Bamboo fiber composite pipeline forming temperature control adjusting device

By adopting the design of evenly distributed water-conducting heat exchange tubes and water-conducting joints in the production of bamboo fiber composite pipes, the problem of uneven temperature during the bamboo fiber pipe molding process is solved, efficient and safe temperature control is achieved, and the pipe quality and equipment stability are improved.

CN223420053UActive Publication Date: 2025-10-10HUNAN XIECHENG PIPE IND TECH
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Patent Information

Application Number
CN202422199376.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-10-10
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

Bamboo fiber pipes are prone to temperature fluctuations during the production process, which can damage the material and affect molding quality and equipment safety. Existing temperature control devices cannot effectively ensure temperature uniformity and safety.

Method used

The uniformly distributed water-conducting heat exchange tube structure design, combined with multiple water-conducting joints, realizes the rapid circulation and uniform regulation of cooling water. Through the coordination of the water inlet section, water outlet section and transition section, the efficiency and accuracy of temperature control are ensured.

Benefits of technology

The temperature of the bamboo fiber composite pipe is controlled within a reasonable range, local temperature rise is avoided, the pipe production quality and equipment safety are improved, and the occurrence of temperature fluctuations is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bamboo fiber composite pipeline forming temperature control adjusting device which comprises a forming pipeline, a temperature control device and a temperature control device. The heat exchange pipeline is arranged at the end part of the forming pipeline; the water inlet section and the water outlet section are symmetrically arranged at the two ends of the heat exchange pipeline; and the transition sections are arranged between the adjacent heat exchange pipelines and used for connecting the heat exchange pipelines. The device has the beneficial effects that the structural design of the uniformly distributed water guide heat exchange pipes is adopted, and a plurality of water guide joints are combined, so that rapid circulation of cooling water can be realized, meanwhile, the efficiency of temperature control regulation can be ensured, the temperature can be ensured to be within a reasonable control range, and meanwhile, the cooling water can be ensured to uniformly regulate heat in the heat exchange pipes; and the local temperature rise condition is avoided, and the production quality of the pipe is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bamboo fiber pipe production, in particular to a bamboo fiber composite pipe forming temperature control and regulating device. Background Art

[0002] At present, in the production process of bamboo fiber pipes, the raw materials of the pipes need to be hot-melt treated and then pressurized into shape. The process is accompanied by thermoforming treatment, so that the molding temperature of the pipes can be kept uniform and stable during the discharge process.

[0003] Based on the above process requirements, it is necessary to ensure that the temperature state during pipe forming is stable, neither too high nor too low, especially when it comes to the need for temperature control, which needs to be kept as accurate and efficient as possible. Since bamboo fiber is prone to temperature fluctuations during transportation during production, the hot melting speed of the bamboo fiber composite material will significantly increase the risk of combustion. When it reaches its ignition point, it will cause damage to the material at the very least, affecting the quality of pipe forming. At worst, it will cause equipment failure and shutdown, posing a certain degree of safety hazard. In the current bamboo fiber pipe production process, the temperature control part is still solidified, and its temperature control requirements are limited. It is impossible to fully guarantee the uniformity of the overall cycle temperature control, which is likely to affect the forming quality of the pipe and cannot meet current usage needs. Therefore, targeted adjustments are needed. Utility Model Content

[0004] The purpose of the present invention is to provide a temperature control and adjustment device for forming a bamboo fiber composite pipe in order to solve the above-mentioned problem, so as to solve the technical problem that in the prior art, bamboo fiber pipes often produce temperature fluctuations during the forming process due to the production of raw materials, which may cause material damage and affect the quality of pipe forming, or even cause equipment failure and shutdown, and there are certain safety hazards. Among the many technical solutions provided by the present invention, the preferred technical solution adopts a uniformly distributed water-conducting heat exchange pipe structural design, combined with multiple water-conducting joints, which can achieve rapid circulation of cooling water, while ensuring the efficiency of temperature control and ensuring that the temperature is within a reasonable control range. At the same time, it can ensure that the cooling water uniformly adjusts the heat inside the heat exchange pipe, avoiding the occurrence of local temperature rise, and further improving the production quality of the pipe, as described below.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The utility model provides a bamboo fiber composite pipe forming temperature control and adjustment device, comprising:

[0007] A shaped pipe, wherein a shaped inner pipe is provided inside the shaped pipe;

[0008] A heat exchange pipe is provided at the end of the formed pipe;

[0009] The water inlet section and the water outlet section are symmetrically arranged at both ends of the heat exchange pipe;

[0010] The transition section is provided between adjacent heat exchange pipes and is used to connect the heat exchange pipes.

[0011] Preferably, the interior of the heat exchange pipe is provided with uniformly distributed water-conducting heat exchange pipes, and the flow direction of the water-conducting heat exchange pipes is parallel to the flow direction of the formed inner pipe, and the water-conducting heat exchange pipes are arranged around the outside of the formed inner pipe.

[0012] Preferably, the water inlet section and the water outlet section are provided with a water guide cavity corresponding to the position of the water guide heat exchange tube, the water inlet section and the water outlet section are both provided with a conducting layer connected to the water guide cavity, and the outer walls of the water inlet section and the water outlet section are provided with a water guide joint.

[0013] Preferably, there are four water guide joints, which are evenly distributed on the outer wall of the water inlet section.

[0014] Preferably, positioning grooves are formed on the outer walls of the water outlet section and the water inlet section, and positioning protrusions matching the positioning grooves are provided on the outer wall of the transition section.

[0015] Preferably, a pressure gauge is provided on the surface of the transition section.

[0016] The beneficial effects are:

[0017] The structural design of evenly distributed water-conducting heat exchange pipes, combined with multiple water-conducting joints, can achieve rapid circulation of cooling water, while ensuring the efficiency of temperature control regulation, ensuring that the temperature is within a reasonable control range, and ensuring that the cooling water evenly regulates the heat inside the heat exchange pipes, avoiding local temperature rise and further improving the production quality of the pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a three-dimensional structure of the utility model Figure 1 ;

[0020] Figure 2 It is a three-dimensional structure of the utility model Figure 2 ;

[0021] Figure 3 It is a three-dimensional structure of the utility modelFigure 1 ;

[0022] Figure 4 It is the main view of the utility model;

[0023] Figure 5 It is a bottom view of the present utility model.

[0024] The following are the descriptions of the reference numerals:

[0025] 1. Molded inner tube; 2. Pressure gauge; 3. Heat exchange pipe; 4. Lower hopper; 5. Molded pipe; 6. Transition section; 7. Water inlet section; 8. Water outlet section; 9. Water-conducting heat exchange pipe; 10. Positioning protrusion; 11. Positioning groove; 12. Water guide joint; 13. Conductive layer; 14. Water guide cavity. DETAILED DESCRIPTION

[0026] To make the purpose, technical solution, and advantages of the present invention more clear, the technical solution of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1-5 As shown, the utility model provides a bamboo fiber composite pipe forming temperature control and adjustment device, comprising:

[0028] The molding pipe 5 has a molding inner pipe 1 inside, and the molding pipe 5 is arranged below the outlet end of the lower hopper 4. It can be used in conjunction with the material conveying mechanism and the molten material in front to heat the granular material, so that the conveyed material is in a molten state to facilitate transportation into the interior of the pipe. The structure of the molding inner pipe 1 can be used in conjunction with a single or double screw arrangement to meet the needs of different conveying structures.

[0029] The heat exchange pipe 3 is provided at the end of the forming pipe 5. There are multiple heat exchange pipes 3, which can be adjusted according to the use needs, so as to facilitate temperature control adjustment of molten materials with different raw material ratios;

[0030] The water inlet section 7 and the water outlet section 8 are symmetrically arranged at both ends of the heat exchange pipe 3. The water inlet section 7 and the water outlet section 8 are respectively used to connect to an external heat exchanger. The cooling water provided by the external heat exchanger can cool the material transported inside the formed inner tube 1, thereby ensuring the temperature control adjustment range during the fluid transportation process, thereby ensuring the transportation efficiency.

[0031] The transition section 6 is provided between adjacent heat exchange pipes 3 and is used to connect the heat exchange pipes 3. The design of the transition section 6 can cooperate with the heat exchange pipes 3 to achieve the size adjustment of the cooling molding equipment to meet different production requirements. At the same time, it can also achieve zoned temperature control, further improving the accuracy of the pipe temperature control process, thereby improving product quality.

[0032] During installation, the operator determines the number of heat exchange pipes 3 according to the process requirements of the produced bamboo fiber pipes, and then uses bolts to connect the water inlet section 7 and the heat exchange pipes 3. After the connection is completed, the heat exchange pipes 3 are spliced ​​together. After the splicing is completed, the pipes of the external heat exchange equipment are connected to the joints on the water inlet section 7 and the water outlet section 8, and the installation work is completed.

[0033] During use, the granular material is put into the stirring equipment through the lower hopper 4 and melted at high temperature. The melted material is in a molten state and will be transported along the molded inner tube 1 inside the heat exchange pipe 3. During the flow of the material, cooling water will enter from the water inlet section 7 and be discharged from the water outlet section 8. In this process, it flows through the water-conducting heat exchange tube 9, and in this process, the temperature of the molten material inside the molded inner tube 1 is controlled and regulated, and finally the overall forming of the bamboo fiber composite pipe is realized, which can realize stable adjustment of the partitions and timely carry out targeted cooling for areas prone to temperature rise according to the requirements of the production process to ensure the production quality of the bamboo fiber pipe.

[0034] In another embodiment, the interior of the heat exchange pipe 3 is provided with evenly distributed water-conducting heat exchange pipes 9, and the flow direction of the water-conducting heat exchange pipes 9 is parallel to the flow direction of the formed inner pipe 1. The water-conducting heat exchange pipes 9 are arranged in a surrounding manner on the outside of the formed inner pipe 1. The use of the surrounding water-conducting heat exchange pipes 9 can evenly conduct and transport the cooling water along the heat exchange pipe 3, and perform temperature control on the molten material inside the heat exchange pipe 3, thereby realizing cooling and temperature control step by step, and finally realizing the molding process of the bamboo fiber pipe until the pipe is exported to the molding equipment. This transportation method of the water-conducting heat exchange pipes 9 can significantly improve the circulation efficiency of the cooling water, and thus can ensure the temperature control and regulation state during the molding process inside each heat exchange pipe 3, avoid the occurrence of temperature fluctuations to the greatest extent, and ensure the safety of the production process.

[0035] In another embodiment, a water guide cavity 14 corresponding to the position of the water-conducting heat exchange pipe 9 is provided on the water inlet section 7 and the water outlet section 8, wherein an extended positioning protrusion 10 is provided on the end surface of the water guide cavity 14, which can be extended into the heat exchange water guide pipe for sealing and positioning, thereby preventing the cooling water from leaking along the side wall of the heat exchange pipe 3 during transportation and affecting the temperature control effect. A conductive layer 13 connected to the water guide cavity 14 is provided inside the water inlet section 7 and the water outlet section 8, and a water guide joint 12 is provided on the outer wall of the water inlet section 7 and the water outlet section 8, wherein, The conductive layer 13 is a circular cavity surrounding the water inlet section 7 and the water outlet section 8. Its function is to connect the various water guide cavities 14, so that the water flow introduced into each water guide joint 12 can move along the conductive layer 13, and then disperse into each water guide cavity 14, and move along the water guide heat exchange tube 9, and finally be discharged from the water guide joint 12 of the water outlet section 8. During the heat exchange cycle, the water flow can regulate the temperature of the molten material transported inside the molded inner tube 1, thereby meeting different control requirements.

[0036] In another embodiment, there are four water guide joints 12, which are evenly distributed on the outer wall of the water inlet section 7. The uniformly distributed water guide joints 12 structural design can ensure that the cooling water can move evenly along the conductive layer 13 during the transportation process, and then be distributed to each water guide cavity 14 for transportation. It can improve the overall uniformity of the molten material during the uniform cooling of the pipe forming process, ensure the stability of the state on the circumference of the pipe body, and at the same time increase the speed of water circulation, improve the efficiency of temperature control regulation, and further reduce the occurrence of temperature runaway.

[0037] In another embodiment, a positioning groove 11 is formed on the outer walls of the water outlet section 8 and the water inlet section 7, and a positioning protrusion 10 that cooperates with the positioning groove 11 is provided on the outer wall of the transition section 6. The positioning groove 11 and the positioning protrusion 10 have corresponding sizes and can be interlocked with each other for positioning, so as to improve efficiency during installation. At the same time, threaded holes for matching installation are provided on the side walls of the water outlet section 8, the water inlet section 7 and the positioning protrusion 10, so as to adjust the length of the heat exchange pipe 3 according to the needs of the production process and improve adaptability.

[0038] In another embodiment, a pressure gauge 2 is provided on the surface of the transition section 6, and the external cooling water tower is connected to the water guide joint 12 for water inlet and outlet, so as to cooperate with the adjustment of the pressure and temperature conditions in the molded inner tube 1. The pressure gauge 2 can monitor the temperature condition inside the heat exchange pipe 3 by extending into the transition section 6, and can adjust the temperature of the production situation in time according to the process requirements, and adjust the temperature condition of the molded inner tube 1 inside the heat exchange pipe 3 in a targeted manner to ensure stability during the temperature control adjustment process.

[0039] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A bamboo fiber composite pipe forming temperature control and adjustment device, characterized by: include: A shaped pipe (5), wherein a shaped inner pipe (1) is provided inside the shaped pipe (5); A heat exchange pipe (3) is provided at the end of the formed pipe (5); The water inlet section (7) and the water outlet section (8) are symmetrically arranged at both ends of the heat exchange pipe (3); The transition section (6) is provided between adjacent heat exchange pipes (3) and is used to connect the respective heat exchange pipes (3).

2. The temperature control and adjustment device for forming a bamboo fiber composite pipe according to claim 1 is characterized in that: The heat exchange pipe (3) is provided with uniformly distributed water-conducting heat exchange pipes (9), and the flow direction of the water-conducting heat exchange pipes (9) is parallel to the flow direction of the formed inner pipe (1). The water-conducting heat exchange pipes (9) are arranged around the outside of the formed inner pipe (1).

3. The temperature control and adjustment device for forming a bamboo fiber composite pipe according to claim 2 is characterized in that: The water inlet section (7) and the water outlet section (8) are provided with a water guide cavity (14) corresponding to the position of the water guide heat exchange tube (9); the water inlet section (7) and the water outlet section (8) are both provided with a conducting layer (13) connected to the water guide cavity (14); and the outer walls of the water inlet section (7) and the water outlet section (8) are provided with a water guide joint (12).

4. The temperature control and adjustment device for forming a bamboo fiber composite pipe according to claim 3 is characterized by: There are four water guide joints (12) which are evenly distributed on the outer wall of the water inlet section (7).

5. The temperature control and adjustment device for bamboo fiber composite pipe molding according to claim 1 is characterized in that: Positioning grooves (11) are formed on the outer walls of the water outlet section (8) and the water inlet section (7), and a positioning protrusion (10) matching the positioning grooves (11) is provided on the outer wall of the transition section (6).

6. The temperature control and adjustment device for bamboo fiber composite pipe molding according to claim 1 is characterized by: A pressure gauge (2) is provided on the surface of the transition section (6).