High-strength ABS cable for electric automobile

By introducing support structures and reinforcement layers into the cable, the problem of cable being easily damaged during bending and stretching is solved, the service life of the cable is extended and its movement speed and reaction speed are improved.

CN223422085UActive Publication Date: 2025-10-10SPECIAL CABLE CO LTD HUAIAN SHENGTONG
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Patent Information

Application Number
CN202422744217.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-10
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing cables lack protective structures during bending and stretching, resulting in a shortened service life.

Method used

A cable structure including a first roller and a second roller is designed. Support is provided by components such as a fixed shaft, a rotating wheel and a clamp to increase the strength of the cable. A reinforcement layer is provided inside the cable to enhance its durability.

Benefits of technology

The supporting structure reduces the friction of the cable during bending, prolongs the service life of the cable, and improves the movement speed and reaction speed of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high strength ABS cable for electric automobile relates to cable technical field, including first roller and second roller, the middle part of first roller is rotatingly connected with a first fixed shaft, the both ends of first fixed shaft are threaded connection with first rotating wheel, the middle part of first rotating wheel is rotatingly connected with two sets of first hoop, the first fixed shaft is threaded connection with the first rotating wheel, and the second fixed shaft is threaded connection with the second rotating wheel. The two ends of the two first hoops are fixedly connected with first fixing lugs. According to the utility model, a bending supporting point can be provided for the cable through the first roller, so that the cable cannot be bent to the maximum extent when being bent, and the cable drives the first roller and the second roller to move when moving, so that when the cable is stretched again, the first roller rotates around the first fixed shaft, and the cable is fixed through the second fixed shaft; the second roller rotates around the second fixing shaft, friction force between the cable and the first roller and friction force between the cable and the second roller are reduced, the cable moves faster, and response is faster.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a high-strength ABS cable for electric vehicles. Background Art

[0002] The anti-lock braking system, referred to as ABS, is used to automatically control the braking force of the brakes when the car brakes to prevent the car from braking all at once. It uses intermittent braking to determine the slip rate of the wheel in real time and keep the slip rate of the wheel near the optimal value when braking. The cables used in the wheel wiring harness ABS system will bend and twist as the wheel turns. Even in the static process, the cables are in a "U-shaped" bending state, so the cables in the ABS system are always in a bent state.

[0003] Existing cables have no protective structure when being stretched or bent, so the cables are easily broken after long-term use, which affects the service life of the cables. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a high-strength ABS cable for electric vehicles.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a high-strength ABS cable for electric vehicles, comprising a first roller and a second roller, wherein the middle part of the first roller is rotatably connected to a first fixed shaft, both ends of the first fixed shaft are threadedly connected to a first runner, the middle part of the first runner is rotatably connected to two groups of first clamps, both ends of the two groups of first clamps are fixedly connected to first fixing ears, and the two groups of first fixing ears at the same end are fixed together by bolts, the middle part of the second roller is rotatably connected to a second fixed shaft, both ends of the second fixed shaft are threadedly connected to a second runner, the middle part of the second runner is rotatably connected to two groups of second clamps, both ends of the two groups of second clamps are fixedly connected to second fixing ears, and the two groups of second fixing ears at the same end are fixed together by bolts, and a cable is provided in the middle part of the first roller and the second roller.

[0006] As a further description of the above technical solution:

[0007] An insulating layer is provided in the middle of the cable, a filling layer is provided in the middle of the insulating layer, and a plurality of groups of battery cores are provided between the insulating layer and the filling layer.

[0008] As a further description of the above technical solution:

[0009] Both ends of the first fixed shaft are detachably connected to the limit plates, and one side of the two sets of limit plates is fixedly connected to a fixing frame, and bolts are provided at both ends of the fixing frame. The first roller rotates on the surface of the first fixed shaft, and the first rotating wheel is threadedly fixed to the two ends of the first fixed shaft. The restriction of the limit plates prevents the first rotating wheel from falling off from the two ends of the first fixed shaft. According to the needs of use, the method of fixing the first roller can be selected. By fixing the fixing frame at the specified position with two sets of bolts, the first roller and the second roller can be fixed at the specified positions.

[0010] As a further description of the above technical solution:

[0011] The middle portion of the first fixed shaft is threadedly connected with a threaded column, which passes through the middle portion of the first fixed shaft and is threadedly fixed at a designated position by the threaded column, and can also fix the first roller at the designated position.

[0012] As a further description of the above technical solution:

[0013] One side of a group of the first clamps is fixedly connected to a first connecting plate, and the first connecting plate is internally threadedly connected to two groups of first connecting rods.

[0014] As a further description of the above technical solution:

[0015] A second connecting plate is fixedly connected to one side of a group of second clamps, and two groups of second connecting rods are threadedly connected to the inside of the second connecting plate. The second connecting plate and the first connecting plate of the same height are connected together through the two groups of second connecting rods. According to the different diameters of the cables, second connecting rods of different lengths can be replaced, so that the distance between the first roller and the second roller can be changed, so that the first roller and the second roller can be suitable for cables of various widths.

[0016] As a further description of the above technical solution:

[0017] A reinforcement layer is provided inside the cable, and the strength of the cable can be enhanced by the reinforcement layer.

[0018] The utility model has the following beneficial effects:

[0019] In the utility model, firstly, the first roller can provide the cable with a bending support point, so that the cable will not bend to the maximum limit when bending. When the cable moves, it will move with the first roller and the second roller, so that when the cable is stretched again, the first roller rotates around the first fixed axis and the second roller rotates around the second fixed axis, reducing the friction between the cable and the first roller and the second roller, so that the cable moves faster and responds more quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the utility model;

[0021] Figure 2 This is a three-dimensional front view of a cross-section of the cable of the present invention;

[0022] Figure 3 This is a cross-sectional three-dimensional structural diagram of the first roller of the present invention;

[0023] Figure 4 This is a cross-sectional three-dimensional structural diagram of the second roller of the present invention.

[0024] Legend:

[0025] 1. First roller; 2. Second roller; 3. Cable; 4. Reinforcement layer; 5. Insulation layer; 6. Filling layer; 7. Battery cell; 8. First fixed shaft; 9. Limiting plate; 10. Fixing frame; 11. First rotating wheel; 12. First clamp; 13. First connecting plate; 14. First connecting rod; 15. Threaded column; 16. Second fixed shaft; 17. Second rotating wheel; 18. Second clamp; 19. Second connecting plate; 20. Second connecting rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections, indirect connections through an intermediate medium, or internal connections between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Reference Figure 1-4 The utility model provides an embodiment: a high-strength ABS cable for electric vehicles, comprising a first roller 1 and a second roller 2, a first fixed shaft 8 being rotatably connected to the middle of the first roller 1, both ends of the first fixed shaft 8 are threadedly connected to a first runner 11, and two groups of first clamps 12 are rotatably connected to the middle of the first runner 11, both ends of the two groups of first clamps 12 are fixedly connected to first fixing ears, and the two groups of first fixing ears at the same end are fixed together by bolts, a second fixed shaft 16 is rotatably connected to the middle of the second roller 2, both ends of the second fixed shaft 16 are threadedly connected to a second runner 17, and two groups of second clamps 18 are rotatably connected to the middle of the second runner 17, both ends of the two groups of second clamps 18 are fixedly connected to second fixing ears, and the two groups of second fixing ears at the same end are fixed together by bolts, and a cable 3 is provided in the middle of the first roller 1 and the second roller 2.

[0029] A reinforcement layer 4 is provided inside the cable 3, a second connecting plate 19 is fixedly connected to one side of a group of second clamps 18, and two groups of second connecting rods 20 are threadedly connected to the inside of the second connecting plate 19, a first connecting plate 13 is fixedly connected to one side of a group of first clamps 12, and two groups of first connecting rods 14 are threadedly connected to the inside of the first connecting plate 13, a threaded column 15 is threadedly connected to the middle of the first fixed shaft 8, and both ends of the first fixed shaft 8 are detachably connected to the limiting plates 9, and one side of the two groups of limiting plates 9 is fixedly connected to a fixing frame 10, and bolts are provided at both ends of the fixing frame 10, an insulating layer 5 is provided in the middle of the cable 3, a filling layer 6 is provided in the middle of the insulating layer 5, and several groups of battery cells 7 are provided between the insulating layer 5 and the filling layer 6.

[0030] Working principle: the first roller 1 rotates on the surface of the first fixed shaft 8, the first rotating wheel 11 is screwed on both ends of the first fixed shaft 8, and the first rotating wheel 11 is limited from falling off from both ends of the first fixed shaft 8 through the limiting plate 9, according to the use requirement, the mode of fixing the first roller 1 can be selected, the fixing frame 10 is fixed at the specified position through two groups of bolts, so that the first roller 1 and the second roller 2 can be fixed at the specified position, the first roller 1 can also be fixed at the specified position through the threaded column 15 screwed in the middle of the first fixed shaft 8, the first clamp 12 is fixed in the middle of the first rotating wheel 11 through the screw, so that the first clamp 12 can rotate around the middle of the first rotating wheel 11, the second clamp 18 is fixed in the middle of the second rotating wheel 17 through the bolt, so that the second clamp 18 can rotate around the middle of the second rotating wheel 17, the second connecting plate 19 and the first connecting plate 13 at the same height are connected together through two groups of second connecting rods 20, according to the diameter of the cable 3, the second connecting rod 20 with different lengths can be replaced, so that the distance between the first roller 1 and the second roller 2 can be changed, so that the first roller 1 and the second roller 2 can be suitable for cables 3 with various widths, the first roller 1 can provide a curved support point for the cable 3, so that the cable 3 will not be bent to the maximum limit when it is bent, when the cable 3 moves, the first roller 1 and the second roller 2 will move with it, so that when the cable 3 is stretched again, the first roller 1 rotates around the first fixed shaft 8, and the second roller 2 rotates around the second fixed shaft 16, reducing the friction between the cable 3 and the first roller 1 and the second roller 2, so that the cable 3 can move faster and respond more quickly.

[0031] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A high-strength ABS cable for electric vehicles, comprising a first roller (1) and a second roller (2), characterized in that: The first roller (1) is rotatably connected to a first fixed shaft (8) at its middle portion, and both ends of the first fixed shaft (8) are threadedly connected to a first rotating wheel (11). The first rotating wheel (11) is rotatably connected to two groups of first clamps (12) at its middle portion, and both ends of the two groups of first clamps (12) are fixedly connected to first fixing ears, and the two groups of first fixing ears at the same end are fixed together by bolts. The second roller (2) is rotatably connected to a second fixed shaft (16) at its middle portion, and both ends of the second fixed shaft (16) are threadedly connected to a second rotating wheel (17). The second rotating wheel (17) is rotatably connected to two groups of second clamps (18) at its middle portion, and both ends of the two groups of second clamps (18) are fixedly connected to second fixing ears, and the two groups of second fixing ears at the same end are fixed together by bolts. Cables (3) are provided at the middle portions of the first roller (1) and the second roller (2).

2. A high-strength ABS cable for electric vehicles according to claim 1, characterized in that: An insulating layer (5) is provided in the middle of the cable (3), a filling layer (6) is provided in the middle of the insulating layer (5), and a plurality of groups of battery cells (7) are provided between the insulating layer (5) and the filling layer (6).

3. The high-strength ABS cable for electric vehicles according to claim 1, characterized in that: Both ends of the first fixed shaft (8) are detachably connected to the limit plates (9), and one side of the two sets of limit plates (9) is fixedly connected to a fixing frame (10), and both ends of the fixing frame (10) are provided with bolts.

4. The high-strength ABS cable for electric vehicles according to claim 1, characterized in that: A threaded column (15) is threadedly connected to the middle portion of the first fixed shaft (8).

5. The high-strength ABS cable for electric vehicles according to claim 1, characterized in that: One side of a group of the first clamps (12) is fixedly connected to a first connecting plate (13), and the first connecting plate (13) is internally threadedly connected to two groups of first connecting rods (14).

6. The high-strength ABS cable for electric vehicles according to claim 1, characterized in that: One side of a set of the second clamps (18) is fixedly connected to a second connecting plate (19), and the second connecting plate (19) is internally threadedly connected to two sets of second connecting rods (20).

7. The high-strength ABS cable for electric vehicles according to claim 2, characterized in that: A reinforcement layer (4) is provided inside the cable (3).