Carrier roller replacing device for mining belt conveyor

Abstract

The utility model relates to the technical field of belt conveyor maintenance tools, in particular to a mining belt conveyor carrier roller replacing device which comprises a positioning frame and is characterized in that inclined sleeves are fixedly connected to one side and the top of the positioning frame, supporting rods are slidably connected to the interiors of the two sleeves, and the supporting rods are fixedly connected to the two sides of the positioning frame. And the ends of the two supporting rods are fixedly connected with a U-shaped frame, the interior of the U-shaped frame is rotationally connected with a supporting roller, one side of the positioning frame is fixedly connected with a first screw rod, and the outer surface of the first screw rod is in threaded connection with a threaded cylinder. The device has the advantages that after the device is installed on one side of the damaged carrier roller, the baffles are slidably connected into the sliding grooves in the two sides of the U-shaped frame in a sleeved mode through the notches, so that the baffles are located between the damaged carrier roller and the belt to form isolation, then the damaged carrier roller is detached and replaced, in the replacing process, the arms of an operator are blocked by the baffles when the arms face upwards, and the replacement efficiency is improved. And direct contact with the belt is avoided, so that the safety is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyor maintenance tools, in particular to a device for replacing rollers of a mining belt conveyor. Background Art

[0002] Rollers are crucial components of belt conveyors, supporting the weight of the conveyor belt and materials. During production within mines, rollers are prone to frequent damage due to large variations in geological structures, necessitating frequent replacement without stopping the machine.

[0003] A mining belt conveyor roller replacement device disclosed in Chinese patent CN219788238U is connected to the belt by a hook and a card roller, and then the support roller is driven to support the belt by the cooperation of the internal threaded barrel and the screw. The roller can be quickly replaced, and the replacement is time-saving and labor-saving, saving manpower and reducing the number of maintenance personnel, thereby improving work efficiency. However, while solving the problem, the mining belt conveyor roller replacement device has the following defects:

[0004] When the belt conveyor replaces the rollers without stopping the machine, the gap between the belt and the damaged roller is not very large when the support roller supports the belt. Therefore, when removing the roller, the operator's arm is likely to touch the running belt, which may cause the operator's arm to be brought between the roller and the belt, posing a great safety hazard. Utility Model Content

[0005] The purpose of the present invention is to at least solve one of the technical defects described in the background technology.

[0006] Therefore, one purpose of the present invention is to provide a device for replacing rollers of a mining belt conveyor, which aims to solve the problem of potential safety hazards in the device for replacing rollers of a mining belt conveyor in the prior art.

[0007] In order to achieve the above-mentioned purpose, an embodiment of one aspect of the present invention provides a mining belt conveyor roller replacement device, including a positioning frame, one side and the top of the positioning frame are fixedly connected with an inclined sleeve, the two sleeves are internally slidably connected with support rods, the ends of the two support rods are fixedly connected with a U-shaped frame, the interior of the U-shaped frame is rotatably connected with support rollers, one side of the positioning frame is fixedly connected with a first screw, the outer surface of the first screw is threadedly connected with a threaded barrel, one side of the U-shaped frame is fixedly connected with a second screw, the second screw is threadedly connected to the inside of the threaded barrel, and the outer surface of the U-shaped frame is slidably connected with a baffle.

[0008] The beneficial effect is that after the device is installed on the side of the damaged carrier roller, the baffle is sleeved in the sliding groove on the two sides of the U-shaped frame through the gap, so that the baffle is located between the damaged carrier roller and the belt, isolation is formed, at this time, the damaged carrier roller is disassembled and replaced, during the replacement process, the arms of the operator are blocked by the baffle and cannot directly contact the belt, thereby improving the safety.

[0009] Preferably, the sleeve is fixedly connected with a reinforcing rod on both sides, and one end of the reinforcing rod is fixedly connected with the positioning frame.

[0010] The reinforcing rod, the sleeve and the positioning frame form a triangle, the triangle has stability, so that the sleeve can be reinforced, and the problem of bending of the sleeve caused by force applied to the sleeve during belt operation is avoided

[0011] Preferably, the positioning frame is fixedly connected with a nut on one side, the nut is internally threadedly connected with a positioning bolt, the end of the positioning bolt penetrates into the inside of the positioning frame, one end of the positioning bolt is rotatably connected with a positioning sleeve, and the positioning sleeve is fixedly connected with a clamping plate on one side.

[0012] The beneficial effect is that after the positioning frame is sleeved on the surface of the longitudinal beam of the belt conveyor support, the clamping plate can be tightly attached to the side surface of the longitudinal beam by rotating the positioning bolt, the purpose of clamping the longitudinal beam is achieved, and the positioning frame can be prevented from sliding during belt operation, so that the reliability can be improved.

[0013] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS

[0014] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, including the accompanying drawings.

[0015] Figure 1 It is a structural schematic view of the present application.

[0016] Figure 2 It is a structural schematic view of the positioning frame of the present application.

[0017] Figure 3 It is a structural schematic view of the U-shaped frame of the present application.

[0018] Figure 4 It is a structural schematic view of the baffle of the present application.

[0019] Figure 5 It is a structural schematic view of the clamping plate of the present application.

[0020] Among them: 1. Positioning frame, 11. Sleeve, 12. First screw, 13. Reinforcement rod, 14. Nut, 2. Support rod, 21. U-shaped frame, 22. Support roller, 23. Slide, 24. Second screw, 3. Threaded barrel, 31. Handle, 4. Baffle, 41. Notch, 5. Positioning bolt, 51. Positioning sleeve, 52. Clamp. DETAILED DESCRIPTION

[0021] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0022] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0023] The utility model provides a device for replacing rollers of a mining belt conveyor.

[0024] Example 1:

[0025] like Figures 1-4 As shown, it includes a positioning frame 1, which is U-shaped and inverted, so that it can be easily put on the longitudinal beam surface of the belt conveyor bracket. One side and the top of the positioning frame 1 are fixedly connected with an inclined sleeve 11, and the two sleeves 11 are internally slidably connected with support rods 2. The ends of the two support rods 2 are fixedly connected with a U-shaped frame 21, and the interior of the U-shaped frame 21 is rotatably connected with a support roller 22. One side of the positioning frame 1 is fixedly connected with a first screw 12, and the outer surface of the first screw 12 is threadedly connected with a threaded barrel 3. One side of the U-shaped frame 21 is fixedly connected with a second screw 24, and the second screw 24 is threadedly connected Inside the threaded barrel 3, by rotating the threaded barrel 3, the first screw 12 and the second screw 24 are extended from the threaded barrel 3 at the same time, and the distance between the support roller 22 and the positioning frame 1 can be adjusted, and the outer surface of the threaded barrel 3 is fixedly connected with a handle 31, which is convenient for rotating the threaded barrel 3. The outer surface of the U-shaped frame 21 is slidably connected with a baffle 4, and both sides of the U-shaped frame 21 are fixedly connected with a slide 23. A notch 41 is opened on one side of the baffle 4, and the baffle 4 is slidably connected to the slide 23 through the notch 41. After the device is fixed on the belt conveyor, the baffle 4 can be slidably sleeved on the outer surface of the U-shaped frame 21.

[0026] Specifically, the sleeve 11 is fixedly connected with reinforcing rods 13 on both sides, one end of the reinforcing rod 13 is fixedly connected with the positioning frame 1, which can reinforce the sleeve 11 and improve the structural firmness.

[0027] The working principle of the embodiment is as follows: in use, the positioning frame 1 is sleeved on the surface of the longitudinal beam of the belt conveyor support, and the supporting roller 22 is close to the side of the damaged carrier roller, then the first screw rod 12 and the second screw rod 24 are simultaneously extended from the threaded cylinder 3 by rotating the threaded cylinder 3, so that the supporting roller 22 lifts the belt, so that there is a gap between the belt and the damaged carrier roller, then the baffle 4 is sleeved and connected in the sliding groove 23 on both sides of the U-shaped frame 21 through the aperture 41, so that the baffle 4 is located between the damaged carrier roller and the belt, forming isolation, at this time, the damaged carrier roller is disassembled and replaced, during the replacement process, the operator's arm is blocked by the baffle 4 and does not directly contact the belt, thereby improving the safety.

[0028] Example two:

[0029] As shown in Figure 1 , Figure 2 and Figure 5 , on the basis of example one, the positioning frame 1 is fixedly connected with a nut 14 on one side, and a circular hole is formed in the side surface of the positioning frame 1 corresponding to the nut 14, the nut 14 is internally threadedly connected with a positioning bolt 5, the end of the positioning bolt 5 penetrates into the interior of the positioning frame 1 through the circular hole in the side surface of the positioning frame 1, one end of the positioning bolt 5 is rotatably connected with a positioning sleeve 51, and the positioning sleeve 51 is fixedly connected with a clamping plate 52 on one side, by rotating the positioning bolt 5, the clamping plate 52 can be tightly attached to the side surface of the longitudinal beam of the belt conveyor support, thereby achieving the purpose of clamping the longitudinal beam, avoiding the problem that the positioning frame 1 is driven to slide on the surface of the longitudinal beam during the operation of the belt, and improving the reliability.

[0030] The working principle of the embodiment is as follows: in use, the difference from example one is that after the positioning frame 1 is sleeved on the surface of the longitudinal beam of the belt conveyor support, the clamping plate 52 can be tightly attached to the side surface of the longitudinal beam by rotating the positioning bolt 5, thereby achieving the purpose of clamping the longitudinal beam and avoiding the problem that the positioning frame 1 slides during the operation of the conveyor belt.

Claims

1. A mining belt conveyor roller replacement device, comprising a positioning frame (1), characterized in that: One side and the top of the positioning frame (1) are fixedly connected to an inclined sleeve (11), the interiors of the two sleeves (11) are slidably connected to support rods (2), the ends of the two support rods (2) are fixedly connected to a U-shaped frame (21), the interior of the U-shaped frame (21) is rotatably connected to a support roller (22), one side of the positioning frame (1) is fixedly connected to a first screw (12), the outer surface of the first screw (12) is threadedly connected to a threaded barrel (3), one side of the U-shaped frame (21) is fixedly connected to a second screw (24), the second screw (24) is threadedly connected to the interior of the threaded barrel (3), and the outer surface of the U-shaped frame (21) is slidably connected to a baffle (4).

2. The mining belt conveyor roller replacement device according to claim 1, characterized in that: Both sides of the U-shaped frame (21) are fixedly connected with a slide groove (23), and a notch (41) is opened on one side of the baffle (4), and the baffle (4) is slidably connected in the slide groove (23) through the notch (41).

3. The mining belt conveyor roller replacement device according to claim 1, characterized in that: Both sides of the sleeve (11) are fixedly connected with reinforcement rods (13), and one end of the reinforcement rod (13) is fixedly connected to the positioning frame (1).

4. The mining belt conveyor roller replacement device according to claim 1, characterized in that: A handle (31) is fixedly connected to the outer surface of the threaded barrel (3).

5. The mining belt conveyor roller replacement device according to claim 1, characterized in that: A nut (14) is fixedly connected to one side of the positioning frame (1), and a positioning bolt (5) is connected to the inner thread of the nut (14), and the end of the positioning bolt (5) passes through the interior of the positioning frame (1).

6. The mining belt conveyor roller replacement device according to claim 5, characterized in that: One end of the positioning bolt (5) is rotatably connected to a positioning sleeve (51), and one side of the positioning sleeve (51) is fixedly connected to a clamping plate (52).

Images