Bending machine for machining special-shaped plates
By designing a bending machine for processing special-shaped plates and using a hydraulic system and a servo motor to drive the rubber friction plate, the problem that existing plate bending machines cannot process curved plates is solved, and stable positioning and continuous and precise bending of curved plates are achieved.
Patent Information
- Application Number
- CN202422925299.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing plate bending machines are unable to effectively process curved plates, resulting in poor processing quality.
A bending machine for processing special-shaped plates was designed, which includes a punch assembly, a plate auxiliary pressure assembly, a hydraulic assembly and a transmission assembly. The hydraulic system drives the lower pressure plate and the servo motor drives the rubber friction plate to achieve stable positioning and continuous bending of the curved plate.
It achieves stable positioning and continuous precise bending of curved plates, improving processing quality and practicality.
Smart Images

Figure CN223418063U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of bending machine, specifically is a kind of for special-shaped plate processing bending machine. BACKGROUND
[0002] Plate bending machine usually adopts all-steel welding structure, with enough strength and rigidity, mainly through the pressure effect makes metal plate plastic deformation.
[0003] The existing plate bending machine is mainly for straight line plate bending, and the die thereof is not suitable for the processing requirement of arc-shaped plate, so the arc-shaped plate cannot be processed, and the processing of arc-shaped plate needs the downward pressing punch facing the plate surface to bend, otherwise the processing quality will be low, and the pushing device of ordinary bending machine cannot realize this function. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of for special-shaped plate processing bending machine, with the advantages of stable positioning and continuous bending to the arc-shaped plate being processed, to solve the problem that the existing plate bending machine cannot process arc-shaped plate.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of for special-shaped plate processing bending machine, including cabinet and the control box being located in the cabinet one side, further including punch assembly, plate auxiliary pressure component, plate control component, hydraulic component and transmission component, wherein:
[0006] The cabinet is fixedly provided with rack, and the control panel is installed at one end of the rack, and the control box is electrically connected with the control panel;
[0007] The punch assembly includes a bottom plate, a lower die plate is symmetrically provided above the bottom plate, a plurality of punch plates are provided above the lower die plate, and the punch plates are installed at the bottom end of the lower pressing plate;
[0008] The plate auxiliary pressure component includes an auxiliary pressure wheel, the auxiliary pressure wheel is installed on an axle, the axle is rotatably connected with an auxiliary pressure frame at both ends, a spring is fixedly connected to the upper end of the auxiliary pressure frame, the spring is installed on a fixed block, and the fixed block is fixed between the punch plates.
[0009] As a preferred technical scheme of the utility model, the plate control component includes a support plate, a displacement plate is provided on the support plate, sawtooth rods are symmetrically provided on the bottom surface of both ends of the displacement plate, the sawtooth rods are rotatably embedded and matched with motor gears, the motor gears are installed on a servo motor, and a rubber friction plate is fixed on one end of the displacement plate by screws.
[0010] As a preferred technical scheme of the utility model, the hydraulic component includes an oil tank, the oil tank is connected with a reversing valve and an oil pump through an oil pipe respectively, and the oil pump and the reversing valve are connected through an oil pipe.
[0011] As an optimal technical solution of the present invention, the reversing valve connects the upper and lower parts of the oil cylinder through an oil pipe. Two oil cylinders are symmetrically provided. The oil cylinder is provided with a hydraulic shaft. The hydraulic shaft passes through the support plate. The oil cylinder is fixed to the bottom surface of the support plate.
[0012] As an optimal technical solution of the present invention, the transmission assembly includes a central shaft, both ends of the central shaft are rotatably embedded in the inner wall of the control box, two rotating racks are rotatably embedded on the central shaft, one end of the rotating rack is rotatably embedded in the transmission shaft, one end of the transmission shaft is rotatably embedded in a U-shaped rack, and the U-shaped rack is fixedly connected to one end of the hydraulic shaft.
[0013] As an optimal technical solution of the present invention, a linkage plate is rotatably engaged at one end of the rotating frame, and the other end of the linkage plate is rotatably connected to a connecting plate. The connecting plate is screwed to the upper end of the lower pressure plate, and the lower pressure plate is slidably engaged between the symmetrically arranged side plates.
[0014] As an optimal technical solution of the present invention, the convex templates are connected by a reinforcing shaft, the reinforcing shaft is connected to the fixed block, the bottom surface of the rubber friction plate is at the same height as the top surface of the lower template, and an arc-shaped processing plate is provided between the auxiliary pressure wheel and the lower template.
[0015] Compared with the prior art, the present invention provides a bending machine for processing special-shaped plates, which has the following beneficial effects:
[0016] The utility model drives the hydraulic shaft through the oil pump, and the transmission component drives the lower pressure plate to move downward, so that the auxiliary pressure wheel under the fixed block presses down the arc surface of the arc plate, so that the arc plate is stably placed in the lower template and the arc surface to be bent faces the convex template above, thereby ensuring the quality of the subsequent arc plate during processing; the servo motor of the device can drive the rubber friction plate to move toward the arc plate, and use the friction force and the rotation effect of the auxiliary pressure wheel to make the arc plate move horizontally, so that the arc plate reaches the next bending position, realizing continuous and precise bending operation, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is the internal structure diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the template connection relationship structure in this practical application;
[0020] Figure 4 This is a structural diagram of the plate auxiliary pressure assembly of the utility model;
[0021] Figure 5This is a schematic diagram of the structure of the plate control assembly of the utility model;
[0022] Figure 6 This is the structural diagram of the hydraulic components of the utility model;
[0023] Figure 7 This is a structural diagram of the transmission assembly of the utility model;
[0024] Figure 8 This is the structural diagram of the arc-shaped processing plate after processing.
[0025] In the figure: 1. chassis; 2. control box; 3. punch assembly; 4. plate auxiliary pressure assembly; 5. plate control assembly; 6. hydraulic assembly; 7. transmission assembly; 11. frame; 12. control panel; 31. bottom plate; 32. lower template; 33. punch template; 34. reinforcement shaft; 35. lower pressure plate; 41. auxiliary pressure wheel; 42. wheel axle; 43. auxiliary pressure frame; 44. spring; 45. fixing block; 51. support plate; 52. displacement plate; 53. serrated rod; 54. motor gear; 55. servo motor; 56. rubber friction plate; 61. oil tank; 62. oil pipe; 63. reversing valve; 64. oil pump; 65. oil cylinder; 66. hydraulic shaft; 71. center shaft; 72. rotating frame; 73. transmission shaft; 74. U-shaped frame; 75. linkage plate; 76. connecting plate; 77. side plate; 8. arc processing plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0027] See also Figures 1-8 The utility model discloses a bending machine for processing special-shaped plates, comprising a chassis 1 and a control box 2 provided on one side of the chassis 1, and further comprising a punch assembly 3, a plate auxiliary pressure assembly 4, a plate control assembly 5, a hydraulic assembly 6 and a transmission assembly 7, wherein:
[0028] The chassis 1 is fixed with a frame 11, and a control panel 12 is installed at one end of the frame 11. The control box 2 is electrically connected to the control panel 12;
[0029] The punch assembly 3 includes a bottom plate 31, a lower mold plate 32 is symmetrically arranged above the bottom plate 31, and a plurality of punch mold plates 33 are arranged above the lower mold plate 32. The punch mold plates 33 are installed at the bottom end of the lower pressing plate 35;
[0030] Please refer to the attached Figure 4 The plate auxiliary pressure assembly 4 includes an auxiliary pressure wheel 41, which is installed on the wheel axle 42. Both ends of the wheel axle 42 are rotatably connected to the auxiliary pressure frame 43. The upper end of the auxiliary pressure frame 43 is fixedly connected to the spring 44. The spring 44 is installed on the fixed block 45. The fixed block 45 is fixed between the convex templates 33. Specifically, the arc-shaped plate passes through the auxiliary pressure wheel 41 and the lower template 32, and the lower pressure plate 35 drives the fixed block 45 on the reinforcement shaft 34 to move downward, so that the auxiliary pressure wheel 41 under the fixed block 45 presses down the arc surface of the arc processing plate 8, so that the arc processing plate 8 is stably placed in the lower template 32.
[0031] Please refer to the attached Figure 5 The plate control assembly 5 includes a support plate 51, a displacement plate 52 is provided on the support plate 51, and serrated rods 53 are symmetrically provided on the bottom surfaces of both ends of the displacement plate 52. The serrated rods 53 are rotatably engaged and matched with the motor gear 54. The motor gear 54 is installed on the servo motor 55. A rubber friction plate 56 is fixed to one end of the displacement plate 52 by screws.
[0032] In this embodiment, the servo motor 55 drives the motor gear 54 to rotate counterclockwise, and the motor gear 54 drives the displacement plate 52 to move toward the lower template 32 through the serrated rod 53, and then drives the rubber friction plate 56 to form a support for one side of the arc processing plate 8, further strengthening the placement stability of the arc processing plate 8. The lower pressure plate 35 continues to move downward, and the auxiliary pressure wheel 41 is subjected to the reaction force to compress the spring 44 through the auxiliary pressure frame 43, so that the auxiliary wheel 41 enters between the convex templates 33, and the convex template 33 continues to move downward to perform a bending operation on the arc processing plate 8. Example 2
[0033] Based on the above embodiment 1, please refer to the attached Figure 2 、 Figure 3 、 Figure 6 as well as Figure 7 The hydraulic assembly 6 includes an oil tank 61 , which is connected to a reversing valve 63 and an oil pump 64 through an oil pipe 62 , and the oil pump 64 is connected to the reversing valve 63 through an oil pipe 62 .
[0034] The reversing valve 63 is connected to the upper and lower parts of the oil cylinder 65 through the oil pipe 62. Two oil cylinders 65 are symmetrically provided. The oil cylinder 65 is provided with a hydraulic shaft 66. The hydraulic shaft 66 passes through the support plate 51. The oil cylinder 65 is fixed to the bottom surface of the support plate 51. Specifically, the oil pump 64 draws hydraulic oil 66 from the oil tank 61 to the reversing valve 63. The hydraulic oil 66 passes through the reversing valve 63 to reach the lower part of the oil cylinder 65, and then pushes the hydraulic shaft 66 upward.
[0035] The transmission assembly 7 includes a central shaft 71, both ends of which are rotatably engaged with the inner wall of the control box 2. Two rotating racks 72 are rotatably engaged with the central shaft 71. One end of the rotating rack 72 is rotatably engaged with the transmission shaft 73. One end of the transmission shaft 73 is rotatably engaged with a U-shaped rack 74. The U-shaped rack 74 is fixedly connected to one end of the hydraulic shaft 66.
[0036] A linkage plate 75 is rotatably engaged at one end of the rotating frame 72 , and the other end of the linkage plate 75 is rotatably connected to a connecting plate 76 . The connecting plate 76 is screwed to the upper end of the lower pressing plate 35 , and the lower pressing plate 35 is slidably engaged between the symmetrically arranged side plates 77 .
[0037] The convex mold plates 33 are connected by a reinforcing shaft 34 , which is connected to a fixed block 45 . The bottom surface of the rubber friction plate 56 is at the same height as the top surface of the lower mold plate 32 . An arc-shaped processing plate 8 is provided between the auxiliary pressure wheel 41 and the lower mold plate 32 .
[0038] In this embodiment, the hydraulic shaft 66 utilizes the U-shaped frame 74 to drive the transmission shaft 73, and then drives the rotating frame 72 to rotate around the central axis 71, so that the other end of the rotating frame 72 moves downward, and then drives the linkage plate 75 to act on the connecting plate 76, and then drives the lower pressure plate 35 to slide up and down between the side plates 77.
[0039] The working principle and use process of the present invention are as follows: first, the curved plate passes between the auxiliary pressure wheel 41 and the lower template 32, and the bending process is started by inputting the bending program through the control panel 12. The control box 2 first starts the oil pump 64 to extract hydraulic oil 66 from the oil tank 61 to the reversing valve 63. At this time, the two reversing valves 63 connected to the lower half of the oil cylinder 65 are in the open state. The hydraulic oil 66 passes through the reversing valve 63 to reach the lower part of the oil cylinder 65, and then pushes the hydraulic shaft 66 upward;
[0040] Then the hydraulic shaft 66 uses the U-shaped frame 74 to drive the transmission shaft 73, and then drives the rotating frame 72 to rotate around the central axis 71, so that the other end of the rotating frame 72 moves downward, thereby driving the linkage plate 75 to squeeze the connecting plate 76 downward, and then drives the lower pressure plate 35 to slide downward between the side plates 77. The lower pressure plate 35 drives the fixed block 45 on the reinforcing shaft 34 to move downward, thereby causing the auxiliary pressure wheel 41 under the fixed block 45 to press down the curved surface of the curved processing plate 8, so that the curved processing plate 8 is stably placed in the lower template 32, and the curved surface to be bent faces the convex template 33 above, thereby ensuring the quality of the subsequent curved processing plate 8 during processing;
[0041] At the same time, the servo motor 55 is started to drive the motor gear 54 to rotate counterclockwise, and the motor gear 54 drives the displacement plate 52 to move to the lower template 32 through the serrated rod 53, thereby driving the rubber friction plate 56 to form a support for one side of the arc processing plate 8, further strengthening the placement stability of the arc processing plate 8. At this time, the lower pressure plate 35 continues to move downward, and the auxiliary pressure wheel 41 is subjected to the reaction force. The auxiliary pressure frame 43 compresses the spring 44 to make the auxiliary wheel 41 enter between the convex template 33, and the convex template 33 continues to move downward to bend the arc processing plate 8, and then the reversing valve 63 connected to the upper half of the oil cylinder 65 in the two reversing valves 63 is opened, so that the lower pressure plate 35 runs upward, and the servo motor 55 continues to drive the rubber friction plate 56 to move forward, thereby frictionally acting on the arc processing plate 8, and cooperating with the rotation effect of the auxiliary pressure wheel 41 to translate, so that the arc processing plate 8 reaches the next bending position, realizing precise bending operation, which is highly practical.
Claims
1. A bending machine for processing special-shaped plates, comprising a chassis (1) and a control box (2) arranged on one side of the chassis (1), characterized in that: It also includes a punch assembly (3), a plate auxiliary pressure assembly (4), a plate control assembly (5), a hydraulic assembly (6) and a transmission assembly (7), wherein: The chassis (1) is fixedly provided with a frame (11), a control panel (12) is installed at one end of the frame (11), and the control box (2) is electrically connected to the control panel (12); The male mold assembly (3) includes a bottom plate (31), a lower mold plate (32) is symmetrically provided above the bottom plate (31), a plurality of male mold plates (33) are provided above the lower mold plate (32), and the male mold plates (33) are installed at the bottom end of the lower pressing plate (35); The plate auxiliary pressure assembly (4) includes an auxiliary pressure wheel (41), the auxiliary pressure wheel (41) is mounted on a wheel shaft (42), both ends of the wheel shaft (42) are rotatably connected to an auxiliary pressure frame (43), the upper end of the auxiliary pressure frame (43) is fixedly connected to a spring (44), the spring (44) is mounted on a fixed block (45), and the fixed block (45) is fixed between the convex templates (33).
2. The bending machine for processing special-shaped plates according to claim 1, characterized in that: The plate control assembly (5) comprises a support plate (51), a displacement plate (52) is provided on the support plate (51), sawtooth rods (53) are symmetrically provided on the bottom surfaces of both ends of the displacement plate (52), the sawtooth rods (53) are rotatably engaged and matched with the motor gear (54), the motor gear (54) is mounted on the servo motor (55), and a rubber friction plate (56) is fixed to one end of the displacement plate (52) by screws.
3. The bending machine for processing special-shaped plates according to claim 2, characterized in that: The hydraulic assembly (6) comprises an oil tank (61), the oil tank (61) being connected to a reversing valve (63) and an oil pump (64) via an oil pipe (62), and the oil pump (64) being connected to the reversing valve (63) via an oil pipe (62).
4. The bending machine for processing special-shaped plates according to claim 3, characterized in that: The reversing valve (63) is connected to the upper and lower parts of the oil cylinder (65) through the oil pipe (62). Two oil cylinders (65) are symmetrically provided. The oil cylinder (65) is provided with a hydraulic shaft (66). The hydraulic shaft (66) passes through the support plate (51). The oil cylinder (65) is fixed to the bottom surface of the support plate (51).
5. The bending machine for processing special-shaped plates according to claim 4, characterized in that: The transmission assembly (7) includes a central shaft (71), both ends of the central shaft (71) are rotatably engaged with the inner wall of the control box (2), two rotating racks (72) are rotatably engaged with the central shaft (71), one end of the rotating rack (72) is rotatably engaged with the transmission shaft (73), one end of the transmission shaft (73) is rotatably engaged with a U-shaped rack (74), and the U-shaped rack (74) is fixedly connected to one end of the hydraulic shaft (66).
6. The bending machine for processing special-shaped plates according to claim 5, characterized in that: One end of the rotating frame (72) is rotatably engaged with a linkage plate (75), and the other end of the linkage plate (75) is rotatably connected to a connecting plate (76). The connecting plate (76) is screwed to the upper end of the lower pressing plate (35), and the lower pressing plate (35) is slidably engaged between the symmetrically arranged side plates (77).
7. The bending machine for processing special-shaped plates according to claim 2, characterized in that: The convex templates (33) are connected by a reinforcing shaft (34), and the reinforcing shaft (34) is connected to a fixed block (45). The bottom surface of the rubber friction plate (56) is at the same height as the top surface of the lower template (32). An arc-shaped processing plate (8) is provided between the auxiliary pressure wheel (41) and the lower template (32).