Winding equipment with winding wheels capable of working alternately
By designing multiple winding wheels and a synchronous transmission system in the winding equipment, the automatic alternating replacement of the winding wheels is achieved, which solves the problem of production interruption of the existing winding equipment and improves production efficiency.
Patent Information
- Application Number
- CN202422762386.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The reel wheels of existing winding equipment cannot work alternately, resulting in production interruption and reducing equipment utilization and production efficiency.
A winding device with alternately working winding wheels is designed. Multiple winding wheels are evenly distributed on the conveyor belt at equal intervals. A synchronous transmission system and an automated slide design are used to achieve automatic alternating replacement of the winding wheels without stopping the machine.
The continuous winding work is achieved, production interruption is avoided, and production efficiency is improved.
Smart Images

Figure CN223422123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding equipment, in particular to a winding equipment with alternately working winding wheels. Background Art
[0002] Winding equipment, also known as a winding machine, is a device used to wind linear objects onto specific workpieces. The wound wire can be stacked more compactly, which not only reduces the occupation of warehouse or storage space, but also makes the wound wire more stable during transportation and less likely to become tangled or untied, thereby reducing losses and safety hazards during transportation.
[0003] Existing winding equipment is only equipped with one take-up wheel. The single take-up wheel needs to run continuously during operation and cannot be interrupted for replacement or maintenance. This means that when the take-up wheel reaches its maximum bearing capacity, the entire winding equipment must be shut down and unloaded, resulting in production interruption and reduced production efficiency.
[0004] For example, a winding device disclosed in the announcement number CN220467131U is only equipped with one cable winding drum to wind the wire body, and cannot work alternately. When the wire body on the cable winding drum reaches its maximum bearing capacity, it must be stopped for unloading and preparation of a new cable winding drum. During the replacement of the cable winding drum, the entire winding device is idle and cannot continue production, which reduces the overall utilization rate of the equipment.
[0005] Therefore, it is necessary to invent a winding device in which the winding wheels can work alternately to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a winding device with reel wheels capable of working alternately, so as to solve the problem in the art that reel wheels cannot work alternately.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device with alternately working winding wheels, comprising a machine body and a winding wheel body, a universal wheel is installed at the bottom of the machine body, a machine box is provided on the upper side of the machine body, two mounting plates are fixedly installed at the groove at the rear end of the machine body, two rollers are rotatably connected between the two mounting plates, conveyor belts are tensioned on the two rollers, a bracket is provided on the conveyor belt, and the winding wheel body is provided on the bracket.
[0008] Preferably, a No. 1 motor is provided inside the chassis, the output end of the No. 1 motor is connected to a reciprocating screw, a guide rod is provided below the reciprocating screw, and a sliding seat is provided on the reciprocating screw and the guide rod, thereby realizing automatic reciprocating movement of the wire fixing ring in the horizontal direction.
[0009] Preferably, two holes are provided on the slide, one of which cooperates with the threaded portion of the reciprocating screw, and the other hole slides with the guide rod. The reciprocating screw and the guide rod are parallel to each other. The reciprocating screw provides driving force, and the guide rod plays a guiding role, thereby ensuring the stability and accuracy of the slide during movement.
[0010] Preferably, a wire fixing ring is provided above the slide seat. The wire fixing ring is designed in a circular ring structure and is used to fix and guide the wire body to ensure that the wire body does not deviate from the predetermined path or get entangled during the winding process.
[0011] Preferably, a No. 1 pulley and a No. 2 pulley are respectively provided on one side of the two rollers, and a synchronous belt is tensioned on the No. 1 pulley and the No. 2 pulley. A No. 2 motor is provided on one side of the No. 1 pulley, and the No. 2 motor is located inside the machine body. The No. 1 pulley is driven by the No. 2 motor to achieve synchronous rotation of the two rollers.
[0012] Preferably, a plurality of the winding wheel bodies are provided, and the plurality of winding wheel bodies are distributed in an evenly spaced array on the conveyor belt, and the plurality of winding wheel bodies can perform winding operations simultaneously or alternately.
[0013] Preferably, a rotating shaft is connected through the middle of the plurality of winding wheel bodies, and shaft sleeves are provided on both sides of the rotating shaft. The shaft sleeves are rotatably connected to one side wall of the bracket, and a rotating motor is provided on the other side wall of the bracket. The output end of the rotating motor is connected to the shaft sleeve, so that the winding wheel can be easily installed, disassembled and replaced.
[0014] Preferably, the rotating shaft is clamped and arranged inside the sleeve, a fixing screw is connected to the outside of the sleeve, a nut is threadedly connected to the fixing screw, the outer wall thread of the fixing screw cooperates with the inner wall thread of the nut, the rotating shaft is clamped and arranged inside the sleeve, and is tightened by the fixing screw and the nut, thereby ensuring the stability of the rotating shaft during rotation.
[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0016] By setting up multiple winding wheel bodies, multiple winding wheel bodies are arranged on the conveyor belt. When one winding wheel is full of wire, it can be automatically moved to other positions. At the same time, another new winding wheel is conveyed to the winding work area. Workers only need to replace the full winding wheel next to the conveyor belt and replace it with a new one without stopping and waiting. The continuous winding work is realized, the production interruption caused by the full winding wheel is avoided, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall top view of the structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the machine body of the present invention;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the conveyor belt of the present utility model;
[0021] Figure 5 It is a schematic diagram of the exploded three-dimensional structure of the bracket and the winding wheel body of the present invention.
[0022] Description of reference numerals:
[0023] 1. Machine body; 2. Universal wheel; 3. Chassis; 4. Motor No. 1; 5. Reciprocating screw; 6. Guide rod; 7. Slide; 8. Wire ring; 9. Mounting plate; 10. Motor No. 2; 11. Pulley No. 1; 12. Pulley No. 2; 13. Synchronous belt; 14. Roller; 15. Conveyor belt; 16. Bracket; 17. Reel body; 18. Rotating shaft; 19. Rotating motor; 20. Bushing; 21. Fixing screw; 22. Nut. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0025] The utility model provides Figures 1-5 The shown winding device has a winding wheel that can work alternately, including a body 1 and a winding wheel body 17. A universal wheel 2 is installed at the bottom of the body 1, and a chassis 3 is provided on the upper side of the body 1. Two mounting plates 9 are fixedly installed in the groove at the rear end of the body 1. Two rollers 14 are rotatably connected between the two mounting plates 9. A conveyor belt 15 is tensioned on the two rollers 14, a bracket 16 is provided on the conveyor belt 15, and a winding wheel body 17 is provided on the bracket 16.
[0026] A No. 1 motor 4 is provided inside the chassis 3, and the output end of the No. 1 motor 4 is connected to a reciprocating screw 5. A guide rod 6 is provided below the reciprocating screw 5, and a slide 7 is provided on the reciprocating screw 5 and the guide rod 6. There are two holes on the slide 7, one of which cooperates with the threaded part of the reciprocating screw 5, and the other hole slides with the guide rod 6. The reciprocating screw 5 and the guide rod 6 are parallel to each other. A wire fixing ring 8 is provided above the slide 7, and the wire fixing ring 8 is designed in a circular ring structure.
[0027] The reciprocating screw 5 and guide rod 6 together support and guide the movement of the slide 7. The slide 7 can move along its axial direction as the reciprocating screw 5 rotates. The sliding cooperation of the guide rod 6 ensures the stability and linearity of the slide 7 during movement, thereby driving the wire fixing ring 8 to perform reciprocating linear motion. The wire fixing ring 8 is used to fix and guide the wire to be wound, ensuring that the wire maintains a stable path during the winding process and avoiding entanglement or deviation.
[0028] A first pulley 11 and a second pulley 12 are respectively provided on one side of the two rollers 14, and a synchronous belt 13 is tensioned on the number one pulley 11 and the number two pulley 12. A number two motor 10 is provided on one side of the number one pulley 11, and the number two motor 10 is located inside the machine body 1. A plurality of winding wheel bodies 17 are provided, and the plurality of winding wheel bodies 17 are evenly distributed in an equidistant array on the conveyor belt 15. A rotating shaft 18 is passed through the middle of the plurality of winding wheel bodies 17, and shaft sleeves 20 are provided on both sides of the rotating shaft 18. The shaft sleeve 20 is rotatably connected to one side wall of the bracket 16, and a rotating motor 19 is provided on the other side wall of the bracket 16. The output end of the rotating motor 19 is connected to the shaft sleeve 20, and the rotating shaft 18 is engaged with the inside of the shaft sleeve 20. A fixing screw 21 is passed through the outside of the shaft sleeve 20, and a nut 22 is threadedly connected to the fixing screw 21. The outer wall thread of the fixing screw 21 cooperates with the inner wall thread of the nut 22.
[0029] The No. 1 pulley 11 and the No. 2 pulley 12 are connected by a tensioned synchronous belt 13 to form a synchronous transmission system, and the No. 2 motor 10 drives the No. 1 pulley 11 to rotate, and then drives the No. 2 pulley 12 and the two rollers 14 to rotate synchronously through the synchronous belt 13, thereby driving the conveyor belt 15 to run smoothly, and the multiple winding wheel bodies 17 provided on the conveyor belt 15 are used to receive and wind the wire body guided from the wire fixing ring 8. At the same time, the winding wheel body 17 can be easily installed, disassembled and replaced through the combination design of the rotating shaft 18, the sleeve 20, the fixing screw 21 and the nut 22.
[0030] Working principle of this utility model:
[0031] Refer to the instruction manual Figures 1-3 When using the present invention, first, the wire to be wound is passed through the wire fixing ring 8 and wound around one of the winding wheel bodies 17. The winding wheel body 17 is rotated by the driving motor 19. Then, the No. 1 motor 4 is started. The No. 1 motor 4 drives the reciprocating screw 5 to rotate, and drives the slide 7 to move back and forth on the reciprocating screw 5 and the guide rod 6 through threaded engagement. As the slide 7 reciprocates, the wire fixing ring 8 drives the wire to be wound around the winding wheel body 17, so that it can be evenly wound around the winding wheel body 17 along the set path.
[0032] Refer to the instruction manualFigures 4-5 In use of the utility model, when the line body on the current working winding wheel body 17 is about to reach the preset winding amount or needs to be replaced to other winding wheel body 17, the alternate winding can be started to prepare, at this time, the second motor 10 is started, the second motor 10 drives the conveyor belt 15 to move, the movement of the conveyor belt 15 drives the support 16 and the winding wheel body 17 to move upwards together, so that the winding winding wheel body 17 leaves the current working position, the new winding wheel body 17 on the conveyor belt 15 continues to wind the line, the automatic alternation of the winding wheel body 17 is realized, then the staff takes down the winding winding wheel body 17 full of line from the support 16, only needs to loosen the nut 22, takes out the fixing screw rod 21 from the shaft sleeve 20, the winding wheel body 17 can be disassembled, and the replacement of the new winding wheel body 17 can continue the following winding work, the whole process does not need the shutdown of the whole equipment.
Claims
1. A winding device with an alternating winding wheel, comprising a machine body (1) and a winding wheel body (17), characterized in that: A universal wheel (2) is installed at the bottom of the machine body (1), a machine box (3) is provided on one side above the machine body (1), two mounting plates (9) are fixedly installed at the groove at the rear end of the machine body (1), two rollers (14) are rotatably connected between the two mounting plates (9), a conveyor belt (15) is tensioned on the two rollers (14), a bracket (16) is provided on the conveyor belt (15), and a winding wheel body (17) is provided on the bracket (16).
2. The winding device with alternately working winding wheels according to claim 1, characterized in that: A No. 1 motor (4) is provided inside the chassis (3); an output end of the No. 1 motor (4) is connected to a reciprocating screw (5); a guide rod (6) is provided below the reciprocating screw (5); and a slide seat (7) is provided on the reciprocating screw (5) and the guide rod (6).
3. The winding device with alternately working winding wheels according to claim 2, characterized in that: The slide seat (7) is provided with two holes, one of which is matched with the threaded portion of the reciprocating screw (5), and the other is slidably matched with the guide rod (6), and the reciprocating screw (5) and the guide rod (6) are parallel to each other.
4. The winding device with alternately working winding wheels according to claim 3, characterized in that: A wire fixing ring (8) is provided above the slide seat (7), and the wire fixing ring (8) is designed in a circular ring structure.
5. The winding device with alternately working winding wheels according to claim 1, characterized in that: A first pulley (11) and a second pulley (12) are respectively provided on one side of the two rollers (14), a synchronous belt (13) is tensioned on the first pulley (11) and the second pulley (12), a second motor (10) is provided on one side of the first pulley (11), and the second motor (10) is located inside the machine body (1).
6. The winding device with alternately working winding wheels according to claim 1, characterized in that: The winding wheel bodies (17) are provided in plurality, and the plurality of winding wheel bodies (17) are distributed in an evenly spaced array on the conveyor belt (15).
7. The winding device with alternately working winding wheels according to claim 6, characterized in that: A rotating shaft (18) is connected through the middle of the plurality of winding wheel bodies (17), and shaft sleeves (20) are provided on both sides of the rotating shaft (18). The shaft sleeves (20) are rotatably connected to one side wall of the bracket (16), and a rotating motor (19) is provided on the other side wall of the bracket (16), and the output end of the rotating motor (19) is connected to the shaft sleeve (20).
8. The winding device with alternately working winding wheels according to claim 7, characterized in that: The rotating shaft (18) is clamped and arranged inside the shaft sleeve (20); a fixing screw (21) is connected to the outside of the shaft sleeve (20); a nut (22) is threadedly connected to the fixing screw (21); and the outer wall thread of the fixing screw (21) is matched with the inner wall thread of the nut (22).
Citation Information
Patent Citations
Winding equipment
CN220467131U