Automatic material basket stacking device

By designing an automatic basket stacking device, the problems of large basket area occupation and material discharge deviation are solved, and efficient and compact basket storage and robot discharge are achieved, thereby improving overall production efficiency.

CN223421890UActive Publication Date: 2025-10-10YANGZHOU YANGJIE ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423084021.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-10
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

In the existing technology, the flat material basket occupies a large area and often deviates when pushed to the material discharge station, affecting the material discharge efficiency of the robot.

Method used

An automatic basket palletizing device is designed, which includes a linear synchronous pulley module, a basket translation linear drive mechanism, a basket clamp and a linear guide module. The compact storage and efficient palletizing of the basket are achieved through the coordinated movement of the basket clamp and the basket seat.

Benefits of technology

It improves the stacking efficiency of the material basket, reduces the space occupied by the stacking, and ensures the accuracy and efficiency of the robot's material placement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223421890U_ABST
    Figure CN223421890U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic material basket stacking device. Relates to semiconductor production equipment. Comprising a pair of linear synchronous belt wheel modules which are symmetrically and fixedly arranged on a rack; the pair of material basket translation linear driving mechanisms are fixedly arranged on the corresponding linear synchronous belt wheel module sliding blocks respectively; the pair of material basket clamping jaws are fixedly connected with piston rods of the corresponding material basket translation linear driving mechanisms respectively; a plurality of clamping jaws matched with the material basket are arranged at the front end of the material basket clamping jaw; a feeding area and a storage area are arranged below the pair of material basket clamping jaws. The pair of linear guide rail modules are vertically arranged in the corresponding feeding area and the corresponding storage area respectively; a material basket base which is detachably and fixedly connected is arranged on a sliding block of the linear guide rail module, and the height of the top material basket is controlled through lifting of the material basket base. The stacking machine has the advantages of being compact in structure, improving stacking efficiency, reducing stacking space and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to semiconductor production equipment, in particular to an automatic material basket stacking device. Background Art

[0002] After the power device chips are wire-bonded to the copper frames, they need to be reflowed in a reflow oven to ensure wire reliability. According to process requirements, during reflow, five copper frames are stacked and placed at the reflow oven entrance. At the end of each batch, batch number plates are placed at the entrance to prevent mixing. The stack of copper frames and batch number plates are then transported sequentially to the reflow oven exit via a conveyor belt. Once the stack of copper frames and batch number plates arrives, they are arranged vertically and placed into corresponding baskets by a robotic arm. Typically, several baskets are laid out on a workbench. Once full, adjacent baskets are pushed to the unloading station. This not only occupies a large area, but also often deviates when the baskets are pushed to the unloading station, impacting the robotic arm's unloading efficiency. Utility Model Content

[0003] In view of the above problems, the utility model provides an automatic palletizing device for material baskets which has a compact structure, improves palletizing efficiency and reduces palletizing space.

[0004] The technical solution of the utility model is:

[0005] Automatic basket palletizing device, including:

[0006] A pair of linear synchronous pulley modules are symmetrically fixed on the frame;

[0007] A pair of linear driving mechanisms for basket translation are provided, each fixedly mounted on a corresponding linear synchronous pulley module slider;

[0008] A pair of material basket clamps are provided, each of which is fixedly connected to the corresponding piston rod of the material basket translation linear drive mechanism; a plurality of claws adapted to the material basket are provided at the front end of the material basket clamp; a loading area and a storage area are provided below the pair of material basket clamps;

[0009] A pair of linear guide rail modules are provided, which are vertically arranged in the corresponding loading area and storage area respectively; a detachable and fixedly connected material basket seat is provided on the slider of the linear guide rail module, and the height of the top material basket is controlled by lifting and lowering the material basket seat.

[0010] Specifically, the basket translation linear drive mechanism includes a basket translation cylinder, a basket translation oil cylinder or a basket translation electric push rod.

[0011] Specifically, a pair of the basket translation linear drive mechanisms are connected via a transmission shaft.

[0012] Specifically, the basket includes:

[0013] outer frame;

[0014] The inner partition frame is fixedly arranged in the outer frame; the inner partition frame is provided with a plurality of placement positions with top openings.

[0015] Specifically, a pair of top arms for supporting the top basket are respectively provided at both ends of the inner partition frame;

[0016] A connecting rod is provided between the pair of top arms near the bottom.

[0017] Specifically, a detachably fixed support block is provided on the top of the top arm;

[0018] The top of the support block is provided with an arc groove adapted to the connecting rod.

[0019] This utility model includes a linear synchronous pulley module, a linear drive mechanism for basket translation, basket clamps, and basket seats located in the loading and storage areas, respectively. The basket seats are moved up and down by linear guide modules. Empty baskets are placed sequentially on the basket seats in the loading area from bottom to top. The top basket is raised to a set position, a pair of basket clamps clamp the basket, and the basket seat in the loading area descends, separating the top basket from the next top basket. The top basket waits for the robot to release the material. Once the top basket is placed, a pair of basket clamps translate the top basket to the storage area for storage. This utility model has the advantages of a compact structure, improved stacking efficiency, and reduced stacking space. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic palletizing device for the basket in the assembled state;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of a pair of linear synchronous pulley modules in the assembled state;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the linear guide module and the basket seat in the assembled state;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the basket seat in the assembled state;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the basket;

[0025] In the figure, 110 is a linear synchronous pulley module, 120 is a basket translation linear drive mechanism, 130 is a basket clamp, 131 is a clamping claw, 140 is a loading area, 150 is a storage area, 160 is a linear guide module, 170 is a basket seat,

[0026] 180 is a material basket, 181 is an outer frame, 182 is an inner partition frame, 1821 is a top arm, 1822 is a connecting rod, and 1823 is a support block. DETAILED DESCRIPTION

[0027] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0028] In the description of this utility model, it should be understood that the terms "upper," "lower," "left," "right," "vertical," "horizontal," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of this utility model. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation and are therefore not to be construed as limitations on this utility model. In the description of this utility model, unless otherwise specified, "plurality" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0030] Reference below Figure 1-5 Describe the utility model;

[0031] Automatic basket palletizing device, including:

[0032] A pair of linear synchronous pulley modules 110 are symmetrically fixed on the frame;

[0033] A pair of linear driving mechanisms 120 for basket translation are provided, each fixedly mounted on a corresponding slider of the linear synchronous pulley module 110;

[0034] The basket translation linear drive mechanism 120 includes a basket translation air cylinder, a basket translation oil cylinder or a basket translation electric push rod.

[0035] A pair of material basket translation linear drive mechanisms 120 are connected via a transmission shaft, and the transmission shaft is respectively connected to the driven ends of a pair of material basket translation linear drive mechanisms. The motor on one of the material basket translation linear drive mechanisms drives the sliders on the two material basket translation linear drive mechanisms to move synchronously.

[0036] A pair of material basket clamps 130 are provided, each of which is fixedly connected to the corresponding piston rod of the material basket translation linear drive mechanism 120; a plurality of claws 131 adapted to the material basket are provided at the front end of the material basket clamps 130; a loading area 140 and a storage area 150 are provided below the pair of material basket clamps 130;

[0037] A pair of linear guide rail modules 160 are vertically arranged in the corresponding loading area 140 and storage area 150 respectively; a detachable and fixedly connected material basket seat 170 is provided on the slider of the linear guide rail module 160, and the height of the top material basket 180 is controlled by lifting and lowering the material basket seat 170.

[0038] The empty baskets 180 are placed on the basket seat 170 of the loading area 140 from bottom to top; the top basket 180 is lifted to the set position, a pair of basket clamps 130 clamp the basket 180, and the basket seat 170 of the loading area 140 descends to separate the top basket 180 from the sub-top basket 180 (the basket connected below the top basket).

[0039] The top material basket 180 waits for the robot to release the material. After the top material basket 180 is placed, a pair of material basket clamps 130 move the top material basket 180 to the storage area 150. The material basket seat 170 in the storage area 150 rises to a height suitable for the top material basket 180. The pair of material basket clamps 130 are retracted respectively and the material basket 180 is stored on the material basket seat 170 in the storage area 150.

[0040] After the basket 180 is placed, the pair of basket clamps 130 return to the loading area 140. After the basket seat 170 of the loading area 140 raises the secondary basket to a set height, the pair of basket clamps 130 complete the clamping and repeat the above steps.

[0041] The basket 180 includes:

[0042] Outer frame 181;

[0043] The inner partition frame 182 is fixedly arranged in the outer frame 181; the inner partition frame 182 is provided with a plurality of placement positions with top openings for placing copper frames or batch number plates.

[0044] A pair of top arms 1821 for supporting the top basket 180 are provided at both ends of the inner partition frame 182;

[0045] A connecting rod 1822 is provided between the pair of top arms 1821 near the bottom.

[0046] A detachably fixed support block 1823 is provided on the top of the top arm 1821;

[0047] An arc-shaped groove adapted to the connecting rod 1822 is provided on the top of the support block 1823. The pair of arc-shaped grooves are used to place the connecting rod 1822 to improve the stability of the placement of the upper material basket 180.

[0048] Regarding the content disclosed in this case, the following points need to be explained:

[0049] (1) The drawings of the embodiments disclosed in this case only involve the structures involved in the embodiments disclosed in this case. Other structures can refer to the general design;

[0050] (2) In the absence of conflict, the embodiments and features of the embodiments disclosed in this case may be combined with each other to form new embodiments;

[0051] The above are only specific implementation methods disclosed in this case, but the protection scope of this disclosure is not limited thereto. The protection scope disclosed in this case should be based on the protection scope of the claims.

Claims

1. Automatic palletizing device for baskets, characterized in that: include: A pair of linear synchronous pulley modules (110) are provided and symmetrically fixedly arranged on the frame; A pair of basket translation linear drive mechanisms (120) are provided, each fixedly mounted on a corresponding slider of the linear synchronous pulley module (110); A pair of material basket clamping jaws (130) are provided, each fixedly connected to a corresponding piston rod of the material basket translation linear drive mechanism (120); a plurality of clamping jaws (131) adapted to the material basket are provided at the front end of the material basket clamping jaws (130); a loading area (140) and a storage area (150) are provided below the pair of material basket clamping jaws (130); A pair of linear guide rail modules (160) are provided, each of which is vertically arranged in the corresponding loading area (140) and storage area (150); a detachable and fixedly connected material basket seat (170) is provided on the slider of the linear guide rail module (160), and the height of the top material basket (180) is controlled by raising and lowering the material basket seat (170).

2. The automatic basket palletizing device according to claim 1, characterized in that: The basket translation linear drive mechanism (120) comprises a basket translation air cylinder, a basket translation oil cylinder or a basket translation electric push rod.

3. The automatic basket stacking device according to claim 1, characterized in that: The pair of basket translation linear drive mechanisms (120) are connected via a transmission shaft.

4. The automatic basket palletizing device according to claim 1, characterized in that: The basket (180) comprises: outer frame (181); The inner partition frame (182) is fixedly arranged in the outer frame (181); the inner partition frame (182) is provided with a plurality of placement positions with top openings.

5. The automatic basket palletizing device according to claim 4, characterized in that: A pair of top arms (1821) for supporting the top basket (180) are respectively provided at both ends of the inner partition frame (182); A connecting rod (1822) is provided between the pair of top arms (1821) near the bottom.

6. The automatic basket stacking device according to claim 5, characterized in that: A detachably fixed support block (1823) is provided on the top of the top arm (1821); The top of the support block (1823) is provided with an arc-shaped groove adapted to the connecting rod (1822).