Anti-falling bridge for hoisting internal part of pressure container

By designing an anti-fall bridge and using supporting ribs and roller assemblies, all-round 360° lifting of pressure vessel internals can be achieved, solving the problems of low lifting efficiency and safety hazards of internals, and improving lifting efficiency and safety.

CN223422217UActive Publication Date: 2025-10-10DALIAN JINZHOU HEAVY MASCH GRP CO LTD
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Patent Information

Application Number
CN202422881343.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-10
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The complex internal parts of pressure vessels are difficult to lift, manual operation is inefficient and poses safety hazards, and accidents of internal parts falling are prone to occur.

Method used

A fall-proof bridge frame is designed, which includes supporting ribs, roller sliding tracks, main rollers and auxiliary rollers. Through the cooperation of monorail trolley and hand hoist, the internal parts can be hoisted and positioned in all directions of 360° to prevent the rollers from moving and falling.

Benefits of technology

It improves the efficiency of internal parts lifting, reduces the risk of safety accidents during construction, and ensures that internal parts can be lifted into place safely and reliably regardless of their weight.

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Abstract

The utility model provides an anti-falling bridge frame for hoisting internal parts of a pressure vessel, which comprises a plurality of supporting rib plates, a supporting ring, an idler sliding track, two main idler, a connecting vertical plate I, an I-shaped beam, a positioning clamping plate, a supporting cylinder, an auxiliary idler and a supporting plate, the plurality of supporting rib plates are arranged in a cylinder body of the pressure vessel, and the supporting ring is connected above the plurality of supporting rib plates. The idler sliding rail is installed on the supporting ring, and the two main idler bodies are installed on the connecting vertical plate I and connected to the idler sliding rail in a sliding mode. The connecting vertical plate I is connected with one side of the I-shaped beam; the I-shaped beam and the supporting rib plate are connected through the positioning clamping plate; the auxiliary idler is installed on the other side of the I-shaped beam and connected to the supporting plate in a sliding mode. The supporting plate is installed at the bottom of the supporting cylinder which is connected to the middle of the upper portion of the cylinder body. And a monorail trolley and a chain block are arranged on the I-shaped beam. The technical scheme provided by the utility model is simple in structure and better in practicability, and can effectively solve the problem of neck clamping during hoisting and assembling of the complex internal parts of the pressure vessel.
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Description

Technical Field

[0001] The utility model relates to the technical field of hoisting, in particular to an anti-falling bridge for hoisting internal parts of a pressure vessel. Background Art

[0002] Some pressure vessels have complex internal parts, which are numerous, have diverse structural forms, and are distributed in different positions inside the equipment. Each part weighs about 80 kilograms. When the internal parts are lifted into the equipment, they need to be assembled in the corresponding positions inside the equipment according to the requirements of the drawings. Manual handling is very tiring and inefficient, and safety accidents such as internal parts falling are prone to occur during the collaboration of multiple people.

[0003] Therefore, in summary, it is necessary to provide a new type of anti-fall bridge for lifting pressure vessel internals to solve the shortcomings of the existing technology. Utility Model Content

[0004] In response to the technical problems raised above, a fall-prevention bridge for hoisting internal parts of a pressure vessel is provided.

[0005] The technical means adopted by this utility model are as follows:

[0006] A fall prevention bridge for hoisting internal parts of a pressure vessel, comprising: a plurality of supporting ribs, a supporting ring, a roller sliding track, two main rollers, a connecting vertical plate I, an I-beam, a positioning clamp, a supporting cylinder, auxiliary rollers, and a supporting bracket. The plurality of supporting ribs are circumferentially mounted on the inner wall of the cylinder of the pressure vessel, the supporting ring is connected above the plurality of supporting ribs, the roller sliding track is mounted on the supporting ring, the two main rollers are spaced apart and mounted on the connecting vertical plate I and are both slidably connected to the roller sliding track; the connecting vertical plate I is connected to one side of the I-beam; the positioning clamp is used to achieve the connection between the I-beam and the supporting ribs;

[0007] The auxiliary roller is installed on the other side of the I-beam and is slidably connected to the support plate; the support plate is installed at the bottom of the support cylinder, and the support cylinder is connected to the upper middle part of the cylinder body;

[0008] A monorail trolley and a hand winch are provided on the I-beam. The monorail trolley slides on the I-beam along the diameter direction of the cylinder. The auxiliary roller assists the main roller to rotate 360° axially along the cylinder. When rotated into place, the I-beam is connected to the supporting rib plate through the positioning clamping plate.

[0009] Furthermore, a main roller positioning plate I and a main roller positioning plate II are installed on the support ring. The main roller positioning plate I and the main roller positioning plate II are located on both sides of the roller sliding track and are used to limit the main roller.

[0010] Furthermore, the main roller is mounted on the connecting vertical plate I through a nut I, and a clamping plate is provided between the nut I and the connecting vertical plate I.

[0011] Furthermore, a connecting plate I is welded to the middle of the connecting vertical plate I, and the connecting plate I is fixedly connected to the lower part of one end of the I-beam.

[0012] Furthermore, a connecting plate II is provided at the lower part of the I-beam, and bolt holes are provided on the connecting plate II and the positioning card plate, and the positioning card plate and the connecting plate II are connected by bolts;

[0013] The bottom of the positioning clamp is fixedly connected to the supporting rib by bolts I and nuts II.

[0014] Furthermore, a connecting plate III is connected to the upper side of the other side of the I-beam through bolts II, nuts III, washers I and washers II, a connecting vertical plate II is connected to the connecting plate III, and the auxiliary roller is installed on the connecting vertical plate II.

[0015] Furthermore, a positioning plate is connected to the connecting vertical plate II, and when rotated into place, the positioning plate is connected to the supporting plate via screws I.

[0016] Furthermore, a secondary roller positioning plate is provided on the support plate, and the secondary roller positioning plate is located between the secondary roller and the connecting vertical plate II, and is used to limit the secondary roller.

[0017] Furthermore, a baffle is installed above the other side of the I-beam, and the baffle is located inside the support tube; an angle steel is installed below the other side of the I-beam through screw II.

[0018] Furthermore, the plurality of supporting ribs are evenly distributed around the circumference and are all welded to the cylinder.

[0019] Compared with the prior art, the utility model has the following advantages:

[0020] This new utility model boasts a simple structure and excellent practicality, effectively resolving the bottleneck problem of hoisting and assembling complex internal components of pressure vessels. It reduces the cost of hoisting and assembling internal components, improves work efficiency, and reduces safety incidents during construction. It enables 360° circumferential and diametrical hoisting and assembling of internal components within the equipment, ensuring they do not fall. It can handle both heavy and light internal components, providing a comprehensive, efficient, and seamless anti-fall hoisting bridge device.

[0021] Based on the above reasons, the utility model can be widely promoted in the fields of hoisting and the like. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0023] Figure 1 It is a structural diagram of the present utility model.

[0024] Figure 2 It is a top view of the utility model.

[0025] Figure 3 For this utility model Figure 1 An enlarged view of point I in the figure, where (a) is a front view, (b) is a side view, and (c) is a top view.

[0026] Figure 4 For this utility model Figure 2 Cross-sectional view at AA in the middle.

[0027] Figure 5 For this utility model Figure 2 Cross-sectional view at the middle BB.

[0028] Figure 6 It is a structural schematic diagram of the main supporting roller of the utility model.

[0029] Figure 7 It is a structural schematic diagram of the auxiliary supporting roller of the utility model.

[0030] Figure 8 Schematic diagram of the structure of the positioning card of the utility model, wherein (a) is a front view, (b) is a side view, and (c) is a top view.

[0031] In the figure: 1. Support rib plate; 2. Main support roller positioning plate I; 3. Main support roller positioning plate II; 4. Support ring; 5. Support roller sliding track; 6. Main support roller; 7. Clamping plate; 8. Nut I; 9. Connecting plate I; 10. Connecting plate I; 11. I-beam; 12. Connecting plate II; 13. Positioning clamping plate; 14. Bolt I; 15. Nut II; 16. Support cylinder; 17. Auxiliary support roller; 18. Connecting plate II; 19. Positioning plate; 20. Screw I; 21. Connecting plate III; 22. Bolt II; 23. Nut III; 24. Washer I; 25. Washer II; 26. Screw II; 27. Angle steel; 28. Baffle; 29. ​​Supporting plate; 30. Auxiliary support roller positioning plate. DETAILED DESCRIPTION

[0032] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] In order to solve the problem of anti-falling when lifting the internal parts of pressure vessels and the problems existing in the lifting and assembly of complex internal parts, the utility model provides an anti-falling bridge for lifting the internal parts of pressure vessels. The purpose of the utility model is to prevent the rollers from moving and increase the positioning function. At the same time, it provides a multifunctional all-round 360° lifting anti-falling bridge. It has a simple structure and can be used for the lifting and anti-falling functions of various complex internal parts of pressure vessels.

[0034] The utility model focuses on solving the problem of falling prevention and reliable and efficient operation when lifting and assembling complex internal parts inside the pressure vessel. The utility model realizes the 360° lifting and assembly positioning function of the internal parts from the outside of the equipment to the inside of the equipment through the cooperation of the monorail trolley and the hand hoist, and effectively protects the product quality to avoid bumps and scratches. The utility model adds the roller anti-stringing and positioning function, solves the safety accidents such as low manual operation efficiency and falling of internal parts during lifting, improves the efficiency of internal parts lifting and prevents the possibility of falling.

[0035] The utility model discloses a fall-proof bridge for hoisting the internal parts of a pressure vessel, which is a multifunctional and all-round hoisting device, comprising a supporting rib 1, a main roller positioning plate I2, a main roller positioning plate II3, a supporting ring 4, a roller sliding track 5, a main roller 6, a clamping plate 7, a nut I8, a connecting vertical plate I9, a connecting plate I10, an I-beam 11, a connecting plate II12, a positioning clamping plate 13, a bolt I14, a nut II15, a supporting tube 16, a secondary roller 17, a connecting vertical plate II18, a positioning plate 19, a screw I20, a connecting plate III21, a bolt II22, a nut III23, a washer I24, a washer II25, a screw II26, an angle steel 27, a baffle 28, a supporting support plate 29, a secondary roller positioning plate 30, and the like.

[0036] like Figure 1As shown, the support ring 4 and support cylinder 16 form the fixed support structure of the entire lifting device. The support cylinder 16 has a support plate 29 for the auxiliary rollers 17 at its bottom. The support ring 4 has 40 support ribs 1 at its lower portion and a roller sliding track 5 at its upper portion. The support ring 4 is connected to the support ribs 1, the main rollers 6, and the roller sliding track 5, providing support for the entire lifting device. The support cylinder 16 is mated with the end of the I-beam 11 and connected to the auxiliary rollers 17 and support plate 29 on the other side, assisting the main rollers 6 in sliding. Main roller positioning plates I2 and II3 are located above the support ring 4. The main roller 6 is placed between these two plates to prevent movement and provide a position limit to prevent the rollers from derailing and causing internal components to fall. Main roller positioning plates I2 and II3 are located on either side of the roller sliding track 5. The main roller positioning plate is connected to the support ring 4, and the main roller 6 is placed on the roller sliding track 5 and positioned by the main roller positioning plate to prevent the main roller 6 from moving in series and causing the internal parts to fall.

[0037] In the implementation method, a support rib 1 is provided at the lower part of the support ring 4, and 40 support ribs 1 are evenly distributed along the circumferential direction of the cylinder. The 40 support ribs 1 need to be welded at a fixed angle position. An oblong bolt hole is opened on the support rib 1, and the connection is achieved by bolt cooperation with the positioning clamp 13.

[0038] In this embodiment, a connecting plate II 12 is provided at the bottom of the I-beam 11. Bolt holes are provided on both the connecting plate II 12 and the positioning plate 13. Bolts are used to connect the positioning plate 13 to the I-beam 11. The bottom of the positioning plate 13 is fixedly connected to the supporting rib 1 by bolts I 14 and nuts II 15.

[0039] like Figure 1 、 Figure 2 As shown, there are two main rollers 6, connected to the I-beam 11 via connecting plate I9 and connecting plate I10. The main rollers 6 are mounted on connecting plate I9 via nuts I8, with a clamping plate 7 positioned between the nuts I8 and connecting plate I9. Connecting plate I10 is welded to the center of connecting plate I9. Below the main rollers 6 is a roller track 5, secured to the support ring 4 and connected to the main rollers 6, enabling 360° rotation along the track (along the cylinder). There is one auxiliary roller 17, connected to the I-beam 11 via a positioning plate 19 and connecting plate III 21. Below the auxiliary roller 17 is a support plate 29, allowing 360° rotation along the axis of the support plate 29. During operation, the main rollers 6 and auxiliary rollers 17 are positioned and prevented from moving in unison using main roller positioning plates I2, II3, and 30.

[0040] like Figure 6 、 Figure 7 Shown are details of the main and auxiliary rollers.

[0041] In the main and auxiliary roller implementation, the roller sliding track 5 at the bottom of the main roller 6 is set with an R70 arc, so that the main roller 6 can slide smoothly, and the supporting plate 29 at the bottom of the auxiliary roller 17 is machined to control the surface finish for smooth sliding.

[0042] like Figure 1 、 Figure 8 As shown, one end of the positioning plate 13 is bolted to the supporting rib 1 and the other end is bolted to the connecting plate I 10. The positioning plate 13 is connected to the I-beam 11 and the supporting rib 1, and is slid to the specified required position by the main roller 6 and the auxiliary roller 17 for positioning.

[0043] like Figure 1 、 Figure 2 As shown, the main roller 6 and the auxiliary roller 17 can rotate and slide 360° in the circumferential direction. When sliding to the required position, the main roller 6 is fixed by tightening the bolts through the positioning clamp 13 and the supporting rib 1, and the auxiliary roller 17 is fixed by tightening the screws I 20 so that the gap between the supporting plate 29 and the auxiliary roller 17 is gradually reduced, thereby increasing the friction force.

[0044] Specifically, when the main roller 6 implements a 360° circular sliding mode, it is connected to the I-beam 11 by connecting the vertical plate Ⅰ9 and the connecting plate Ⅰ10, and the auxiliary roller 17 assists. When sliding to the required position, the positioning clamp plate 13 and the support rib plate 1 bolt hole are used to fix it with bolts to prevent the main and auxiliary rollers from continuing to slide along the sliding track again.

[0045] In the mode where the auxiliary roller 17 assists the main roller 6 in sliding 360° around its circumference, the auxiliary roller 17 achieves its sliding and connection to the I-beam 11 through the cooperation of the connecting plate Ⅱ 18, the positioning plate 19, the connecting plate Ⅲ 21, screws, etc., and the auxiliary roller 17 is fixed and positioned by tightening the screws Ⅰ 20 to assist the main roller 6 in being fixed. Specifically, the connecting plate Ⅲ 21 is connected to the upper side of the other side of the I-beam 11 by bolts Ⅱ 22, nuts Ⅲ 23, washers Ⅰ 24, and washers Ⅱ 25. The connecting plate Ⅲ 21 is connected to the connecting plate Ⅱ 18, and the auxiliary roller 17 is installed on the connecting plate Ⅱ 18. The positioning plate 19 is connected to the connecting plate Ⅱ 18. When rotated into place, the positioning plate 19 is connected to the support plate 29 by screws Ⅰ 20. The auxiliary roller positioning plate 30 is set on the support plate 29 and is located between the auxiliary roller 17 and the connecting plate Ⅱ 18.

[0046] like Figure 1 、 Figure 2 As shown, a monorail trolley and a hand chain hoist are provided on the I-beam 11 to move the hoisted internal parts in the transverse direction of the inner diameter of the cylinder. The monorail trolley slides on the I-beam 11 in the direction of the cylinder diameter to achieve transverse movement of the hoisting device.

[0047] like Figure 3 As shown, a baffle 28 is installed on the other side of the I-beam 11, and the baffle 28 is located inside the support tube 16; an angle steel 27 is installed on the lower side of the other side of the I-beam 11 through screws II 26.

[0048] According to the structural diagram of the present utility model, after the internal parts of the pressure vessel enter the equipment, the lateral movement is achieved by the monorail trolley sliding on the I-beam 11, and the 360° circumferential movement is achieved by the main roller 6 and the auxiliary roller 17 on the roller sliding track 5 and the support plate 29 respectively. Through the lateral and circumferential movement, the multifunctional and all-round functions of the lifting device are realized as a whole. During operation, the main roller 6 and the auxiliary roller 17 realize roller positioning, anti-stringing and avoidance of roller derailment and falling of the internal parts through the main roller positioning plate Ⅰ2, the main roller positioning plate Ⅱ3 and the auxiliary roller positioning plate 30.

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fall prevention bridge for hoisting internal parts of a pressure vessel, characterized in that: include: A plurality of supporting ribs (1), a supporting ring (4), a roller sliding track (5), two main rollers (6), a connecting vertical plate I (9), an I-beam (11), a positioning card plate (13), a supporting cylinder (16), a secondary roller (17) and a supporting plate (29), wherein the plurality of supporting ribs (1) are installed along the inner wall of the cylinder of the pressure vessel in a circumferential direction, the supporting ring (4) is connected above the plurality of supporting ribs (1), the roller sliding track (5) is installed on the supporting ring (4), the two main rollers (6) are installed at intervals on the connecting vertical plate I (9), and are both slidably connected to the roller sliding track (5); the connecting vertical plate I (9) is connected to one side of the I-beam (11); the positioning card plate (13) is used to realize the connection between the I-beam (11) and the supporting ribs (1); The auxiliary roller (17) is installed on the other side of the I-beam (11) and is slidably connected to the support plate (29); the support plate (29) is installed at the bottom of the support cylinder (16), and the support cylinder (16) is connected to the upper middle part of the cylinder; The I-beam (11) is provided with a monorail trolley and a hand hoist. The monorail trolley slides on the I-beam (11) along the diameter direction of the cylinder. The auxiliary roller (17) assists the main roller (6) to rotate 360 ​​degrees axially along the cylinder. When the rotation is in place, the I-beam (11) is connected to the supporting rib (1) through the positioning clamping plate (13).

2. The anti-fall bridge for lifting pressure vessel internals according to claim 1 is characterized in that: The support ring (4) is provided with a main roller positioning plate I (2) and a main roller positioning plate II (3). The main roller positioning plate I (2) and the main roller positioning plate II (3) are located on both sides of the roller sliding track (5) and are used to limit the main roller (6).

3. The anti-fall bridge for lifting internal parts of pressure vessels according to claim 1 is characterized in that: The main roller (6) is mounted on the connecting vertical plate I (9) via a nut I (8), and a clamping plate (7) is provided between the nut I (8) and the connecting vertical plate I (9).

4. The anti-fall bridge for lifting pressure vessel internals according to claim 1 is characterized in that: A connecting plate I (10) is welded to the middle of the connecting vertical plate I (9), and the connecting plate I (10) is fixedly connected to the lower part of one end of the I-beam (11).

5. The anti-fall bridge for lifting pressure vessel internals according to claim 1 is characterized in that: A connecting plate II (12) is provided at the lower portion of the I-beam (11), and bolt holes are provided on both the connecting plate II (12) and the positioning clamping plate (13), so that the positioning clamping plate (13) and the connecting plate II (12) are connected by bolts; The lower portion of the positioning clamping plate (13) is fixedly connected to the supporting rib plate (1) via bolts I (14) and nuts II (15).

6. The anti-fall bridge for lifting pressure vessel internals according to claim 1, characterized in that: A connecting plate III (21) is connected to the upper side of the other side of the I-beam (11) through a bolt II (22), a nut III (23), a washer I (24), and a washer II (25). A connecting vertical plate II (18) is connected to the connecting plate III (21), and the auxiliary roller (17) is installed on the connecting vertical plate II (18).

7. The anti-fall bridge for lifting pressure vessel internals according to claim 6, characterized in that: The connecting vertical plate II (18) is connected to a positioning plate (19). When the positioning plate (19) is rotated into position, the positioning plate (19) is connected to the supporting plate (29) via screws I (20).

8. The anti-fall bridge for lifting pressure vessel internals according to claim 6, characterized in that: The supporting plate (29) is provided with a secondary roller positioning plate (30), and the secondary roller positioning plate (30) is located between the secondary roller (17) and the connecting vertical plate II (18) and is used to limit the secondary roller (17).

9. The anti-fall bridge for lifting pressure vessel internals according to claim 1, characterized in that: A baffle (28) is installed above the other side of the I-beam (11), and the baffle (28) is located inside the support tube (16); an angle steel (27) is installed below the other side of the I-beam (11) through screws II (26).

10. The anti-fall bridge for lifting pressure vessel internals according to claim 1, characterized in that: The plurality of supporting ribs (1) are evenly distributed around the circumference and are all welded to the cylinder.