Noise reduction device suitable for carbon black production

By designing a fully enclosed noise reduction device, the problems of difficult installation and noise leakage of traditional Roots blower noise reduction facilities are solved, achieving effective noise reduction and convenient maintenance.

CN223423704UActive Publication Date: 2025-10-10CHONGQING XINTINGYI ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422938717.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The noise reduction facilities of Roots blowers used in traditional carbon black production are large in size and irregular in shape, which makes it difficult to install noise reduction materials and enclosure structures. The sealing is not tight, resulting in serious noise leakage, and complete sealing will affect equipment inspection and maintenance.

Method used

A noise reduction device is designed, which includes a soundproof room side frame, a soundproof room top frame, a docking front plate and a folding rear support plate, forming a fully enclosed noise reduction room. The sound insulation material absorbs and intercepts noise, and it is convenient for equipment inspection and maintenance.

Benefits of technology

It effectively reduces noise pollution in the production workshop, maintains the convenience of equipment inspection and maintenance, and improves the assembly convenience and space utilization of the noise reduction device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223423704U_ABST
    Figure CN223423704U_ABST
Patent Text Reader

Abstract

The utility model provides a noise reduction device suitable for carbon black production, and relates to the technical field of carbon black production auxiliary equipment, the noise reduction device comprises a noise reduction soundproof room, the noise reduction soundproof room comprises two soundproof room side frames and two soundproof room top frames, the inner edges of the upper surfaces of the two soundproof room top frames are hinged through hinges, and the inner edges of the upper surfaces of the two soundproof room top frames are hinged through hinges. The sound insulation chamber side frame, the sound insulation chamber top frame, the butt joint type front plate and the folding type rear supporting plate are combined to form a full-surrounding noise reduction chamber, carbon black production equipment is surrounded in the noise reduction chamber, noise generated by the equipment is absorbed or intercepted through the inner wall of the noise reduction chamber, transmission of the noise is reduced, noise pollution in a production workshop is effectively reduced, meanwhile, the front door is kept, and the noise reduction effect is good. The noise-reducing material and the noise-reducing enclosure structure are convenient for workers to check and maintain equipment, and the problems that the noise-reducing material and the noise-reducing enclosure structure are difficult to mount and are not tight to fit and seal due to large volume and irregular appearance of a carbon black production facility in the traditional noise-reducing material and the noise-reducing enclosure structure are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of carbon black production auxiliary equipment, in particular to a noise reduction device suitable for carbon black production. Background Art

[0002] During the carbon black production process, the operation of the Roots blower will generate a lot of noise. This type of equipment is often used to provide gas power or gas circulation in carbon black production. The noise generated by its operation belongs to the low and medium frequency range, which has a great impact on the production environment and operators. Operators are prone to hearing damage if they are in a high-noise environment for a long time. Therefore, noise reduction structures are arranged on the periphery of the Roots blower in the carbon black production workshop to reduce the noise it generates.

[0003] The noise reduction facilities of Roots blowers used in traditional carbon black production are covered with noise reduction materials and set up noise reduction enclosure structures. However, due to the large size and irregular shape of carbon black production facilities, traditional noise reduction materials and noise reduction enclosure structures are difficult to install. Insufficient fitting and sealing can easily lead to noise leakage, resulting in poor noise reduction effect. If they are completely sealed, it will be difficult to inspect and maintain the equipment. Utility Model Content

[0004] The disclosed embodiments relate to a noise reduction device suitable for carbon black production, so as to solve the problem that the noise reduction facilities of the Roots blower used in traditional carbon black production are covered with noise reduction materials and provided with noise reduction enclosure structures. However, due to the large volume and irregular shape of the carbon black production facilities, the traditional noise reduction materials and noise reduction enclosure structures are difficult to install, and loose fitting and sealing can easily lead to noise leakage, resulting in poor noise reduction effect. If they are completely sealed, it will be detrimental to the inspection and maintenance of the equipment.

[0005] In a first aspect of the present disclosure, a noise reduction device suitable for carbon black production is provided, specifically comprising a noise reduction soundproof chamber, wherein the noise reduction soundproof chamber comprises: two soundproof chamber side frames, two soundproof chamber top frames, the inner edges of the upper surfaces of the two soundproof chamber top frames are hinged by hinges, the outer edges of the lower surfaces of the soundproof chamber top frames and the upper edges of the inner surfaces of the soundproof chamber side frames are hinged by hinges, a butt-jointed front panel is mounted in front of a frame formed by the combination of the soundproof chamber side frames and the soundproof chamber top frame by bolts, a foldable rear support panel is fixedly connected to the rear of the frame formed by the combination of the soundproof chamber side frames and the soundproof chamber top frame, a front door is mounted on the butt-jointed front panel, and both the butt-jointed front panel and the foldable rear support panel are made of sound insulation material.

[0006] Further, the outer edge of the front of the soundproof room side frame is vertically welded with a side frame front connecting edge, the rear edge of the soundproof room side frame is fixedly connected with two side frame spiral connecting sleeves, the inner wall of the side frame spiral connecting sleeve is provided with threads, the front of the frame body of the soundproof room side frame is provided with a soundproof plate front socket, and the inside of the soundproof room side frame is fixedly connected with three side frame inner partition strips.

[0007] Further, the upper edge of the front of the soundproof room top frame is vertically welded with a top frame front connecting edge, the rear surface of the soundproof room top frame is fixedly connected with a top frame spiral connecting sleeve, the inner wall of the top frame spiral connecting sleeve is provided with threads, and the outer edge of the soundproof room top frame is provided with a soundproof plate outer socket.

[0008] Further, the inside of the soundproof room top frame is transversely welded with a top frame inner partition strip, two top soundproof plates are installed in the inside of the soundproof room top frame, and the two top soundproof plates are separated by the top frame inner partition strip.

[0009] Further, the butt-joint type front plate is made by hingedly connecting a right connecting plate and a left connecting plate, the outer edge and the upper edge of the right connecting plate and the left connecting plate are provided with edge sockets, the center of the left connecting plate is provided with a door body mounting port, and the front door is mounted in the door body mounting port.

[0010] Further, the folding type rear support plate is formed by hingedly connecting two rectangular plate bodies of consistent structure, and the rear support plate is provided with support plate butt-joint sockets near the upper edge and the outer edge.

[0011] Further, the support plate butt-joint sockets are tightly inserted into the side frame spiral connecting sleeves and the top frame spiral connecting sleeve, and the top frame front connecting edge is internally screwed with a bolt.

[0012] Compared with the prior art, the utility model has the advantages of the following:

[0013] The noise reduction device in the utility model is used for noise reduction work of the carbon black production equipment, the soundproof room side frame, the soundproof room top frame, the butt-joint type front plate and the folding type rear support plate are combined to form a full-enclosing noise reduction room, the carbon black production equipment is enclosed, the noise generated by the equipment is absorbed or intercepted through the inner wall of the noise reduction room, the noise is reduced to be transmitted out, the noise pollution in the production workshop is effectively reduced, and the front door is kept, so that the staff can check and maintain the equipment.

[0014] In addition, the noise reduction chamber in the application is convenient to assemble, the soundproof chamber side frame and the soundproof chamber top frame can be folded, in the installation, the soundproof chamber side frame and the soundproof chamber top frame are unfolded and surrounded outside the equipment, and the folding rear support plate is butted at the rear of the soundproof chamber side frame and the soundproof chamber top frame, the top frame screw joint and the folding rear support plate are inserted into the support plate butt joint socket through the side frame screw joint, and the top frame screw joint and the folding rear support plate are fixed through the bolt, the butt joint front plate is installed in front of the soundproof chamber side frame and the soundproof chamber top frame through the bolt, and the soundproof chamber side frame, the soundproof chamber top frame, the butt joint front plate and the folding rear support plate can be folded and stored, the space occupation is reduced, and the assembly convenience of the noise reduction device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced to the drawings of the embodiments.

[0016] The drawings in the following description only relate to some embodiments of the utility model, and are not limited to the utility model.

[0017] In the drawings:

[0018] Figure 1 The schematic diagram of the overall structure of the application is shown;

[0019] Figure 2 The structural schematic diagram of the rear of the application is shown;

[0020] Figure 3 The structural schematic diagram of the application in the disassembled state is shown;

[0021] Figure 4 The structural schematic diagram of the bottom of the application is shown; Figure 3

[0022] Figure 5 The structural schematic diagram of the soundproof chamber side frame and the soundproof chamber top frame in the folded state is shown;

[0023] Figure 6 The structural schematic diagram of the side soundproof plate and the top soundproof plate when being disassembled is shown.

[0024] LIST OF REFERENCE NUMERALS

[0025] 1, soundproof chamber side frame; 101, side frame front joint edge; 102, side frame screw joint; 103, soundproof plate front socket; 104, side soundproof plate; 105, side frame inner partition strip; 2, soundproof chamber top frame; 201, top frame front joint edge; 202, top frame screw joint; 203, soundproof plate outer socket; 204, top soundproof plate; 205, top frame inner partition strip; 3, butt joint front plate; 301, right joint plate; 302, left joint plate; 303, edge socket; 304, door body mounting port; 4, folding rear support plate; 401, support plate butt joint socket; 5, front door.​ DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example 1: Please refer to Figures 1 to 6 :

[0028] The utility model proposes a noise reduction device suitable for carbon black production, including a noise reduction soundproof room, which includes: two sound insulation room side frames 1, two sound insulation room top frames 2, the inner edges of the upper surfaces of the two sound insulation room top frames 2 are hinged by hinges, the outer edges of the lower surfaces of the sound insulation room top frames 2 and the upper edges of the inner surfaces of the sound insulation room side frames 1 are hinged by hinges, a butt-jointed front plate 3 is installed in front of a frame formed by the combination of the sound insulation room side frames 1 and the sound insulation room top frames 2 by bolts, and a foldable rear support plate 4 is fixedly connected to the frame formed by the combination of the sound insulation room side frames 1 and the sound insulation room top frames 2. At the rear, a front door 5 is installed on the docking front panel 3, and the entrance and exit to the noise reduction and soundproof room is retained through the front door 5, which is convenient for operators to inspect and repair the equipment. The docking front panel 3 and the folding rear support panel 4 are both made of sound insulation materials. Through the cooperation of the soundproof room side frame 1, the soundproof room top frame 2, the docking front panel 3 and the folding rear support panel 4, a sealed fully surrounded noise reduction and soundproof room can be assembled. The noise emitted by the carbon black production equipment is absorbed and intercepted by the side sound insulation panels 104, the top sound insulation panel 204, the docking front panel 3 and the folding rear support panel 4, thereby reducing the transmission of noise and effectively reducing noise pollution in the production workshop.

[0029] In the embodiment of the present disclosure, the front outer edge of the soundproof room side frame 1 is vertically welded with the side frame front connecting edge 101, and the front upper edge of the soundproof room top frame 2 is vertically welded with the top frame front connecting edge 201. The docking front panel 3 is made of a right connecting panel 301 and a left connecting panel 302 hinged together, so that the docking front panel 3 can be folded for easy transportation and storage. A door body mounting opening 304 is opened in the center of the left connecting panel 302, and the front door 5 is installed in the door body mounting opening 304. The upper edge and outer edge of the docking front panel 3 are respectively fitted with the top frame front connecting edge 201 and the side frame front connecting edge 101, and are fixedly connected by bolts. The docking front panel 3 plays a role in supporting the external structure of the soundproof room side frame 1 and the soundproof room top frame 2.

[0030] In the embodiment of the present disclosure, the foldable rear support plate 4 is formed by two rectangular plates of the same structure being hinged and connected, so that the foldable rear support plate 4 can be folded for easy transportation and storage. A support plate docking socket 401 is provided near the upper edge and outer edge of the foldable rear support plate 4, and an edge socket 303 is provided on the outer edge and upper edge of the right connecting plate 301 and the left connecting plate 302. The rear edge of the soundproof room side frame 1 is fixedly connected with two side frame screw sockets 102, and the inner wall of the side frame screw socket 102 is provided with a thread, and the support plate docking socket 401 is connected to the top frame screw socket 2 02. The side frame spiral joint 102 is plugged in to help the side frame 1 of the soundproof room and the top frame 2 of the soundproof room maintain a stable appearance. The support plate docking socket 401 is tightly plugged into the side frame spiral joint 102 and the top frame spiral joint 202. The top frame front edge 201 and the top frame spiral joint 202 are spirally connected with bolts. The bolts are connected to the side frame spiral joint 102 and the top frame spiral joint 202 so that the outer end of the bolt fits with the rear surface of the foldable rear support plate 4, limiting the foldable rear support plate 4 to prevent the foldable rear support plate 4 from being separated from the side frame 1 and the top frame 2 of the soundproof room.

[0031] Embodiment 2, on the basis of embodiment 1, the front of the frame of the soundproof room side frame 1 is provided with a sound insulation board front socket 103, the inside of the soundproof room side frame 1 is fixedly connected with three side frame inner spacers 105, the inside of the soundproof room side frame 1 is tightly plugged with a side sound insulation board 104, the side sound insulation board 104 is a rectangular plate made of sound insulation material, the rear surface of the soundproof room top frame 2 is fixedly connected with a top frame screw socket 202, the inner wall of the top frame screw socket 202 is provided with a thread, the outer edge of the soundproof room top frame 2 is provided with a sound insulation board outer socket 203, the inside of the soundproof room top frame 2 is horizontally welded with a top frame inner partition Strip 205, two top sound insulation boards 204 are installed inside the sound insulation room top frame 2, and the two top sound insulation boards 204 are separated by the top frame inner partition strip 205. The side sound insulation boards 104 can be installed after the sound insulation room side frames 1 and the sound insulation room top frame 2 are erected, which reduces the difficulty of erecting the sound insulation room side frames 1 and the sound insulation room top frame 2 and improves the installation convenience of the noise reduction device. The sound insulation boards are separated by the side frame inner partition strip 105 and the top frame inner partition strip 205, which also facilitates the cutting and modification of the shape, position and structure of the sound insulation boards according to the pipeline path of the carbon black production equipment during the installation process.

[0032] The working principle of the embodiment is as follows: first, the soundproof room side frame 1 and the soundproof room top frame 2 are unfolded, the two soundproof room top frames 2 are unfolded into a flat state, and the soundproof room side frame 1 is perpendicular to the lower surface of the soundproof room top frame 2, so that the soundproof room side frame 1 and the soundproof room top frame 2 are combined to form a frame with a cuboid structure, the frame surrounds the carbon black production equipment, and the side soundproof board 104 and the top soundproof board 204 are inserted from the positions of the soundproof board front insertion port 103 and the soundproof board outer insertion port 203 respectively, and the butt joint front plate 3 is installed in front of the soundproof room side frame 1 and the soundproof room top frame 2, so that the upper edge and the outer edge of the butt joint front plate 3 are respectively attached to the top frame front connecting edge 201 and the side frame front connecting edge 101, and are fastened by bolts, the folding rear support plate 4 is installed behind the soundproof room side frame 1 and the butt joint front plate 3, so that the support plate butt joint insertion port 401 is inserted into the top frame screw joint 202 and the side frame screw joint 102, and is fastened by bolts, so that the installation of the noise reduction device is completed, and finally the shape of the side soundproof board 104 and the top soundproof board 204 is modified through the pipeline wiring of the carbon black production equipment, so that the pipeline of the carbon black production equipment can pass through the noise reduction device.

[0033] In this paper, the following points need attention:

[0034] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0035] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.

[0036] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A noise reduction device suitable for carbon black production, comprising a noise reduction soundproof chamber, characterized in that: The noise reduction soundproof room comprises: two soundproof room side frames (1), two soundproof room top frames (2), the inner edges of the upper surfaces of the two soundproof room top frames (2) are hinged by hinges, the outer edges of the lower surfaces of the soundproof room top frames (2) and the upper edges of the inner surfaces of the soundproof room side frames (1) are hinged by hinges, a butt-jointed front panel (3), the butt-jointed front panel (3) is mounted in front of a frame formed by the combination of the soundproof room side frames (1) and the soundproof room top frames (2) by bolts, a folding rear support panel (4), the folding rear support panel (4) is fixedly connected to the rear of the frame formed by the combination of the soundproof room side frames (1) and the soundproof room top frames (2), a front door (5) is mounted on the butt-jointed front panel (3), and both the butt-jointed front panel (3) and the folding rear support panel (4) are made of sound insulation material.

2. A noise reduction device suitable for carbon black production according to claim 1, characterized in that: The front outer edge of the soundproof room side frame (1) is vertically welded with a side frame front edge (101), the rear edge of the soundproof room side frame (1) is fixedly connected with two side frame screw sockets (102), the inner wall of the side frame screw socket (102) is provided with a thread, the front of the frame body of the soundproof room side frame (1) is provided with a sound insulation board front socket (103), the inside of the soundproof room side frame (1) is fixedly connected with three side frame inner spacers (105), and the inside of the soundproof room side frame (1) is tightly plugged with a side sound insulation board (104).

3. A noise reduction device suitable for carbon black production according to claim 2, characterized in that: A top frame front connection edge (201) is vertically welded to the front upper edge of the soundproof room top frame (2), a top frame screw socket (202) is fixedly connected to the rear surface of the soundproof room top frame (2), a screw thread is provided on the inner wall of the top frame screw socket (202), and a sound insulation board outer socket (203) is provided on the outer edge of the soundproof room top frame (2).

4. A noise reduction device suitable for carbon black production according to claim 1, characterized in that: A top frame inner spacer (205) is welded transversely inside the soundproof room top frame (2), and two top sound insulation boards (204) are installed inside the soundproof room top frame (2), and the two top sound insulation boards (204) are separated by the top frame inner spacer (205).

5. The noise reduction device suitable for carbon black production according to claim 1, characterized in that: The docking front panel (3) is formed by hingedly connecting a right connecting panel (301) and a left connecting panel (302). The outer edges and upper edges of the right connecting panel (301) and the left connecting panel (302) are both provided with edge sockets (303). The center of the left connecting panel (302) is provided with a door body mounting opening (304). The front door (5) is mounted in the door body mounting opening (304).

6. A noise reduction device suitable for carbon black production according to claim 3, characterized in that: The foldable rear support plate (4) is formed by hingedly connecting two rectangular plates of identical structure, and support plate docking sockets (401) are provided near the upper edge and the outer edge of the foldable rear support plate (4).

7. A noise reduction device suitable for carbon black production according to claim 6, characterized in that: The support plate docking socket (401) is tightly plugged into the side frame spiral socket (102) and the top frame spiral socket (202), and the top frame front connection edge (201) and the top frame spiral socket (202) are internally spirally connected with bolts.