Device for treating settled alkali mud by using waste heat of converter

By designing a converter waste heat treatment device and using condensed iron sheets to separate gas, liquid and solid, the problems of low converter waste heat utilization and easy blockage of alkali sludge sedimentation were solved, and the sedimentation efficiency and cleaning convenience were improved.

CN223422556UActive Publication Date: 2025-10-10TIANJIN YUNHAIYUSENKE TRADE& IND YOUXIANGONGSI
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Patent Information

Application Number
CN202423225179.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-10-10
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In the existing device, the waste heat of the converter is not effectively utilized, and the alkali sludge sedimentation process is prone to blockage and inconvenient to clean, resulting in low device efficiency.

Method used

A processing device that utilizes the waste heat of the converter is designed. It includes an evaporation barrel, a crystallization barrel and condensing iron sheets. The gas, liquid and solid are separated by crystallization of the condensing iron sheets. A pulling block is provided for easy cleaning, and the device is easy to install.

Benefits of technology

It achieves efficient precipitation separation, improves sedimentation efficiency, simplifies the cleaning process, and improves the utilization rate of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for treating settled alkali mud by using converter waste heat, which comprises an evaporation barrel, a base plate is fixedly connected to the bottom end in the evaporation barrel, a heat storage plate is arranged at the bottom end of the base plate, a crystallization barrel is arranged at the top end of the evaporation barrel, and a condensation iron sheet is fixedly connected to the inside of the crystallization barrel. The top end of the condensation iron sheet is fixedly connected with two air pipes, and the outer walls of the air pipes are fixedly connected with cooling fans. Through the structure, redundant gas is discharged through the gas hole and the gas pipe, the cooling fan continuously cools the iron sheet while helping the gas to be discharged, diluted precipitated alkali mud is discharged from the water outlet, gas, liquid and solid of the device are separated, the precipitation efficiency is higher, and the bracket supports the device to stand when not in use; when in use, the device is clamped at the round opening of the converter through the clamping disc, one side of the condensation iron sheet is fixedly connected with the pull block, the pull block is pulled to extrude crystals to fall on the filter screen, the iron sheet is pulled out to be convenient to clean, and the device is simple and convenient to install and convenient to clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of settled alkali mud, in particular to a device for treating settled alkali mud by utilizing the waste heat of a converter. Background Art

[0002] In heavy industrial production, heating the converter requires a large amount of fuel, and the waste heat is often wasted. In the chemical industry, some alkali liquors contain too many impurities and form alkali mud. The removal of this alkali mud requires evaporation of the alkali liquor. The waste heat temperature of the converter just reaches the temperature required for evaporation of the alkali liquor. Therefore, we need a device that uses the waste heat of the converter to treat the settled alkali mud.

[0003] However, in today's devices, the waste heat of the converter cannot be utilized due to the lack of device compatibility, and the sedimentation device of the alkali sludge is easily blocked due to the precipitation of crystals during sedimentation, which is more troublesome to clean. When the utilization rate of waste heat is not high, the efficiency of the device is also low. Utility Model Content

[0004] The purpose of the utility model is to provide a device for treating settled alkali sludge by utilizing the waste heat of a converter. The diluted precipitated alkali sludge is discharged from the water outlet. The gas, liquid and solid are separated in the device, and the precipitation efficiency is higher. A pulling block is fixedly connected to one side of the condensed iron sheet. The pulling block is pulled to squeeze the crystals and fall onto the filter screen. The iron sheet can be pulled out for easy cleaning. The device is easy to install and clean.

[0005] In order to achieve the above-mentioned purpose, a device for treating settled alkali mud by utilizing the waste heat of a converter is provided, comprising an evaporation barrel, wherein the bottom end of the evaporation barrel is fixedly connected to a chassis, a heat storage plate is provided at the bottom end of the chassis, the bottom end of the heat storage plate is fixedly connected to a metal support, the bottom end of the metal support is fixedly connected to a heat conduction plate, a crystallization barrel is provided at the top end of the evaporation barrel, a condensing iron sheet is fixedly connected to the inside of the crystallization barrel, two air pipes are fixedly connected to the top end of the condensing iron sheet, and a heat dissipation fan is fixedly connected to the outer wall of the air pipe.

[0006] According to the device for treating settled alkali mud using converter waste heat, the outer wall of the evaporation barrel is fixedly connected to a fixed iron sheet, one side of the fixed iron sheet is fixedly connected to four suction cups, and one side of the fixed iron sheet is fixedly connected to a feed port.

[0007] According to the device for treating settled alkali sludge by utilizing the waste heat of a converter, a water outlet is fixedly connected to the outer bottom end of the evaporation barrel, and a valve is fixedly connected to the periphery of the water outlet.

[0008] According to the device for treating settled alkali mud by utilizing the waste heat of a converter, the top of the crystallization barrel is fixedly connected to an air pipe, and the periphery of the air pipe is fixedly connected to an exhaust port.

[0009] According to the device for treating settled alkali sludge by utilizing the waste heat of a converter, a filter is fixedly connected to the top end of the evaporation barrel.

[0010] According to the device for treating settled alkali mud by utilizing the waste heat of a converter, a pull block is fixedly connected to one side of the condensing iron sheet.

[0011] According to the device for treating settled alkali mud by utilizing the waste heat of a converter, air holes are fixedly connected to the outer wall of the condensing iron sheet.

[0012] According to the device for treating settled alkali mud using converter waste heat, the periphery of the heat storage plate is fixedly connected to a triangular bracket, the periphery of the triangular bracket is fixedly connected to a positioning plate, and the bottom end of the positioning plate is fixedly connected to three supporting legs.

[0013] Beneficial effects:

[0014] 1. The evaporator has an inlet on the outside of the drum, a chassis fixedly connected to the bottom of the drum, and a filter fixedly connected to the top of the drum. A condensing iron sheet is located above the filter, and air holes are fixedly connected to the inside of the condensing iron sheet. An air pipe is fixedly connected to the top of the condensing iron sheet, and a cooling fan is fixedly connected to the outside of the air pipe. The liquid, vaporized by waste heat, instantly crystallizes when it encounters the condensing iron sheet, and the excess gas is discharged through the air holes and air pipe. The cooling fan helps the gas out while continuously cooling the iron sheet. The diluted precipitated alkaline sludge is discharged from the water outlet. This device separates gas, liquid, and solid, achieving higher precipitation efficiency.

[0015] 2. A heat storage plate is fixedly connected to the bottom of the chassis, a metal support is fixedly connected to the bottom of the heat storage plate, a heat conducting plate is fixedly connected to the bottom of the metal support, a plurality of triangular brackets are fixedly connected to the outer wall of the metal support, and a positioning plate is fixedly connected to the periphery of the triangular bracket. When not in use, the bracket supports the device to stand. When in use, the device can be clamped at the circular mouth of the converter through the positioning plate. A pulling block is fixedly connected to one side of the condensed iron sheet. The pulling block is pulled to squeeze the crystals and fall onto the filter screen. The iron sheet can be pulled out for easy cleaning. The device is easy to install and clean.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a three-dimensional diagram of a device proposed by the present invention for treating settled alkali mud by utilizing the waste heat of a converter;

[0019] Figure 2This is a cross-sectional view of a device proposed in the present invention for treating settled alkali mud by utilizing the waste heat of a converter;

[0020] Figure 3 This is a three-dimensional cross-sectional view of a device proposed in the present invention for treating settled alkali mud by utilizing the waste heat of a converter;

[0021] Figure 4 This is a three-dimensional diagram of the base of a device proposed in the utility model for treating settled alkali mud by utilizing the waste heat of a converter.

[0022] Legend:

[0023] 1. Evaporation drum; 2. Crystallization drum; 3. Condensation iron sheet; 4. Pull block; 5. Air pipe; 6. Exhaust port; 7. Fixed iron sheet; 8. Feed inlet; 9. Suction cup; 10. Water outlet; 11. Valve; 12. Positioning plate; 13. Support foot; 14. Heat transfer plate; 15. Metal pillar; 16. Cooling fan; 17. Filter; 18. Chassis; 19. Heat storage plate; 20. Air hole; 21. Triangle bracket. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0025] Reference Figure 1-4 The embodiment of the utility model is a device for treating settled alkali mud by utilizing the waste heat of the converter, which includes an evaporation barrel 1. All structures in the evaporation barrel 1 are high-temperature resistant structures. While utilizing the waste heat of the converter, the structure is prevented from being melted. The bottom end of the evaporation barrel 1 is fixedly connected to a chassis 18. The chassis 18 stores the poured alkali mud. A heat storage tray 19 is provided at the bottom of the chassis 18. The heat storage tray 19 stores the absorbed heat and provides heat for the chassis 18 to continue evaporating. The bottom end of the heat storage tray 19 is fixedly connected to a metal support 15. The metal support 15 is a metal with good thermal conductivity. The bottom end of the pillar 15 is fixedly connected to a heat conducting plate 14, which absorbs the heat of the converter for conduction. A crystallization barrel 2 is provided on the top of the evaporation barrel 1. The crystallization barrel 2 is the storage area for solids and gases in the entire device. A condensing iron sheet 3 is fixedly connected inside the crystallization barrel 2. The temperature of the condensing iron sheet 3 changes rapidly and has good heat dissipation. It can be cooled quickly under the blowing of the heat dissipation fan 16. Two air pipes 5 are fixedly connected to the top of the condensing iron sheet 3. The air pipe 5 discharges the purified gas. The outer wall of the air pipe 5 is fixedly connected to a heat dissipation fan 16, which continuously cools the condensing iron sheet 3.

[0026] The outer wall of the evaporation barrel 1 is fixedly connected with a fixed iron sheet 7, which fixes the feed port 8. Four suction cups 9 are fixedly connected to one side of the fixed iron sheet 7, and the feed port 8 is fixedly connected to one side of the fixed iron sheet 7. The suction cups 9 fix the feed port 8 to the fixed iron sheet 7.

[0027] The bottom end of the evaporation barrel 1 is fixedly connected to a water outlet 10, and the periphery of the water outlet 10 is fixedly connected to a valve 11. The valve 11 controls the water outlet 10. After the sedimentation is completed, the valve 11 is opened to discharge the purified liquid.

[0028] The top of the crystallization barrel 2 is fixedly connected to an air pipe 5 , and the periphery of the air pipe 5 is fixedly connected to an exhaust port 6 .

[0029] A filter 17 is fixedly connected to the top of the evaporation barrel 1 , and the crystals that fall after the condensation iron sheet 3 is pulled are collected by the filter 17 .

[0030] A pull block 4 is fixedly connected to one side of the condensing iron sheet 3 , and the pull block 4 facilitates the extraction of the condensing iron sheet 3 .

[0031] The outer wall of the condensing iron sheet 3 is fixedly connected with air holes 20, which facilitate the discharge of irrelevant gases during condensation.

[0032] The heat storage plate 19 is fixedly connected to a triangular bracket 21 on the periphery thereof, and a positioning plate 12 is fixedly connected to the periphery of the triangular bracket 21. The bottom end of the positioning plate 12 is fixedly connected to three supporting legs 13. When not in use, the supporting legs 13 support the device to stand. When in use, the device can be clamped at the circular mouth of the converter through the positioning plate 12.

[0033] Working principle: Place the device at the converter mouth through the positioning plate 12, open the feed port 8 and pour the alkali mud into the evaporation barrel 1, and the waste heat of the converter is transmitted to the heat storage plate 19 along the metal support 15 through the heat conducting plate 14. The heat storage plate 19 stores heat and continuously heats the chassis 18. The alkali mud stored in the chassis 18 is directly vaporized when the temperature reaches a certain level. The steam passes through the filter 17 and crystallizes when it encounters the condensing iron sheet 3. The gas generated by evaporation is discharged from the air hole 20 and the air pipe 5. The cooling fan 16 continues to operate to cool the condensing iron sheet 3. When the sedimentation reaches a certain level, the valve 11 is opened to discharge the unvaporized but liquefied solid-liquid mixture. The crystals on the iron sheet are scraped into the filter 17 by pulling the condensing iron sheet 3 through the pulling block 4. The extracted condensing iron sheet 3 is cleaned externally.

[0034] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A device for treating settled alkali mud using waste heat from a converter, comprising an evaporation drum (1), characterized in that: The bottom end of the evaporation barrel (1) is fixedly connected to a chassis (18), the bottom end of the chassis (18) is provided with a heat storage plate (19), the bottom end of the heat storage plate (19) is fixedly connected to a metal support (15), the bottom end of the metal support (15) is fixedly connected to a heat conducting plate (14), the top end of the evaporation barrel (1) is provided with a crystallization barrel (2), the inside of the crystallization barrel (2) is fixedly connected to a condensing iron sheet (3), the top end of the condensing iron sheet (3) is fixedly connected to two air pipes (5), and the outer wall of the air pipe (5) is fixedly connected to a heat dissipation fan (16).

2. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: The outer wall of the evaporation barrel (1) is fixedly connected to a fixed iron sheet (7), one side of the fixed iron sheet (7) is fixedly connected to four suction cups (9), and one side of the fixed iron sheet (7) is fixedly connected to a feed port (8).

3. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: The outer bottom end of the evaporation barrel (1) is fixedly connected to a water outlet (10), and the periphery of the water outlet (10) is fixedly connected to a valve (11).

4. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: The top of the crystallization barrel (2) is fixedly connected to an air pipe (5), and the periphery of the air pipe (5) is fixedly connected to an exhaust port (6).

5. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: A filter screen (17) is fixedly connected to the top of the interior of the evaporation barrel (1).

6. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: A pull block (4) is fixedly connected to one side of the condensing iron sheet (3).

7. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: The outer wall of the condensing iron sheet (3) is fixedly connected with an air hole (20).

8. The device for treating settled alkali mud by utilizing converter waste heat according to claim 1, characterized in that: The heat storage plate (19) is fixedly connected to a triangular bracket (21) on its periphery, the triangular bracket (21) is fixedly connected to a positioning plate (12) on its periphery, and the bottom end of the positioning plate (12) is fixedly connected to three supporting legs (13).