Rotary deburring device

Abstract

The utility model discloses a rotary deburring device which comprises a bottom plate, a driven wheel component A part is installed on one side of the top of the bottom plate, a driving wheel component B part is installed on the other side of the top of the bottom plate, bearing seats are installed below the centers of the driven wheel component A part and the driving wheel component B part respectively, and the bearing seats are connected with the driven wheel component A part and the driving wheel component B part. And a positioning guide sleeve is mounted above the bearing seat. The bottom plate, the bearing seat, the positioning guide sleeve, the driven wheel component A part, the driving wheel component B part and the power brush head component C part are matched together, so that the device is convenient to use, products are placed on the positioning guide sleeve and matched with a control system to act in sequence, the products are automatically clamped and rotated, the brush head is rotated to brush hair in a whole circle, efficiency and rapidness are achieved, and production efficiency is improved. Operation of workers is thoroughly removed, the number of the workers is reduced, the quality is improved, the production efficiency is improved, and the deburring effect is far better than the manual deburring effect.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical manufacturing, in particular to a rotating burr removal device. Background Art

[0002] After machining a washing machine transmission component, the intermittent cutting of the machined structure leaves plastic shavings on the cut surface. These shavings need to be manually removed with a small brush to improve product quality. However, this manual deburring process is subject to subjective factors, resulting in poor deburring quality and a serious impact on product quality. Therefore, a rotary deburring device is urgently needed to address this issue. Utility Model Content

[0003] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a rotary burr removal device, which has the function of realizing automatic operation of removing plastic chips, and combined with a robot to take and put materials, completely eliminates the operation of employees, reduces the number of personnel, improves quality and increases production efficiency, and automatically clamps and rotates after the product is positioned, so that the brush wheel can completely and evenly remove the plastic chips around the product, making the deburring effect far surpass the advantages of manual removal.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a rotary burr removal device, comprising a base plate, a driven wheel component A portion being mounted on one side of the top of the base plate, a driving wheel component B portion being mounted on the other side of the top of the base plate, bearing seats being mounted below the centers of both the driven wheel component A portion and the driving wheel component B portion, a positioning guide sleeve being mounted above the bearing seat, and a power brush head component C portion being mounted at the rear of the base plate;

[0005] Part A of the driven wheel component includes: three L-shaped brackets, the same lower bearing mounting plate is installed above the three L-shaped brackets, an adapter plate is installed on the top of the other side of the lower bearing mounting plate, an upper bearing mounting plate is installed above the adapter plate, an upper bearing seat is symmetrically installed above the upper bearing mounting plate, and a lower bearing seat is symmetrically installed below the lower bearing mounting plate, a driven wheel is arranged between the lower bearing seat and the upper bearing seat, and the upper and lower shaft heads of the driven wheel are respectively inserted into the bearing inner holes of the upper bearing seat and the lower bearing seat and used in conjunction with them.

[0006] The driving wheel component B includes: a front side plate and a rear side plate, the center of the front side plate and the rear side plate is fixedly connected to the same slider mounting plate, the slider part of the guide rail pair is installed below the slider mounting plate, the lower slide rail part of the guide rail pair is fixedly connected to the driving wheel mounting plate, the slider part and the slide rail part of the guide rail pair are slidably connected, a cylinder joint plate is installed below the driving wheel mounting plate, one side of the cylinder joint plate is connected to the cylinder, and the cylinder is located on the side of the rear side plate, the guide rod end of the cylinder is fixedly connected to the cylinder joint, and the cylinder joint The slot of the driving wheel mounting plate is used in conjunction with the slot of the cylinder joint plate, and a first shaft is installed on the top of the driving wheel mounting plate, and a bearing is installed above the first shaft, and a driving wheel is sleeved on the surface of the bearing, and the inner hole of the driving wheel and the bearing are used in conjunction with each other, and a second synchronous pulley is provided below the driving wheel, and a stepper motor is fixedly connected to the lower end of the side surface of the driving wheel mounting plate, and a first synchronous pulley is installed on the motor shaft head of the stepper motor, and a first synchronous belt is provided on the surface of the first synchronous pulley, and the first synchronous belt is installed around the first synchronous pulley and the second synchronous pulley.

[0007] The C component of the power brush head includes: two block-type bracket plates, the same front and rear adjustment plates are installed above the two block-type bracket plates, four adjusting screws are installed on the top of the front and rear adjustment plates, and the four adjusting screws are arranged in a rectangular pattern in groups of two, and the same guide rail mounting plate is installed above the four adjusting screws, the two sides of the top of the guide rail mounting plate are symmetrically fixedly connected with guide rail pads, and the guide rail mounting plate is located in the center of the guide rail pad block, the top of the guide rail pad block is installed with the linear rail of the guide rail pair, the top of the guide rail pair sliding slider is fixedly connected with the slider mounting plate, one side of the slider mounting plate is fixedly connected with a rodless cylinder, and both ends of the cylinder body of the rodless cylinder are fixedly connected to the guide rail mounting plate, the slider part of the rodless cylinder is located below the slider mounting plate, and one side of the top of the slider mounting plate is fixed A power structure mounting plate is connected, and a reinforcing rib is fixedly connected between the slider mounting plate and the power structure mounting plate, a servo motor is installed on the inner side of the power structure mounting plate, the motor shaft head of the servo motor passes through the power structure mounting plate and is installed with a third synchronous pulley, a bearing seat is installed on the inner side of the power structure mounting plate, the inner wall of the bearing seat is fixedly connected with a second shaft, the other end of the second shaft passes through the power structure mounting plate and is fixed with a fourth synchronous pulley, the surface of the fourth synchronous pulley is sleeved with a second synchronous belt, and the second synchronous belt is installed around the third synchronous pulley and the fourth synchronous pulley, the other end of the second shaft is connected to a drill chuck, and the other end of the drill chuck is installed with a nylon brush, and a dust cover is installed on the side of the slider mounting plate close to the nylon brush, and the dust cover covers the nylon brush.

[0008] As a preferred embodiment of the present invention, the driven wheel component part, the driving wheel component part and the power brush head component part are all electrically connected to an external electrical control device.

[0009] As a preferred embodiment of the present invention, the exhaust port of the dust cover is fixedly connected to a vacuum cleaner.

[0010] As a preferred embodiment of the present invention, an external collaborative robot is provided on the top of the base plate.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] The utility model is easy to use through the cooperation of the base plate, the bearing seat, the positioning guide sleeve, the driven wheel component part A, the driving wheel component part B and the power brush head component part C. By placing the product on the positioning, cooperating with the control system for sequential action, automatically clamping and rotating the product, and rotating the brush head in a full circle to remove hair, the utility model is efficient and quick, completely eliminating the need for employee operation, reducing the number of personnel, improving quality and increasing production efficiency, and the deburring effect far exceeds that of manual removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic top view of the structure of the utility model;

[0014] Figure 2 It is a three-dimensional schematic diagram of the structure of the utility model;

[0015] Figure 3 This is a three-dimensional schematic diagram of part A of the driven wheel component of the present invention;

[0016] Figure 4 This is a bottom perspective schematic diagram of part A of the driven wheel component of the present invention;

[0017] Figure 5 This is a three-dimensional schematic diagram of the driving wheel component B of the utility model;

[0018] Figure 6 This is a bottom view of the driving wheel component B of the present invention;

[0019] Figure 7 This is a three-dimensional schematic diagram of part C of the power brush head of the present invention;

[0020] Figure 8 This is a three-dimensional schematic diagram of part C of the power brush head of the present invention from another angle.

[0021] In the figure: 1. Base plate; 2. Bearing seat; 3. Positioning guide sleeve; A01. L-shaped bracket; A02. Lower bearing mounting plate; A03. Adapter plate; A04. Upper bearing mounting plate; A05. Upper bearing seat; A06. Lower bearing seat; A07. Driven pulley; B01. Front side plate; B02. Rear side plate; B03. Slider mounting plate; B04. Guide rail pair; B05. Driving pulley mounting plate; B06. Cylinder connector plate; B07. Cylinder; B08. Cylinder connector; B09. Stepper motor; B10. First synchronous pulley; B11. First synchronous belt; B12. Second synchronous pulley B13, driving wheel; B14, bearing; B15, first shaft; C01, bracket plate; C02, front and rear adjustment plates; C03, adjusting screw; C04, guide rail mounting plate; C05, guide rail spacer; C06, guide rail pair; C07, slider mounting plate; C08, rodless cylinder; C09, power structure mounting plate; C10, reinforcing rib; C11, servo motor; C12, third synchronous pulley; C13, second synchronous belt; C14, fourth synchronous pulley; C15, second shaft; C16, bearing seat; C17, drill chuck; C18, nylon brush; C19, dust cover. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figures 1 to 8 As shown, the utility model provides a rotary burr removal device, comprising a base plate 1, a driven wheel component A is installed on one side of the top of the base plate 1, a driving wheel component B is installed on the other side of the top of the base plate 1, a bearing seat 2 is installed below the center of the driven wheel component A and the driving wheel component B, a positioning guide sleeve 3 is installed above the bearing seat 2, and a power brush head component C is installed at the rear of the base plate 1;

[0024] Part A of the driven wheel component includes: three L-shaped brackets A01, and the same lower bearing mounting plate A02 is installed above the three L-shaped brackets A01, and an adapter plate A03 is installed on the top of the other side of the lower bearing mounting plate A02, and an upper bearing mounting plate A04 is installed above the adapter plate A03, and an upper bearing seat A05 is symmetrically installed above the upper bearing mounting plate A04, and a lower bearing seat A06 is symmetrically installed below the lower bearing mounting plate A02, and a driven wheel A07 is arranged between the lower bearing seat A06 and the upper bearing seat A05, and the upper and lower shaft heads of the driven wheel A07 are respectively inserted into the bearing inner holes of the upper bearing seat A05 and the lower bearing seat A06 and used in conjunction with them.

[0025] The driving wheel component B includes: a front side plate B01 and a rear side plate B02, the front side plate B01 and the rear side plate B02 are fixedly connected in the center with the same slider mounting plate B03, the slider part of the guide rail pair B04 is installed below the slider mounting plate B03, the lower slide rail part of the guide rail pair B04 is fixedly connected with the driving wheel mounting plate B05, the slider part and the slide rail part of the guide rail pair B04 are slidingly connected, a cylinder joint plate B06 is installed below the driving wheel mounting plate B05, one side of the cylinder joint plate B06 is connected to the cylinder B07, and the cylinder B07 is located on the side of the rear side plate B02, the guide rod end of the cylinder B07 is fixedly connected to the cylinder joint B08, and the clamping part of the cylinder joint B08 The groove is used in conjunction with the slot of the cylinder joint plate B06. A first shaft B15 is installed on the top of the driving wheel mounting plate B05, and a bearing B14 is installed above the first shaft B15. The surface of the bearing B14 is sleeved with a driving wheel B13, and the inner hole of the driving wheel B13 and the bearing B14 are used in conjunction with each other. A second synchronous pulley B12 is provided below the driving wheel B13, and the lower end of the side of the driving wheel mounting plate B05 is fixedly connected to a stepper motor B09, and a first synchronous pulley B10 is installed on the motor shaft head of the stepper motor B09. The surface of the first synchronous pulley B10 is provided with a first synchronous belt B11, and the first synchronous belt B11 is installed around the first synchronous pulley B10 and the second synchronous pulley B12.

[0026] The power brush head component C includes: two L-shaped bracket plates C01, the same front and rear adjustment plates C02 are installed above the two L-shaped bracket plates C01, four adjustment screws C03 are installed on the top of the front and rear adjustment plates C02, and the four adjustment screws C03 are arranged in a rectangular shape in pairs, and the same guide rail mounting plate C04 is installed above the four adjustment screws C03. The two sides of the top of the guide rail mounting plate C04 are symmetrically fixed with guide rail spacers C05, and the guide rail mounting plate C04 is located on the guide rail. The linear rail of the guide rail pair C06 is installed on the top of the guide rail pair C06 sliding block. The top of the sliding block of the guide rail pair C06 is fixedly connected with the slider mounting plate C07. One side of the slider mounting plate C07 is fixedly connected with the rodless cylinder C08. Both ends of the cylinder body of the rodless cylinder C08 are fixedly connected to the guide rail mounting plate C04. The slider part of the rodless cylinder C08 is located below the slider mounting plate C07. One side of the top of the slider mounting plate C07 is fixedly connected with the power structure mounting plate. The mounting plate C09, the slider mounting plate C07 and the power structure mounting plate C09 are fixedly connected with a reinforcing rib C10. The inner side of the power structure mounting plate C09 is installed with a servo motor C11. The motor shaft head of the servo motor C11 passes through the power structure mounting plate C09 and is installed with a third synchronous pulley C12. The inner side of the power structure mounting plate C09 is installed with a bearing seat C16. The inner wall of the bearing seat C16 is fixedly connected with a second shaft C15. The other end of the second shaft C15 passes through the power structure mounting plate C09. The mounting plate C09 is fixed with the fourth synchronous pulley C14, the surface of the fourth synchronous pulley C14 is sleeved with the second synchronous belt C13, and the second synchronous belt C13 is installed around the third synchronous pulley C12 and the fourth synchronous pulley C14. The other end of the second shaft C15 is connected to the drill chuck C17, and the other end of the drill chuck C17 is installed with a nylon brush C18. A dust cover C19 is installed on the side of the slider mounting plate C07 close to the nylon brush C18, and the dust cover C19 covers the nylon brush C18.

[0027] refer to Figure 1 and Figure 2 The driven wheel component A, the driving wheel component B and the power brush head component C are all electrically connected to the external electrical control device.

[0028] As a technical optimization solution of the present invention, by setting up an external electrical control device, the electrical device can be used to control the sequential actions of various components, so that the various components can be operated in an orderly manner.

[0029] refer to Figure 1 、 Figure 2 and Figure 8 The exhaust port of the dust cover C19 is fixedly connected with a dust collector.

[0030] As a technical optimization solution of the present invention, the provision of a vacuum cleaner can effectively reduce the flying of dust, thereby achieving a dust removal effect.

[0031] refer to Figure 1 , a peripheral collaborative manipulator is provided on the top of the base plate 1.

[0032] As a technical optimization solution of the present invention, through the setting of an external collaborative manipulator, automated production of material picking and placing can be achieved, thereby improving the working efficiency of the device.

[0033] The working principle and use process of the utility model are as follows: When using the rotary burr removal device, press the three L-shaped brackets A01 of the driven wheel part A into the Figure 1 Install it to the left front of the bottom plate 1; press the front side plate B01 and the rear side plate B02 of the driving wheel part B into the Figure 1 The direction is installed to the right front of the bottom plate 1; the bearing seat 2 is installed below the bottom plate 1 at the center line of the driven wheel A07 and the driving wheel B13, and a positioning guide sleeve 3 is installed on the inner hole of the bearing above the bearing seat 2; the two L-shaped bracket plates C01 of the power brush head part C are pressed Figure 1 Direction is installed at the rear of the base plate 1, and the nylon brush C18 is aligned with the center line of the driven wheel A07 and the driving wheel B13.

[0034] When the product is placed on the driven wheel A07 and the driving wheel B13, and the lower end is positioned on the plane of the positioning guide sleeve 3, the cylinder joint B08 on the guide rod of the cylinder B07 in the driving wheel component B pushes the cylinder joint plate B06, which drives the driving wheel mounting plate B05 and the driving wheel B13 installed in the front forward, clamping the product between the two driven wheels A07 and the driving wheel B13. Then, the stepper motor B09 rotates, and the first synchronous pulley B10 on the shaft head drives the second synchronous pulley B12 and the driving wheel B13 to rotate through the first synchronous belt B11. The driving wheel B13 then drives the clamped product to rotate.

[0035] Then, the servo motor C11 of the power brush head part C starts to rotate, and the third synchronous pulley C12 of the motor shaft head drives the fourth synchronous pulley C14 to rotate through the second synchronous belt C13. The fourth synchronous pulley C14 drives the second shaft C15 and its connected drill chuck C17 and the clamped nylon brush C18 to rotate; then the slider of the rodless cylinder C08 drives the slider mounting plate C07 forward, and at the same time drives the rotating nylon brush C18 installed on the slider mounting plate C07 to contact the burr position of the product and brush it away. After the burrs have been brushed away for more than one circle, the rodless cylinder C08 retreats in the opposite order, and the rotating nylon brush C18 driven by the servo motor C11 is stopped; the stepper motor B09 of the driving wheel component B stops rotating and stops the driving wheel B13 it drives, and the cylinder joint B08 on the guide rod of the cylinder B07 drives the cylinder joint plate B06 to retreat, and at the same time drives the driving wheel mounting plate B05 and the driving wheel B13 installed in front of it to retreat to loosen the product;

[0036] The method of using the utility model is as follows: after adjusting the motor speed and the positioning height, start the vacuum cleaner, put the product into the positioning guide sleeve 3, start the device and wait for the deburring operation to be completed, and then take away the product.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rotary deburring device comprising a base plate (1), characterized in that: A driven wheel component A is installed on one side of the top of the base plate (1), and a driving wheel component B is installed on the other side of the top of the base plate (1). A bearing seat (2) is installed below the center of each of the driven wheel component A and the driving wheel component B. A positioning guide sleeve (3) is installed above the bearing seat (2). A power brush head component C is installed at the rear of the base plate (1); Part A of the driven wheel component comprises: three L-shaped brackets (A01), the same lower bearing mounting plate (A02) is installed above the three L-shaped brackets (A01), an adapter plate (A03) is installed on the top of the other side of the lower bearing mounting plate (A02), an upper bearing mounting plate (A04) is installed above the adapter plate (A03), an upper bearing seat (A05) is symmetrically installed above the upper bearing mounting plate (A04), a lower bearing seat (A06) is symmetrically installed below the lower bearing mounting plate (A02), a driven wheel (A07) is arranged between the lower bearing seat (A06) and the upper bearing seat (A05), and the upper and lower shaft heads of the driven wheel (A07) are respectively inserted into the bearing inner holes of the upper bearing seat (A05) and the lower bearing seat (A06) and used in conjunction with them. The driving wheel component B comprises: a front side plate (B01) and a rear side plate (B02); a same slider mounting plate (B03) is fixedly connected in the center above the front side plate (B01) and the rear side plate (B02); a slider portion of a guide rail pair (B04) is mounted below the slider mounting plate (B03); a driving wheel mounting plate (B05) is fixedly connected to the lower slide rail portion of the guide rail pair (B04); the slider portion and the slide rail portion of the guide rail pair (B04) are slidingly connected; a cylinder joint plate (B06) is mounted below the driving wheel mounting plate (B05); a cylinder (B07) is connected to one side of the cylinder joint plate (B06), and the cylinder (B07) is located on the side of the rear side plate (B02); a guide rod end of the cylinder (B07) is fixedly connected to a cylinder joint (B08), and a slot of the cylinder joint (B08) is provided. The driving wheel mounting plate (B05) is used in conjunction with the slot of the cylinder joint plate (B06); a first shaft (B15) is installed on the top of the driving wheel mounting plate (B05); a bearing (B14) is installed above the first shaft (B15); a driving wheel (B13) is sleeved on the surface of the bearing (B14); and the inner hole of the driving wheel (B13) and the bearing (B14) are used in conjunction with each other; a second synchronous pulley (B12) is provided below the driving wheel (B13); a stepper motor (B09) is fixedly connected to the lower end of the side surface of the driving wheel mounting plate (B05); a first synchronous pulley (B10) is installed on the motor shaft head of the stepper motor (B09); a first synchronous belt (B11) is provided on the surface of the first synchronous pulley (B10), and the first synchronous belt (B11) is installed around the first synchronous pulley (B10) and the second synchronous pulley (B12). The power brush head component C comprises: two L-shaped bracket plates (C01), the same front and rear adjustment plates (C02) are installed above the two L-shaped bracket plates (C01), four adjustment screws (C03) are installed on the top of the front and rear adjustment plates (C02), and the four adjustment screws (C03) are arranged in a rectangular shape in pairs, and the same guide rail mounting plate (C04) is installed above the four adjustment screws (C03), and the two sides of the top of the guide rail mounting plate (C04) are symmetrically fixedly connected with guide rail pads (C05), and the guide rail mounting plate (C04) is located on the guide rail pad block (C 05), the linear rail of the guide rail pair (C06) is installed on the top of the guide rail pad (C05), the top of the sliding slider of the guide rail pair (C06) is fixedly connected with a slider mounting plate (C07), one side of the slider mounting plate (C07) is fixedly connected with a rodless cylinder (C08), and both ends of the cylinder body of the rodless cylinder (C08) are fixedly connected to the guide rail mounting plate (C04), the slider portion of the rodless cylinder (C08) is located below the slider mounting plate (C07), and one side of the top of the slider mounting plate (C07) is fixedly connected with a power structure mounting plate (C09). A reinforcing rib (C10) is fixedly connected between the slider mounting plate (C07) and the power structure mounting plate (C09); a servo motor (C11) is installed on the inner side of the power structure mounting plate (C09); a motor shaft head of the servo motor (C11) passes through the power structure mounting plate (C09) and is installed with a third synchronous pulley (C12); a bearing seat (C16) is installed on the inner side of the power structure mounting plate (C09); a second shaft (C15) is fixedly connected to the inner wall of the bearing seat (C16); the other end of the second shaft (C15) passes through the power structure mounting plate (C09) and is fixed to the inner wall of the bearing seat (C16). 09) and fixed with a fourth synchronous pulley (C14), the surface of the fourth synchronous pulley (C14) is provided with a second synchronous belt (C13), and the second synchronous belt (C13) is installed around the third synchronous pulley (C12) and the fourth synchronous pulley (C14), the other end of the second shaft (C15) is connected to the drill chuck (C17), the other end of the drill chuck (C17) is installed with a nylon brush (C18), and a dust cover (C19) is installed on the side of the slider mounting plate (C07) close to the nylon brush (C18), and the dust cover (C19) covers the nylon brush (C18).

2. The rotary deburring device according to claim 1, characterized in that: The driven wheel component part A, the driving wheel component part B and the power brush head component part C are all electrically connected to an external electrical control device.

3. The rotary deburring device according to claim 1, characterized in that: The exhaust port of the dust cover (C19) is fixedly connected to a dust collector.

4. The rotary deburring device according to claim 1, characterized in that: An external collaborative manipulator is provided on the top of the base plate (1).

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