surface of inclined block 103 away from side plate 1;
[0032] Side plate 1 is installed as mounting carrier, its side surface installs base block 101 and inclined block 103, cutter one 2 is installed on the upper inclined surface of inclined block 103, cutter two 3 is installed on the side surface of inclined block 103, cutter one 2 and cutter two 3 are distributed at right angles, for the quick scraping cleaning of butyl sealant at right angle, butyl sealant filled between the gap of corresponding two right angle surfaces of cutter one 2 and cutter two 3;
[0033] Base block 101 is fixed with base plate 102 at one end away from inclined block 103, and cleaning agent storage bottle 4 is inserted into base plate 102 obliquely;Cleaning roller 5 is rotatably connected to side plate 1 on the side of base plate 102 away from base block 101;
[0034] By inserting cleaning agent storage bottle 4 into base plate 102, as side plate 1 and base block 101 move, cleaning agent storage bottle 4 will spray cleaning agent on the path of butyl sealant scraped by cutter one 2 and cutter two 3, and then be rotated by rotating cleaning roller 5, to ensure quick glue removal operation;
[0035] Mounting seat 8 is provided below base block 101, and symmetrical rollers 801 are rotatably connected to the two side surfaces of mounting seat 8;
[0036] Bottom plate 7 is provided below mounting seat 8, screw rod 701 is threadedly connected to the center of bottom plate 7 in a penetrating manner, and the top of screw rod 701 is rotatably connected to the bottom surface of mounting seat 8;
[0037] The roller 801 is installed using the mounting seat 8. When in use, the screw 701 in the bottom plate 7 is rotated to move the mounting seat 8 upward until the roller 801 contacts the bottom of the equipment that needs to be debonded, and cooperates with the base block 101 to press the upper end surface of the equipment to ensure subsequent stable movement.
[0038] A motor 501 is fixed to the side of the side plate 1 away from the base block 101, and the output shaft of the motor 501 passes through the side plate 1 and is fixedly connected to the end of the cleaning roller 5;
[0039] The motor 501 can drive the cleaning roller 5 to rotate, and the cleaning roller 5 contacts the surface of the equipment that needs to be debonded, and the high-speed rotation is combined with the spraying of the cleaning agent to achieve a comprehensive debonding process.
[0040] The mouth of the cleaning agent storage bottle 4 is tilted downward and toward the straight line where the bottom of the cutter 2 3 is located. The side of the base plate 102 close to the side plate 1 is fixedly connected to the side plate 1. The upper end surfaces of the base plate 102 and the base block 101 are flush with the upper surface of the side plate 1. The bottom surface of the base block 101 and the bottom surface of the inclined block 103 are flush with the lower surface of the side plate 1.
[0041] The cleaning agent storage bottle 4 is tilted toward the sealing portion of the butyl sealant so as to accurately spray the cleaning agent.
[0042] An adjustment block 104 is fixed on the upper inclined surface of the inclined block 103. An adjustment slot 201 is opened at the center of the cutter 2, and the cutter 2 is sleeved on the outside of the adjustment block 104 through the adjustment slot 201. An adjustment member 202 is fixed on the upper surface of the cutter 2 outside the lower end of the adjustment slot 201.
[0043] The adjusting block 104 is internally threaded with an adjusting bolt 105, the tail of which passes through the adjusting member 202, and a nut 1051 and a nut 2 1052 are screwed onto the adjusting bolt 105 on the upper and lower sides of the adjusting member 202 respectively;
[0044] When installing the cutter 2, it is placed outside the adjusting block 104 through the adjusting slot 201 and close to the upper inclined surface of the inclined block 103. Then, the adjusting bolt 105 is screwed into the adjusting block 104, and then the nut 1051 is screwed in. Then, the bottom of the adjusting bolt 105 below the nut 1051 is inserted into the adjusting piece 202. The adjusting bolt 105 is rotated to abut against the adjusting piece 202 and move downward, thereby moving the cutter 2 downward and changing the position of the blade of the cutter 2 so that it is as close as possible to the lower bottom edge of the inclined surface of the inclined block 103, so that it can more fully scrape off the butyl sealant. Then, the nut 2 1052 is tightened onto the adjusting bolt 105, and the adjusting piece 202 is locked to determine the position of the cutter 2.
[0045] The oblique block 103 is provided with a screw hole 1031 on the side far from the side plate 1, and the cutter 3 is fixed with the oblique block 103 by screwing the through embedded bolt 301 into the screw hole 1031. The blade of the cutter 1 and the cutter 2 are located at the end far from the base block 101.
[0046] When installing the cutter 3, the cutter 3 is tightly fixed with the oblique block 103 far from the side plate, the embedded bolt 301 is screwed into the screw hole 1031 from the outside of the cutter 3, and the cutter 3 is fixed with the oblique block 103.
[0047] The cross-sectional area of the mounting seat 8 is smaller than that of the bottom plate 7, the side plate 1 is fixed with the side U-shaped connecting rod 6 between the side far from the base block 101 and the side of the bottom plate 7, the side close to the connecting rod 6 of the mounting seat 8 is fixed with the supporting arm 802, and the end far from the mounting seat 8 of the supporting arm 802 is fixed with the sleeve ring 8021 which is sleeved on the vertical part of the connecting rod 6.
[0048] The side plate 1 is fixedly connected with the bottom plate 7 through the connecting rod 6, the mounting seat 8 is located on the bottom plate 7, the side close to the connecting rod 6 of the mounting seat 8 is fixed with the supporting arm 802, and the end far from the mounting seat 8 of the supporting arm 802 is fixed with the sleeve ring 8021 which is sleeved on the connecting rod 6. When the mounting seat 8 moves up and down, the sleeve ring 8021 keeps the mounting seat 8 stable.
[0049] The specific working principle of the utility model is: firstly, side plate 1 is used as an installation carrier, the side surface of which is provided with base block 101 and inclined block 103, cutter one 2 is installed on the upper inclined surface of inclined block 103, cutter one 2 is sleeved outside adjusting block 104 through adjusting groove 201, then adjusting bolt 105 is screwed into adjusting block 104, then nut one 1051 is screwed, then the bottom of adjusting bolt 105 below nut one 1051 is inserted into adjusting part 202, adjusting bolt 105 is rotated to abut against adjusting part 202 and moves downwards, so that cutter one 2 moves downwards, then nut two 1052 is screwed onto adjusting bolt 105, adjusting part 202 is locked, the position of cutter one 2 is determined, then cutter two 3 is tightly attached to the side of inclined block 103 far away from the plug-in plate, embedded bolt 301 is passed through cutter two 3 and is screwed into screw hole 1031, so that cutter two 3 is fixed with inclined block 103; the blade parts of cutter one 2 and cutter two 3 are aligned with the sealing part of butyl sealant, base block 101 on the side of side plate 1 is placed on the corresponding equipment (for example, base block 101 is placed on a window frame, at this time, cutter one 2 contacts butyl sealant on the window frame, and cutter two 3 contacts butyl sealant on the glass), then screw rod 701 in bottom plate 7 is rotated, so that mounting seat 8 moves upwards, until roller 801 contacts the bottom of the equipment that needs to be removed, base block 101 is pressed against the upper end surface of the equipment, so that stable movement is ensured; then side plate 1 and base block 101 are moved to drive cutter one 2 and cutter two 3 to scrape butyl sealant, at the same time, in the process of movement, cleaning agent storage bottle 4 is inserted through base plate 102, with the movement of side plate 1 and base block 101, cleaning agent storage bottle 4 sprays cleaning agent on the path of butyl sealant scraped by cutter one 2 and cutter two 3, then motor 501 drives cleaning roller 5 to rotate, cleaning roller 5 contacts the surface of the equipment that needs to be removed, high-speed rotation is combined with the spraying of cleaning agent, so that comprehensive removal of butyl sealant is realized.
[0050] The above is only the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement of the technical solutions recorded in the foregoing embodiments, all belong to the protection scope of the utility model.
Claims
1. A cleaning device after testing butyl sealant, comprising a side plate (1), a first cutter (2), a second cutter (3), a cleaning agent storage bottle (4), a cleaning roller (5), a bottom plate (7) and a mounting seat (8), characterized in that: A base block (101) is fixed on one side of the side panel (1), and an inclined block (103) is fixed on the side surface of the side panel (1) at one end of the base block (101), a cutter (2) is movably provided on the upper inclined surface of the inclined block (103), and a cutter (3) is fixed on the side surface of the inclined block (103) away from the side panel (1); A base plate (102) is fixed to one end of the base block (101) away from the oblique block (103), and a cleaning agent storage bottle (4) is obliquely inserted into the base plate (102); a cleaning roller (5) is rotatably connected to the side plate (1) of the base plate (102) away from the base block (101); A mounting seat (8) is provided below the base block (101), and both sides of the mounting seat (8) are rotatably connected to rollers (801) that are symmetrically distributed; A bottom plate (7) is provided below the mounting seat (8), a screw rod (701) is threadedly connected through the center of the bottom plate (7), and the top of the screw rod (701) is rotatably connected to the bottom surface of the mounting seat (8).
2. The cleaning device for butyl sealant after testing according to claim 1, characterized in that: A motor (501) is fixed to a side of the side plate (1) away from the base block (101), and an output shaft of the motor (501) passes through the side plate (1) and is fixedly connected to the end of the cleaning roller (5).
3. The cleaning device for butyl sealant after testing according to claim 1, characterized in that: The mouth of the cleaning agent storage bottle (4) is tilted downward and toward the straight line where the bottom of the second cutter (3) is located. The side of the base plate (102) close to the side plate (1) is fixedly connected to the side plate (1). The upper end surfaces of the base plate (102) and the base block (101) are flush with the upper surface of the side plate (1). The bottom surface of the base block (101) and the bottom surface of the inclined block (103) are flush with the lower surface of the side plate (1).
4. The cleaning device for butyl sealant after testing according to claim 1, characterized in that: An adjusting block (104) is fixed on the upper inclined surface of the inclined block (103), an adjusting slot (201) is provided at the center of the cutter (2), and the cutter (2) is sleeved on the outside of the adjusting block (104) through the adjusting slot (201), and an adjusting piece (202) is fixed on the upper surface of the cutter (2) outside the lower end of the adjusting slot (201).
5. The cleaning device for butyl sealant after testing according to claim 4, characterized in that: The adjusting block (104) is internally threadedly connected to an adjusting bolt (105), the tail of the adjusting bolt (105) passes through the adjusting member (202), and a nut (1051) and a nut (1052) are screwed onto the adjusting bolt (105) on the upper and lower sides of the adjusting member (202), respectively.
6. The cleaning device for butyl sealant after testing according to claim 1, characterized in that: A screw hole (1031) is provided on a side of the inclined block (103) away from the side plate (1), and an embedded bolt (301) is screwed into the screw hole (1031) through the cutter (3) to be fixed to the inclined block (103), and the blades of the cutter (2) and the cutter (3) are both located at an end away from the base block (101).
7. The cleaning device for butyl sealant after testing according to claim 1, characterized in that: The cross-sectional area of the mounting seat (8) is smaller than the cross-sectional area of the bottom plate (7); a connecting rod (6) having a side U-shaped distribution is fixed between a side of the side plate (1) away from the base block (101) and a side of the bottom plate (7) below the side plate (1); a support arm (802) is fixed on a side of the mounting seat (8) close to the connecting rod (6); and a collar (8021) is fixed on an end of the support arm (802) away from the mounting seat (8); the collar (8021) is sleeved on the vertical portion of the connecting rod (6).