Explosion-proof membrane laminating device

Abstract

The utility model discloses an explosion-proof membrane laminating device, which relates to the technical field of membrane laminating of vehicle-mounted equipment, and comprises a v-shaped jig, a roller is arranged at the bottom end of the v-shaped jig, roller fixing blocks are arranged at two ends of the roller, the roller is rotatably connected between the two roller fixing blocks, the top ends of the two roller fixing blocks are fixedly connected with a fixing plate, and the fixing plate is fixedly connected with the V-shaped jig. Air cylinders are fixedly arranged on the two sides of the top end of the fixing plate, a frame body is fixedly arranged between the two air cylinders, and a synchronous belt is rotationally connected into the frame body; according to the utility model, the roller mechanism adapted to the curved surface of the 3D cover plate is designed, the roller mechanism can move along the preset track, the uniformity and consistency in the laminating process are ensured, the high-precision motor is adopted as a power source, and the Z-axis movement of the motor is controlled by software, so that the automatic vertical laminating of the roller mechanism is realized; software comprises a preset laminating path and a speed control algorithm, so that the precision and high efficiency of the laminating process are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of vehicle-mounted equipment film pasting, in particular to an explosion-proof film pasting device. Background Art

[0002] In modern equipment, especially in-vehicle equipment such as V-shaped cover plates with explosion-proof film, the requirements for roller film application accuracy are increasing.

[0003] Traditional roller film laminating mechanisms can often only fit flat covers. V-shaped covers require manual adjustment of the roller height to match the height of the cover. This process is not only time-consuming and labor-intensive, but also difficult to achieve high-precision requirements.

[0004] Therefore, designing a mechanism that can automatically adjust the roller according to the height of the cover is of great significance for improving the efficiency and accuracy of film lamination. Utility Model Content

[0005] The purpose of the present invention is to provide an explosion-proof film laminating device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides an explosion-proof film bonding device, including a V-shaped jig, a roller is provided at the bottom end of the V-shaped jig, and roller fixing blocks are provided at both ends of the roller. The roller is rotatably connected between the two roller fixing blocks, and the top ends of the two roller fixing blocks are fixedly connected to a fixing plate. Cylinders are fixedly provided on both sides of the top of the fixing plate, and a frame is fixedly provided between the two cylinders. A synchronous belt is rotatably connected inside the frame.

[0007] Furthermore, there are multiple synchronous belts and multiple rollers.

[0008] Furthermore, the number of synchronous belts and rollers is the same, and each synchronous belt corresponds to a roller.

[0009] Furthermore, two fixing brackets are fixedly connected to both sides of the frame, and a motor is provided between the two fixing brackets on each side.

[0010] Furthermore, the motor is threadedly connected to the top of the fixing plate.

[0011] Furthermore, a placement plate is provided at the top of the synchronous belt, a screw slider is fixedly connected to the top of the placement plate, and a top plate is fixedly connected to the top of the screw slider.

[0012] Furthermore, the surface of the roller is covered with a soft material.

[0013] Furthermore, the top surface of the V-shaped jig is arc-shaped.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The device uses software to control the motor's Z-axis to achieve automatic up and down movement, and combines the 3D cover curvature to achieve precise fitting of the explosion-proof film, effectively solving the problems of bubbles and uneven fitting that are prone to occur in the traditional film-laminating process, thereby improving the quality and efficiency of the film-laminating process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall external structure of the utility model;

[0017] Figure 2 This is a front cross-sectional structural diagram of the present utility model;

[0018] Figure 3 It is an exploded view of the overall structure of the utility model.

[0019] In the figure: 1. V-shaped jig; 2. Roller; 3. Roller fixing block; 4. Cylinder; 5. Synchronous belt; 6. Motor; 7. Fixed bracket; 8. Screw slider; 9. Frame; 10. Top plate; 11. Fixed plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1 and Figure 3 The utility model provides a technical solution: an explosion-proof film bonding device, including a V-shaped jig 1, a roller 2 is provided at the bottom end of the V-shaped jig 1, and roller fixing blocks 3 are provided at both ends of the roller 2. The roller 2 is rotatably connected between the two roller fixing blocks 3, and the tops of the two roller fixing blocks 3 are fixedly connected with a fixing plate 11. Cylinders 4 are fixedly provided on both sides of the top of the fixing plate 11, a frame 9 is fixedly provided between the two cylinders 4, and a synchronous belt 5 is rotatably connected in the frame 9.

[0022] During specific implementation, a roller mechanism is designed to adapt to the curved surface of the 3D cover. The roller mechanism can move along a preset trajectory to ensure uniformity and consistency during the bonding process. A high-precision motor 6 is used as the power source. The Z-axis movement of the motor 6 is controlled by software to achieve automatic up and down bonding of the roller mechanism. The software contains a preset bonding path and speed control algorithm to ensure the accuracy and efficiency of the bonding process.

[0023] See Figure 2There are multiple synchronous belts 5 and multiple rollers 2 , and the number of synchronous belts 5 and the number of rollers 2 are the same, and each synchronous belt 5 corresponds to one roller 2 .

[0024] In specific implementation, multiple rollers 2 are more conducive to the fitting between the rollers 2 and the explosion-proof membrane. Multiple synchronous belts 5 correspond one-to-one with the rollers 2, so that the rollers 2 can rotate synchronously through the synchronous belts 5, thereby improving the efficiency of the explosion-proof membrane fitting.

[0025] See Figure 1 Two fixing brackets 7 are fixedly connected to both sides of the frame 9 , and a motor 6 is provided between the two fixing brackets 7 on each side. The motor 6 is threadedly connected to the top of the fixing plate 11 .

[0026] During specific implementation, a high-precision motor 6 is used as the power source, and the Z-axis movement of the motor 6 is controlled by software to achieve automatic up and down bonding of the roller mechanism. The software contains a preset bonding path and speed control algorithm to ensure the accuracy and efficiency of the bonding process.

[0027] See Figure 3 A placement plate is provided at the top of the synchronous belt 5 , a screw slider 8 is fixedly connected to the top of the placement plate, and a top plate 10 is fixedly connected to the top of the screw slider 8 .

[0028] During specific implementation, the screw slider 8 can slide up and down under the drive of the motor 6 to realize automatic up and down movement on the Z axis, thereby realizing automatic up and down fitting of the roller mechanism.

[0029] See Figure 1 , the surface of the roller 2 is covered with soft material.

[0030] During specific implementation, the surface of the roller 2 is covered with soft material to reduce damage to the explosion-proof membrane and the cover plate.

[0031] See Figure 3 The top surface of the V-shaped jig 1 is arc-shaped.

[0032] In specific implementation, the curvature of the top surface of the V-shaped jig 1 achieves precise fitting of the explosion-proof film, effectively solving the problems of bubbles and uneven fitting that are easily generated during the traditional lamination process, thereby improving the quality and efficiency of the film lamination.

[0033] Working principle: The operator fixes the fixed bracket 7 to the bottom of the mounting table through bolts and other fasteners, and fixes the V-shaped cover to be bonded with the explosion-proof film to the upper part of the V-shaped jig 1, so that the side to be bonded faces the bonding device. Before bonding, the explosion-proof film is pre-treated, such as dust removal and static electricity removal, and the explosion-proof film and 3D cover are accurately positioned through visual recognition systems such as CCD to provide a basis for subsequent bonding operations. Then, the motor 6 is started, and a high-precision motor 6 is used as the power source. The Z-axis movement of the motor 6 is controlled by software to realize automatic up and down bonding of the roller mechanism. The software contains a preset bonding path and speed control algorithm to ensure the accuracy and efficiency of the bonding process.

Claims

1. An explosion-proof film laminating device, comprising a V-shaped jig (1), characterized in that: A roller (2) is provided at the bottom end of the V-shaped metallurgical tool (1), and roller fixing blocks (3) are provided at both ends of the roller (2). The roller (2) is rotatably connected between the two roller fixing blocks (3), and the top ends of the two roller fixing blocks (3) are fixedly connected to a fixing plate (11). Cylinders (4) are fixedly provided on both sides of the top end of the fixing plate (11), and a frame (9) is fixedly provided between the two cylinders (4). A synchronous belt (5) is rotatably connected in the frame (9).

2. The explosion-proof film laminating device according to claim 1, characterized in that: The number of the synchronous belt (5) and the number of the rollers (2) are both multiple.

3. The explosion-proof film laminating device according to claim 2, characterized in that: The number of the synchronous belts (5) and the number of rollers (2) are the same, and each synchronous belt (5) corresponds to one roller (2).

4. The explosion-proof film laminating device according to claim 3, characterized in that: Two fixing brackets (7) are fixedly connected to both sides of the frame (9), and a motor (6) is provided between the two fixing brackets (7) on each side.

5. The explosion-proof film laminating device according to claim 4, characterized in that: The motor (6) is threadedly connected to the top end of the fixing plate (11).

6. The explosion-proof film laminating device according to claim 5, characterized in that: A placement plate is provided at the top of the synchronous belt (5), a screw slider (8) is fixedly connected to the top of the placement plate, and a top plate (10) is fixedly connected to the top of the screw slider (8).

7. The explosion-proof film laminating device according to claim 6, characterized in that: The surface of the roller (2) is covered with a soft material.

8. The explosion-proof film laminating device according to claim 7, characterized in that: The top surface of the V-shaped jig (1) is arc-shaped.

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