Quantitative assembling and welding equipment for floating cup

Abstract

The utility model discloses quantitative floating cup assembling and welding equipment which comprises a machine body, a rotary conveying table is rotatably connected to the machine body, and a floating cup feeding mechanism, a steel grit conveying mechanism, a cup cover feeding mechanism and a welding mechanism are sequentially arranged on the machine body in the circumferential direction of the rotary conveying table. The rotary conveying table is provided with assembling stations corresponding to the floating cup feeding mechanism, the steel grit conveying mechanism, the cup cover feeding mechanism and the welding mechanism in a one-to-one mode, automatic feeding of floating cups and cup covers and loading of steel grits are sequentially achieved, the falling amount of the steel grits is better quantified, full-automatic assembling of balancing weights is well achieved, and the production efficiency is improved. The labor is effectively saved, the labor intensity is reduced, the assembling efficiency is improved, and meanwhile the weight difference is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to float cup production equipment field especially a kind of float cup quantitative assembly welding equipment. BACKGROUND

[0002] In the actual production process of float cup, steel sand needs to be loaded into float cup, then cup cover is manually covered, and finally counterweight block is formed by ultrasonic welding, counterweight block is mainly used on water pump float switch cable, the distance between counterweight block and float switch is adjusted, the angle of float switch in water is adjusted, and water level is adjusted. Currently, 3 people need to cooperate to assemble counterweight block in workshop, one person loads steel sand, one person loads cup cover, and one person ultrasonically welds, there is the problem of low assembly efficiency, and the weight difference of counterweight block is large, which needs to be further improved. SUMMARY

[0003] In order to further improve the assembly efficiency and reduce the weight difference, the application provides a kind of float cup quantitative assembly welding equipment.

[0004] The application provides a kind of float cup quantitative assembly welding equipment, adopts the following technical scheme:

[0005] A kind of float cup quantitative assembly welding equipment, including machine body, rotationally connected with rotating conveying table on the machine body, floating cup feeding mechanism, steel sand conveying mechanism, cup cover feeding mechanism and welding mechanism are sequentially arranged on the machine body along the circumferential direction of rotating conveying table, the rotating conveying table has one-to-one correspondence with the assembly station of floating cup feeding mechanism, steel sand conveying mechanism, cup cover feeding mechanism and welding mechanism.

[0006] Optionally, the assembly station is a groove body arranged on the outer periphery of the rotating conveying table, and the groove body is matched with the floating cup.

[0007] Optionally, the floating cup feeding mechanism includes an elevator and a conveying track, the output end of the conveying track is communicated with the assembly station, and the elevator lifts the floating cup to the input end of the conveying track.

[0008] Optionally, the steel sand conveying mechanism includes a steel sand bin and a hopper, the bottom of the steel sand bin has a discharge port, one end of the hopper is communicated with the discharge port, the other end is connected to the floating cup on the assembly station, and a pneumatic valve for opening and closing is arranged at the discharge port.

[0009] Optionally, the cup cover feeding mechanism includes a vibrating disc, a feeding track and a feeding manipulator, the vibrating disc feeds the cup cover to the feeding track, and the feeding manipulator clamps and sends the cup cover on the feeding track to the floating cup on the assembly station.

[0010] Optionally, the welding mechanism includes an ultrasonic welding machine.

[0011] Optionally, a discharge hopper and a pusher are provided on the machine body, and the pusher pushes the float cup after welding into the discharge hopper.

[0012] Optionally, the discharge hopper is tilted downward, and the pushing member includes a pushing cylinder and a pushing plate, the pushing plate is fixed to the output end of the pushing cylinder, and the machine body has a mounting column for installing the pushing cylinder, and the pushing cylinder is vertically adjustable and mounted on the mounting column.

[0013] Optionally, the funnel is conical, and the diameter of the funnel gradually decreases from one end close to the steel sand silo to the other end.

[0014] Optionally, a diverter is provided at the outlet of the funnel, and the steel sand falls into the float cup after being diverted by the diverter.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] 1. The loading of the float cup, cup cover and steel shot is automated in sequence, and the amount of steel shot falling is better quantitative, which well realizes the fully automatic assembly of the counterweight block, effectively saving labor and reducing labor intensity, improving assembly efficiency and reducing weight differences;

[0017] 2. As the hardness of steel sand is very high, it is not possible to use the push-translation method for quantitative distribution. Instead, the discharge port is opened and closed by starting the valve and combined with a funnel and a diverter to achieve quantitative distribution of steel sand. The quantitative distribution of steel sand is achieved by controlling the time when the pneumatic valve opens the discharge port, making the loading amount of steel sand more accurate and ensuring the uniformity of the final weight.

[0018] 3. The design of the discharge hopper combined with the pusher can realize the automatic discharge of the float cup, further enhancing automation and eliminating the need for manual discharge. The height of the pusher can be adjusted according to actual needs, and can be used for float cups of different heights, improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an overall structural diagram of an embodiment of the present application.

[0020] Figure 2 This is an overall view of the embodiment of the present application after the casing is hidden.

[0021] Figure 3 It is a structural diagram of the rotating conveying platform, steel sand conveying mechanism, and cup cover loading mechanism in the embodiment of the present application.

[0022] Figure 4 It is a structural diagram of the steel sand conveying mechanism in the embodiment of the present application.

[0023] Figure 5 It is a structural diagram of the diverter in the embodiment of the present application.

[0024] Description of reference numerals:

[0025] 1. Machine body; 2. Machine frame; 3. Machine cover; 4. Rotating conveyor platform; 5. Floating cup feeding mechanism; 6. Steel grit feeding mechanism; 7. Cup cover feeding mechanism; 8. Welding mechanism; 9. Assembly station; 10. Elevator; 11. Conveying track; 12. Tank; 13. Steel grit silo; 14. Funnel; 15. Discharge port; 16. Pneumatic valve; 17. Horizontal cylinder; 18. Sealing block; 19. Vibrating plate; 20. Feeding track; 21. Feeding robot; 22. Ultrasonic welding machine; 23. Discharge hopper; 24. Pushing cylinder; 25. Pushing plate; 26. Mounting column; 27. Adjusting seat; 28. Clamping part; 29. ​​Diverter; 30. Main body; 31. Dropping hole; 32. Center column; 33. Diverter plate; 34. Floating cup; 35. Cup cover. DETAILED DESCRIPTION

[0026] The following is combined with Figures 1-5 This application is described in further detail.

[0027] A float cup quantitative assembly welding device, such as Figures 1-3 As shown, it includes a body 1, which includes a frame 2 and a cover 3. A rotating conveyor table 4 is provided inside the body 1. A floating cup feeding mechanism 5, a steel sand feeding mechanism 6, a cup cover feeding mechanism 7 and a welding mechanism 8 are sequentially provided on the body 1 along the rotation direction of the rotating conveyor table 4. The rotating conveyor table 4 has an assembly station 9 corresponding to the floating cup feeding mechanism 5, the steel sand feeding mechanism 6, the cup cover feeding mechanism 7 and the welding mechanism 8. First, the floating cup 34 is loaded onto the assembly station 9 of the rotating conveyor table 4 by the floating cup feeding mechanism 5. The rotating conveying platform 4 rotates to convey the float cup 34 to the steel sand conveying mechanism 6 for quantitative loading of steel sand. The rotating conveying platform 4 rotates again to convey the float cup 34 filled with steel sand to the cup cover feeding mechanism 7 to complete the covering of the cup cover 35. Finally, the welding mechanism 8 completes the welding and fixing of the cup cover 35 and the float cup 34. In actual use, each float cup feeding mechanism 5, steel sand conveying mechanism 6, cup cover feeding mechanism 7 and welding mechanism 8 can work independently and simultaneously, realizing the automatic assembly of the float cup 34 while effectively improving the assembly efficiency.

[0028] like Figures 1-3As shown, the float cup loading mechanism 5 includes a hoist 10 and a conveying track 11. The conveying track 11 is horizontally arranged on the machine body 1. The hoist 10 is located outside the hood 3. One end of the conveying track 11 passes through the outside of the hood 3. The hoist 10 lifts the float cups 34 one by one in an orderly manner to the end of the conveying track 11 passing through the hood 3. The end of the conveying track 11 located inside the hood 3 corresponds to the assembly station 9 on the rotary conveyor table 4. The float cups 34 are continuously conveyed forward one by one, so that the float cups 34 are automatically loaded onto the assembly station 9 of the rotary conveyor table 4.

[0029] like Figure 2 and Figure 3 As shown, the rotating conveying platform 4 uses a divider turntable to achieve indexing. In other embodiments, the rotating conveying platform 4 can use a turntable with a motor to achieve rotary conveying. The assembly station 9 is a trough body 12 arranged on the outer periphery of the rotating conveying platform 4. The shape of the trough body 12 is adapted to the float cup 34. After the float cup 34 is conveyed into the trough body 12, the rotation of the rotating conveying platform 4 can drive the float cup 34 to rotate and convey it to the next station.

[0030] like Figure 3 and Figure 4 As shown, the steel sand conveying mechanism 6 includes a steel sand silo 13 and a funnel 14. The steel sand silo 13 is used to fill steel sand, and a discharge port 15 is provided on one side of the bottom of the steel sand silo 13. One end of the funnel 14 is used to receive the steel sand output from the discharge port 15. The bottom end of the funnel 14 corresponds to the assembly station 9 on the rotary conveying platform 4. The funnel 14 is conical, and the diameter of the funnel 14 gradually decreases from one end close to the steel sand silo 13 to the other end. That is, after the discharge port 15 of the steel sand silo 13 outputs the steel sand, it is accurately guided by the funnel 14 and falls into the floating cup 34 in the assembly station 9. A discharge port 15 of the steel sand silo 13 is provided at the position corresponding to the discharge port 15. The pneumatic valve 16 for opening and closing can realize automatic opening and closing of the discharge port 15 through the pneumatic valve 16, and the discharge of steel sand can be realized by opening the pneumatic valve 16. In actual use, the quantitative discharge of steel sand can be realized by controlling the opening time of the pneumatic valve 16, ensuring that the discharge amount of steel sand remains consistent each time. Finally, the weight difference of the float cup 34 will also be effectively reduced. The pneumatic valve 16 includes a horizontal cylinder 17 and a blocking block 18. The blocking block 18 is fixed at the output end of the horizontal cylinder 17. The blocking block 18 corresponds to the discharge port 15. The horizontal cylinder 17 drives the blocking block 18 horizontally to move horizontally to block the discharge port 15 to achieve closure.

[0031] like Figure 2 and Figure 3As shown, the cup cover feeding mechanism 7 includes a vibration plate 19, a feeding track 20 and a feeding robot 21. The vibration plate 19 is arranged outside the machine cover 3, and the feeding track 20 is horizontally arranged on the machine body 1. One end of the feeding track 20 is connected to the output end of the vibration plate 19. The feeding robot 21 is arranged at the end of the feeding track 20 away from the vibration plate 19. The feeding robot 21 clamps the cup cover 35 on the feeding track 20 and then transports it to the floating cup 34 of the rotating conveyor table 4 to realize automatic loading and covering assembly of the cup cover 35.

[0032] like Figure 2 As shown, the welding mechanism 8 includes an ultrasonic welding machine 22, which is located above the assembly station 9 on the rotating conveyor table 4. After the rotating conveyor table 4 transports the assembled float cup 34 with the cup cover 35 to the bottom of the ultrasonic welding machine 22, the ultrasonic welding machine 22 can complete the welding and fixation of the float cup 34 and the cup cover 35 below, thereby realizing automatic welding.

[0033] like Figure 3 As shown, the body 1 is provided with a discharge hopper 23 and a pusher on the side near the welding mechanism 8. The discharge hopper 23 is tilted downward, and the pusher includes a push cylinder 24 and a push plate 25. The push plate 25 is fixed to the output end of the push cylinder 24. A mounting column 26 for mounting the push cylinder 24 is fixed on the body 1. After the welding of the float cup 34 and the cup cover 35 is completed, the rotary conveyor 4 transports it to the discharge hopper 23. The push cylinder 24 drives the push plate 25 to move horizontally. The push plate 25 pushes the float cup 34 out of the assembly station 9 of the rotary conveyor 4 and falls into the discharge hopper 23 to realize automatic discharge, further improving Automation and improved assembly efficiency; the pushing cylinder 24 is vertically adjustable and installed on the mounting column 26 with the help of the adjusting seat 27. The adjusting seat 27 is sleeved on the mounting column 26 and can slide and lift vertically. A groove is formed on one side of the adjusting seat 27 to form a clamping portion 28. By passing an adjusting bolt through the clamping portion 28, when the position of the adjusting seat 27 needs to be fixed, the clamping portion 28 can be tightened by the adjusting bolt to clamp the mounting column 26. When the height needs to be adjusted, the adjusting bolt can be loosened. It is simple and convenient, and the height of the pushing piece can be adjusted according to actual needs. It can be suitable for float cups 34 of different height specifications, thereby improving applicability.

[0034] like Figure 4 and Figure 5As shown, a diverter 29 is provided at the bottom end of the funnel 14, and the diverter 29 includes a main body 30, and a drop hole 31 is formed through the center of the main body 30. The center of the drop hole 31 has a central column 32, and diverter plates 33 extend on both sides of the central column 32. The diverter plates 33 extend to be fixed to the main body 30, and the top of the central column 32 is conical. In this way, after the steel sand falling from the funnel 14 enters the drop hole 31, it is diverted under the action of the central column 32 and the diverter plate 33. The diverted steel sand can fall into the float cup 34 more evenly, thereby improving the uniformity of the steel sand dropping.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A float cup quantitative assembly welding device, characterized by: The invention comprises a machine body (1), a rotary conveying platform (4) being rotatably connected to the machine body (1), a floating cup feeding mechanism (5), a steel sand conveying mechanism (6), a cup cover feeding mechanism (7) and a welding mechanism (8) being sequentially arranged on the machine body (1) along the circumference of the rotary conveying platform (4), and an assembly station (9) corresponding to the floating cup feeding mechanism (5), the steel sand conveying mechanism (6), the cup cover feeding mechanism (7) and the welding mechanism (8) being provided on the rotary conveying platform (4).

2. The float cup quantitative assembly welding equipment according to claim 1, characterized in that: The assembly station (9) is a trough body (12) arranged on the outer periphery of the rotating conveying platform (4), and the trough body (12) is adapted to the float cup (34).

3. The float cup quantitative assembly welding equipment according to claim 1, characterized in that: The float cup loading mechanism (5) comprises an elevator (10) and a conveying track (11). The output end of the conveying track (11) is connected to the assembly station (9). The elevator (10) lifts the float cup (34) to the input end of the conveying track (11).

4. The float cup quantitative assembly welding equipment according to claim 1, characterized in that: The steel sand conveying mechanism (6) includes a steel sand silo (13) and a funnel (14). The bottom of the steel sand silo (13) is provided with a discharge port (15). One end of the funnel (14) is connected to the discharge port (15), and the other end is connected to the float cup (34) on the assembly station (9). The discharge port (15) is provided with a pneumatic valve (16) for opening and closing.

5. The float cup quantitative assembly welding equipment according to claim 1, characterized in that: The cup cover loading mechanism (7) comprises a vibration plate (19), a feeding track (20) and a feeding robot (21); the vibration plate (19) loads the cup cover (35) onto the feeding track (20); and the feeding robot (21) clamps the cup cover (35) on the feeding track (20) and delivers it to a floating cup (34) on an assembly station (9).

6. The float cup quantitative assembly welding equipment according to claim 1, characterized in that: The welding mechanism (8) includes an ultrasonic welding machine (22).

7. The float cup quantitative assembly welding equipment according to claim 1, characterized in that: The machine body (1) is provided with a discharge hopper (23) and a pusher, and the pusher pushes the float cup (34) after welding into the discharge hopper (23).

8. The float cup quantitative assembly welding equipment according to claim 7, characterized in that: The discharge hopper (23) is tilted downward, and the pushing member includes a pushing cylinder (24) and a pushing plate (25). The pushing plate (25) is fixed to the output end of the pushing cylinder (24). The machine body (1) is provided with a mounting column (26) for mounting the pushing cylinder (24). The pushing cylinder (24) is vertically adjustable and mounted on the mounting column (26).

9. The float cup quantitative assembly welding equipment according to claim 4, characterized in that: The funnel (14) is conical, and the diameter of the funnel (14) gradually decreases from one end close to the steel sand silo (13) to the other end.

10. The float cup quantitative assembly welding equipment according to claim 9, characterized in that: A diverter (29) is provided at the outlet of the funnel (14), and the steel sand falls into the float cup (34) after being diverted by the diverter (29).

Images