Transformer frame output mechanism for weld joint heat treatment

By designing a transformer frame output mechanism for weld heat treatment, the problems of insufficient movement direction and load-bearing capacity of existing equipment are solved, the two-dimensional movement and reliable coupling of the sensor are achieved, and the welding quality and maintenance efficiency are improved.

CN223421627UActive Publication Date: 2025-10-10INDUCTOTHERM IND SHANGHAI
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Patent Information

Application Number
CN202423094712.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-10
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The output mechanism of existing weld heat treatment equipment has limited movement direction and accuracy, insufficient load-bearing capacity, and cannot meet the needs of high-quality welding.

Method used

A transformer frame output mechanism for weld heat treatment was designed, which includes a frame, a front and rear motion mechanism, an up and down lifting mechanism, and an equipment installation mechanism. It achieves precise movement through gear racks and encoders, and is equipped with a transformer and a linear sensor for two-dimensional movement.

Benefits of technology

The output structure achieves reliable coupling between the sensor and the heating surface, has a solid structure, strong operability, low maintenance cost, and meets the requirements of stable operation in high current carrying mode.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transformer frame output mechanism for weld heat treatment, which comprises a rack, a front-back movement mechanism, an up-down lifting mechanism and an equipment mounting mechanism, the rack comprises an H-shaped base and two upright posts, the front-back movement mechanism comprises two longitudinal rails and a front-back driving motor, a V-shaped guide rail is arranged on each longitudinal rail, and the front-back driving motor is arranged on the front-back driving motor. The front-back driving motor drives the rack to move back and forth along the V-shaped guide rail; the up-down lifting mechanism comprises a lifting driving motor, a lifting lead screw, a left guide rail and a right guide rail; the equipment mounting mechanism comprises a movable supporting frame, a left side clamping plate and a right side clamping plate, and the bottom end of the movable supporting frame is connected with the lifting lead screw. According to the transformer frame output mechanism for welding seam heat treatment, the terminal inductor of the whole electric energy output structure can move in the two-dimensional direction, the coupling position of the inductor of the output structure and a face needing to be heated can reliably act, the structure is firm, operability is high, and maintenance cost is low.
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Description

Technical Field

[0001] The utility model relates to a transformer frame output mechanism for weld heat treatment. Background Art

[0002] At present, the equipment for weld heat treatment has been booming in China, especially in the field of high-frequency welded pipes and continuous welds. With the continuous development of my country's machinery manufacturing industry, the welding quality requirements for different profiles are getting higher and higher. It is necessary to meet the needs of different products. The shortcomings of the existing output structure equipment for weld heat treatment are:

[0003] 1) The output mechanism has limited movement direction and limited movement accuracy;

[0004] 2) The carrying capacity of the entire mechanism is limited. Utility Model Content

[0005] The purpose of the utility model is to overcome the defects of the prior art and provide a transformer frame output mechanism for weld heat treatment, which can be equipped with an output transformer and a linear sensor, so that the terminal sensor of the entire electric energy output structure can move in a two-dimensional direction, so that the sensor of the output structure and the coupling point of the required heating surface can perform reliable action, the structure is solid, the operability is strong, and the maintenance cost is low.

[0006] The technical solution to achieve the above purpose is: a transformer frame output mechanism for weld heat treatment, including a frame, a front and rear movement mechanism, an up and down lifting mechanism and an equipment installation mechanism, wherein:

[0007] The frame includes an H-shaped base and two columns, wherein the two columns are arranged on the left and right sides of the middle part of the H-shaped base in a one-to-one correspondence; rollers are respectively arranged on the left and right sides of the bottom end of the H-shaped base;

[0008] The forward and backward motion mechanism includes two longitudinal rails and forward and backward drive motors. The two longitudinal rails are arranged in parallel, one on the left and one on the right. Each longitudinal rail is provided with a V-shaped guide rail. The rollers on the left and right sides of the H-shaped base of the frame are located on the V-shaped guide rails of the two longitudinal rails in a one-to-one correspondence. The forward and backward drive motors drive the frame to move forward and backward along the V-shaped guide rails.

[0009] The up and down lifting mechanism includes a lifting drive motor, a lifting screw, a left guide rail and a right guide rail. The lifting drive motor is arranged in the middle of the H-shaped base. The bottom end of the lifting screw is connected to the output end of the lifting drive motor. The upper and lower screws are covered with screw protective covers. The left guide rail and the right guide rail are arranged on the two columns in a one-to-one correspondence.

[0010] The equipment mounting mechanism includes a movable support frame, a left clamping plate and a right clamping plate. The bottom end of the movable support frame is connected to the lifting screw, and the two ends of the rear side of the movable support frame move up and down along the left guide rail and the right guide rail in a one-to-one correspondence; the left clamping plate and the right clamping plate are respectively arranged on the left and right sides of the movable support frame.

[0011] The above-mentioned transformer frame output mechanism for weld heat treatment, wherein a rack is provided on the inner side of one of the longitudinal rails; the output ends of the front and rear drive motors are engaged with the rack through gears, and the front and rear drive motors are connected to the H-shaped base through connecting plates.

[0012] In the above-mentioned transformer frame output mechanism for weld heat treatment, the lifting drive motor is equipped with an encoder.

[0013] In the above-mentioned transformer frame output mechanism for weld heat treatment, a transformer box is installed on the movable support frame.

[0014] In the above-mentioned transformer frame output mechanism for weld heat treatment, a roller frame is provided at the top end of the column.

[0015] In the above-mentioned transformer frame output mechanism for weld heat treatment, wheel frames are respectively provided on both sides of the movable support frame.

[0016] In the above-mentioned transformer frame output mechanism for weld heat treatment, a temperature measuring bracket is provided on one wheel frame, and a supporting frame is provided on the other wheel frame.

[0017] The transformer frame output mechanism for weld heat treatment of the utility model has the following advantages:

[0018] (1) The entire structure is assembled and the design is simple;

[0019] (2) The intermediate frequency linear inductor structure and its matching intermediate frequency transformer can be placed on the structure, and the entire device can be moved forward and backward relative to each other through the frame output mechanism;

[0020] (3) It can move up and down relative to each other or rotate the arc direction of the pipe weld according to product design requirements;

[0021] (4) It adopts a sturdy box design with a solid structure, strong operability and low maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a front view of the transformer frame output mechanism for weld heat treatment of the present utility model;

[0023] Figure 2It is a side view of the output mechanism of the transformer frame for weld heat treatment of the present utility model;

[0024] Figure 3 It is a top view of the transformer frame output mechanism for weld heat treatment of the present utility model. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the specific implementation methods are described in detail below with reference to the accompanying drawings:

[0026] See also Figure 1 、 Figure 2 and Figure 3 The best embodiment of the utility model is a transformer frame output mechanism for weld heat treatment, including a frame 1, a front and rear movement mechanism 2, an up and down lifting mechanism 3 and an equipment installation mechanism 4.

[0027] The frame 1 includes an H-shaped base 11 and two columns 12 . The two columns 12 are correspondingly arranged on the left and right sides of the middle of the H-shaped base 11 . Rollers 13 are respectively arranged on the left and right sides of the bottom end of the H-shaped base 11 .

[0028] The forward and backward motion mechanism 2 includes two longitudinal rails 21 and forward and backward drive motors 22. The two longitudinal rails 21 are arranged in parallel, one on the left and one on the right. Each longitudinal rail 21 is provided with a V-shaped guide rail 23. The rollers 13 on the left and right sides of the H-shaped base 11 of the frame are located on the V-shaped guide rails 23 of the two longitudinal rails in a one-to-one correspondence. The forward and backward drive motors 22 drive the frame 1 to move forward and backward along the V-shaped guide rails 23. Specifically, a rack 24 is provided on the inner side of one of the longitudinal rails 21. The output end of the forward and backward drive motor 22 meshes with the rack 24 through a gear. The forward and backward drive motor 22 is connected to the H-shaped base 11 through a connecting plate. The forward and backward drive motors 22 drive the gear transmission to complete the corresponding coordination between the gears and racks. The connecting plate drives the H-shaped base 11 to move forward and backward along the V-shaped guide rails 23, thereby driving the entire frame 1 to move forward and backward along the V-shaped guide rails 23. Precise forward and backward motion is achieved through the precise coordination between the gears and racks.

[0029] The vertical lifting mechanism 3 includes a lifting drive motor 31, a lifting screw 32, a left guide rail 33, and a right guide rail 34. The lifting drive motor 31 is located in the middle of the H-shaped base 11. The bottom end of the lifting screw 32 is connected to the output terminal of the lifting drive motor 31. The upper and lower screws 32 are covered with screw protection covers 35. The left guide rail 33 and the right guide rail 34 are respectively provided on the two columns 12. The lifting drive motor 31 is equipped with an encoder 36.

[0030] The equipment mounting mechanism 4 comprises a mobile support frame 41, a left clamping plate 42, and a right clamping plate 43. The bottom end of the mobile support frame 41 is connected to the lifting screw 32, and the rear ends of the mobile support frame 41 move up and down along the left and right guide rails 33 and 34, respectively. The left and right clamping plates 42 and 43 are located on the left and right sides of the mobile support frame 41, respectively. A transformer box 5 is mounted on the mobile support frame 41, located between the left and right clamping plates 42 and 43. The lifting drive motor 31 drives the lifting screw 32 to move the mobile support frame 41 up and down along the left and right guide rails 33 and 34, thereby achieving the up and down movement of the entire equipment mounting mechanism 4.

[0031] The top of the column 12 is provided with a roller frame 16. Wheel frames 44 are provided on both sides of the mobile support frame 41. A temperature measuring bracket 14 is provided on one wheel frame 44, and a support frame 15 is provided on the other wheel frame 44. The temperature measuring bracket 14 can be used to place a thermometer, and a clamping plate is provided on the support frame 15 to clamp other equipment as needed.

[0032] The transformer frame output mechanism for weld heat treatment of the present invention, the transformer box 5 of the equipment mounting mechanism 4 can be used to carry the output transformer and the linear inductor, the up and down lifting mechanism 3 can drive the up and down movement of the equipment mounting mechanism 4, thereby driving the output transformer and the linear inductor carried thereon to move up and down, the front and back movement mechanism 2 can drive the frame 1 to move forward and backward, thereby driving the up and down lifting mechanism 3 and the equipment mounting mechanism 4 thereon to move forward and backward, realizing the front and back movement of the output transformer and the linear inductor carried on the equipment mounting mechanism 4. The reliable up and down and front and back movement ensures the stability and reliability of electrical conduction under heavy mechanical load. The unitized design and the reinforcement measures for each mechanism can ensure the safe operation of the mechanism in the high current carrying mode of the medium frequency power supply output.

[0033] In summary, the transformer frame output mechanism for weld heat treatment of the utility model can be equipped with an output transformer and a linear sensor, so that the terminal sensor of the entire electric energy output structure can move in a two-dimensional direction, so that the sensor of the output structure and the coupling point of the required heating surface can operate reliably, the structure is sturdy, the operability is strong, and the maintenance cost is low.

[0034] Those skilled in the art should recognize that the above embodiments are merely intended to illustrate the present invention and are not intended to limit the present invention. As long as they are within the spirit of the present invention, any changes or modifications to the above embodiments will fall within the scope of the claims of the present invention.

Claims

1. A transformer frame output mechanism for weld heat treatment, characterized in that: It includes a frame, a front and rear movement mechanism, an up and down lifting mechanism and an equipment installation mechanism, among which: The frame includes an H-shaped base and two columns, wherein the two columns are arranged on the left and right sides of the middle part of the H-shaped base in a one-to-one correspondence; rollers are respectively arranged on the left and right sides of the bottom end of the H-shaped base; The forward and backward motion mechanism includes two longitudinal rails and forward and backward drive motors. The two longitudinal rails are arranged in parallel, one on the left and one on the right. Each longitudinal rail is provided with a V-shaped guide rail. The rollers on the left and right sides of the H-shaped base of the frame are located on the V-shaped guide rails of the two longitudinal rails in a one-to-one correspondence. The forward and backward drive motors drive the frame to move forward and backward along the V-shaped guide rails. The up and down lifting mechanism includes a lifting drive motor, a lifting screw, a left guide rail and a right guide rail. The lifting drive motor is arranged in the middle of the H-shaped base. The bottom end of the lifting screw is connected to the output end of the lifting drive motor. The lifting screw is covered with a screw protective cover. The left guide rail and the right guide rail are arranged on the two columns in a one-to-one correspondence. The equipment mounting mechanism includes a movable support frame, a left clamping plate and a right clamping plate. The bottom end of the movable support frame is connected to the lifting screw, and the two ends of the rear side of the movable support frame move up and down along the left guide rail and the right guide rail in a one-to-one correspondence; the left clamping plate and the right clamping plate are respectively arranged on the left and right sides of the movable support frame.

2. The transformer frame output mechanism for weld heat treatment according to claim 1, characterized in that: A rack is provided on the inner side of one of the longitudinal tracks; the output ends of the front and rear drive motors are meshed with the rack through gears, and the front and rear drive motors are connected to the H-shaped base through a connecting plate.

3. The transformer frame output mechanism for weld heat treatment according to claim 1, characterized in that: The lifting drive motor is equipped with an encoder.

4. The transformer frame output mechanism for weld heat treatment according to claim 1, characterized in that: A transformer box is installed on the movable support frame.

5. The transformer frame output mechanism for weld heat treatment according to claim 1, characterized in that: A roller frame is provided on the top of the column.

6. The transformer frame output mechanism for weld heat treatment according to claim 1, characterized in that: Wheel frames are respectively arranged on both sides of the movable support frame.

7. The transformer frame output mechanism for weld heat treatment according to claim 6, characterized in that: A temperature measuring bracket is arranged on one of the wheel frames, and a supporting frame is arranged on the other wheel frame.