Novel intelligent automatic transfer device for intelligent spheroidizing

Abstract

The novel intelligent automatic transfer device for intelligent spheroidizing comprises a transfer seat, the upper end of the transfer seat is fixedly connected with two side plates, the adjacent sides of the two side plates are fixedly connected with sliding rails, the two sliding rails are slidably connected with moving blocks, and the moving blocks are fixedly connected with the transfer seat. And the adjacent sides of the two moving blocks are both rotationally connected with rotating rods, the adjacent sides of the two rotating rods are jointly and fixedly connected with a transfer ladle, the front side of the transfer ladle communicates with a liquid outlet, the liquid outlet is obliquely arranged upwards, therefore, a round opening is formed in the upper end of the transfer ladle, and the upper end of the transfer ladle is rotationally connected with a cover plate. According to the transfer device, the height of the transfer ladle can be adjusted, molten iron is added into equipment with different heights, the situation that the molten iron shakes and falls to the outside in the transportation process is avoided through the arrangement of the cover plate and the liquid outlet, and meanwhile the situation that the molten iron flows out of the round opening to other places in the dumping process can be avoided through the arrangement of the cover plate.

Description

Technical Field

[0001] The utility model relates to the technical field of spheroidization equipment processing, in particular to a novel intelligent automatic transport device for intelligent spheroidization processing. Background Art

[0002] In recent years, with the advancement of ductile iron technology, alloy ductile iron rolls have developed into a wear-resistant casting product. During the smelting and pouring process, the molten steel needs to be spheroidized to improve the spheroidization rate of the alloy steel liquid. The molten iron needs to be transferred during the spheroidizing process.

[0003] For one thing, existing transfer devices often lack the ability to adjust the ladle's height, making it extremely inconvenient to add molten iron to equipment at different heights. In real-world production scenarios, different casting equipment has varying height requirements, and a transfer device lacking height adjustment can lead to inefficient operation and may even require additional auxiliary equipment to complete the molten iron addition, increasing production costs and operational complexity.

[0004] On the other hand, during the transportation of molten iron, due to the lack of effective protective measures in traditional transfer devices, the sloshing of molten iron can easily cause it to fall to the outside, which not only wastes molten iron but also poses a safety hazard to the working environment, and may even damage equipment and endanger the safety of operators. At the same time, when pouring molten iron, if there are no reasonable control measures, the molten iron can easily flow out of the opening of the transfer device to other non-target areas, which not only affects the accuracy and efficiency of the spheroidization process, but also may cause serious damage to the surrounding environment.

[0005] Therefore, it is necessary to design a new type of intelligent automatic transfer device for intelligent spheroidization processing to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a new type of intelligent automatic transfer device for intelligent spheroidization treatment. The transfer device can adjust the height of the transfer bag and add molten iron to equipment at different heights. The setting of the cover plate and the liquid outlet can prevent the molten iron from swaying and falling to the outside during transportation. At the same time, the setting of the cover plate can prevent the molten iron from flowing out of the round mouth to other places when pouring.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A new type of intelligent automatic transfer device for intelligent spheroidization processing includes a transfer seat, the upper end of the transfer seat is fixedly connected to two side plates, the adjacent sides of the two side plates are fixedly connected to slide rails, the two slide rails are slidably connected to moving blocks, the adjacent sides of the two moving blocks are rotatably connected to rotating rods, the adjacent sides of the two rotating rods are commonly fixedly connected to a transfer bag, the front side of the transfer bag is connected to a liquid outlet, the liquid outlet is arranged to be inclined upward, so that the upper end of the transfer bag is provided with a circular opening, and the upper end of the transfer bag is rotatably connected to a cover plate.

[0009] Preferably, the transfer bag and the liquid outlet are integrally formed.

[0010] Preferably, a connecting block is fixedly connected to the rear side of the cover plate, two bolts are threadedly connected to the connecting block, and two threaded holes are provided at the upper end of the transfer bag, and the two bolts are threadedly connected to the inner walls of the corresponding threaded holes.

[0011] Preferably, an opening is provided on the side panel on the left side, the lower end of the movable block on the left side is fixedly connected to a fixed block, the left side of the fixed block passes through the opening and is fixedly connected to a mounting seat, a servo motor is installed on the upper end of the mounting seat, and the end of the output shaft of the servo motor passes through the opening and is fixedly connected to the rotating rod on the left side.

[0012] Preferably, a plurality of universal wheels are installed at the lower end of the transfer seat.

[0013] Preferably, a graphite gasket is fixedly connected to the lower end of the cover plate, the graphite gasket is in a circular ring shape, and the inner diameter of the graphite gasket is larger than the radius of the circular opening.

[0014] Compared with existing technologies, the advantages of this device are:

[0015] 1. Compared with the existing technology, the setting of multiple hydraulic rods can keep the transfer bag at a lower position when transferring molten iron, avoiding the situation where the molten iron sloshes too seriously due to turning and other reasons during transfer, ensuring the stability of the molten iron during transfer. At the same time, the setting of multiple hydraulic rods can adjust the height of the transfer bag, so that the molten iron can be added to equipment at different heights;

[0016] 2. Compared with the existing technology, by setting a cover plate above the circular mouth and setting a liquid outlet at an angle, it is possible to effectively prevent the molten iron from overflowing to the outside due to shaking during transportation. At the same time, when pouring the molten iron, it can also prevent the molten iron from flowing out of the circular mouth to non-target areas. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of a novel intelligent automatic transfer device for spheroidization processing proposed by the present invention;

[0018] Figure 2 For Figure 1 Enlarged structural schematic view at A in the middle;

[0019] Figure 3 For Figure 1 Structural schematic view from another perspective.

[0020] In the figure: 1 transport seat, 2 side plate, 3 transport bag, 4 sliding rail, 5 hydraulic rod, 6 moving block, 7 cover plate, 8 connecting block, 9 bolt, 10 servo motor, 11 rotating rod, 12 liquid outlet, 13 mounting seat, 14 opening. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0022] Referring to Figure 1-Figure 3 A novel intelligent automatic transport device for spheroidizing treatment, comprising a transport seat 1, a plurality of universal wheels are installed at the lower end of the transport seat 1, two side plates 2 are fixedly connected to the upper end of the transport seat 1, sliding rails 4 are fixedly connected to the adjacent sides of the two side plates 2, moving blocks 6 are slidingly connected to the two sliding rails 4, rotating rods 11 are rotatably connected to the adjacent sides of the two moving blocks 6, a transport bag 3 is fixedly connected to the adjacent sides of the two rotating rods 11, a liquid outlet 12 is communicated with the front side of the transport bag 3, the transport bag 3 and the liquid outlet 12 are integrally processed and formed, the liquid outlet 12 is upwardly inclined, so that the upper end of the transport bag 3 is provided with a round opening, the round opening is provided so as to facilitate the addition of molten iron into the transport bag 3, and a cover plate 7 is rotatably connected to the upper end of the transport bag 3.

[0023] Among them, the rear side of the cover plate 7 is fixedly connected with a connecting block 8, two bolts 9 are threadedly connected to the connecting block 8, the upper end of the transport bag 3 is provided with two threaded holes, the two bolts 9 are threadedly connected with the inner walls of the corresponding threaded holes, the lower end of the cover plate 7 is fixedly connected with a graphite gasket, the graphite gasket is annular, the inner diameter of the graphite gasket is greater than the radius of the round opening, the graphite gasket has the characteristics of high temperature resistance, corrosion resistance and elasticity, so as to ensure the sealing between the cover plate 7 and the round opening.

[0024] Among them, the side plate 2 located on the left side is provided with an opening 14, the lower end of the moving block 6 located on the left side is fixedly connected with a fixed block, the left side of the fixed block penetrates through the opening 14 and is fixedly connected with a mounting seat 13, the upper end of the mounting seat 13 is installed with a servo motor 10, the output shaft end of the servo motor 10 penetrates through the opening 14 and is fixedly connected with the rotating rod 11 located on the left side, and in the process of moving the moving block 6 up and down, the servo motor 10 can be driven to move up and down synchronously.

[0025] The functional principle of the present invention can be explained through the following operation mode: when transferring molten iron, multiple bolts 9 are rotated to release the limit of the cover plate 7, and then the molten iron is added to the transfer bag 3. When adding molten iron, it is necessary to ensure that the liquid level of the molten iron does not exceed the lowest position of the liquid outlet 12, and then the cover plate 7 is covered, and multiple bolts 9 are rotated to fix the cover plate 7, thereby sealing the circular opening;

[0026] During the transfer process, the transfer bag 3 is at the lowest position. After the transfer bag 3 is transferred to the designated position, the staff controls multiple hydraulic rods 5 to stretch synchronously, so that the two moving blocks 6 drive the transfer bag 3 to move up to the appropriate height. Then the staff controls the servo motor 10 to run, and then the two rotating rods 11 drive the transfer bag 3 to rotate, and pour the molten iron into the processing equipment through the liquid outlet 12.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A novel intelligent automatic transfer device for intelligent spheroidization processing, comprising a transfer seat (1), characterized in that: The upper end of the transfer seat (1) is fixedly connected to two side plates (2), the adjacent sides of the two side plates (2) are fixedly connected to slide rails (4), the two slide rails (4) are slidably connected to moving blocks (6), the adjacent sides of the two moving blocks (6) are rotatably connected to rotating rods (11), the adjacent sides of the two rotating rods (11) are commonly fixedly connected to a transfer bag (3), the front side of the transfer bag (3) is connected to a liquid outlet (12), the liquid outlet (12) is arranged to be tilted upward, so that the upper end of the transfer bag (3) is provided with a circular opening, and the upper end of the transfer bag (3) is rotatably connected to a cover plate (7).

2. The novel intelligent automatic transfer device for intelligent spheroidization according to claim 1 is characterized in that: The transfer bag (3) and the liquid outlet (12) are integrally formed.

3. The novel intelligent automatic transfer device for intelligent spheroidization according to claim 1 is characterized in that: The rear side of the cover plate (7) is fixedly connected with a connecting block (8), and two bolts (9) are threadedly connected to the connecting block (8). The upper end of the transfer bag (3) is provided with two threaded holes, and the two bolts (9) are threadedly connected to the inner walls of the corresponding threaded holes.

4. The novel intelligent automatic transfer device for spheroidization according to claim 1 is characterized in that: An opening (14) is provided on the side plate (2) on the left side. The lower end of the movable block (6) on the left side is fixedly connected to a fixed block. The left side of the fixed block passes through the opening (14) and is fixedly connected to a mounting seat (13). A servo motor (10) is installed on the upper end of the mounting seat (13). The output shaft end of the servo motor (10) passes through the opening (14) and is fixedly connected to the rotating rod (11) on the left side.

5. The novel intelligent automatic transfer device for intelligent spheroidization according to claim 1 is characterized in that: A plurality of universal wheels are installed at the lower end of the transfer seat (1).

6. The novel intelligent automatic transfer device for spheroidization according to claim 1 is characterized by: A graphite gasket is fixedly connected to the lower end of the cover plate (7), the graphite gasket is in a circular ring shape, and the inner diameter of the graphite gasket is greater than the radius of the circular opening.

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