Rubber thickness measuring equipment
By using a mobile frame and an electric slide in conjunction with upper and lower detectors in the rubber testing equipment, the problem of low efficiency of the existing equipment is solved and high-precision detection of rubber thickness is achieved.
Patent Information
- Application Number
- CN202422922721.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing rubber testing equipment uses rollers to detect thickness, which is inefficient and difficult to achieve accurate measurement.
A mobile frame is installed on an electric slide and equipped with upper and lower detectors. The detectors move along the width direction of the rubber. The three embodiments are combined to improve the detection accuracy.
It achieves high-precision detection of rubber thickness, is suitable for different thickness requirements, and improves detection efficiency and accuracy.
Smart Images

Figure CN223425955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber thickness measuring equipment, in particular to a rubber thickness measuring equipment. Background Art
[0002] After the rubber is melt-cast, its thickness needs to be accurately measured. After the part that does not meet the thickness requirements is detected, it is cut to prevent the thickness of the cast rubber from not meeting the design specifications. Existing rubber testing equipment uses a pressure roller to measure, specifically, the roller is pressed on the rubber and the ups and downs of the roller are detected to obtain the thickness of the rubber. This detection method has low thickness measurement efficiency. Utility Model Content
[0003] The purpose of the utility model is to solve the above problems and provide a rubber thickness measuring device.
[0004] The technical solution of the present utility model is achieved as follows:
[0005] The utility model provides a rubber thickness measuring device, which includes a thickness measuring mechanism installed on a device frame;
[0006] The thickness measuring mechanism comprises:
[0007] A movable frame is movably mounted on the frame of the device, the movable frame comprising an upper bracket and a lower bracket, and the rubber is located in a gap between the upper bracket and the lower bracket;
[0008] Detectors are respectively mounted on the ends of the upper bracket and the lower bracket, with the detection directions of the two detectors being opposite to each other, and the two detectors are respectively located below and above the rubber;
[0009] An electric slide is mounted on the frame, and the movable frame is movably mounted on the electric slide. The electric slide enables the movable frame to move along the width direction of the rubber.
[0010] The advantages or beneficial effects of the above technical solution include at least:
[0011] By setting movable detectors on the upper and lower parts of the rubber, the thickness of the rubber in the width and length directions can be detected in real time in conjunction with the movement of the rubber. There are three different embodiments that can be applied to different thickness requirements. Compared with existing detection methods, the detection accuracy is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings illustrate exemplary embodiments of the present application by way of example, and together with the general description given above and the detailed description given below, and the claims, serve to explain the principles of the present application. These drawings in which like numbers denote like parts are included herewith to provide a further understanding of the present application, and are incorporated in and constitute a part of this specification.
[0013] Figure 1 Fig. 1 shows a structural schematic diagram of the device in the first embodiment of the present application;
[0014] Figure 2 Fig. 2 shows a structural schematic diagram of the device after hiding the rubber in the first embodiment of the present application;
[0015] Figure 3 Fig. 3 shows a structural schematic diagram of the device in the second embodiment of the present application;
[0016] Figure 4 Fig. 4 shows a structural schematic diagram of the device in the third embodiment of the present application;
[0017] Figure 5 Fig. 5 shows a schematic diagram of the rubber threading in the embodiment of the present application;
[0018] Figure 6 Fig. 6 shows a detection path schematic diagram of the first embodiment of the present application;
[0019] Figure 7 Fig. 7 shows a detection path schematic diagram of the second embodiment of the present application;
[0020] Figure 8 Fig. 8 shows a detection path schematic diagram of the third embodiment of the present application.
[0021] Reference signs: 10, device; 11, first guide roller set; 12, second guide roller set; 121, roller support; 122, round stick; 13, rack; 131, support seat; 132, spring sheet; 20, thickness measuring mechanism; 21, moving frame; 22, detector; 221, first inductor; 222, second inductor; 23, electric sliding table; 24, smoothing table; 241, rounded edge; 242, smoothing top surface; 243, extension channel; 30, rubber. DETAILED DESCRIPTION
[0022] Embodiments of the present application will be described in more detail by referring to the drawings. Although certain embodiments of the present application are shown in the drawings, it is understood that the present application can be implemented in various forms and should not be interpreted as being limited to the embodiments set forth herein, but rather these embodiments are provided so as to more completely and thoroughly understand the present application. It is understood that the drawings and embodiments of the present application are for exemplary purposes only and are not intended to limit the scope of the present application.
[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts of "first", "second", etc. mentioned in this utility model are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0025] It should be noted that the modifications of "one" and "multiple" mentioned in the present invention are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0026] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes and are not used to limit the scope of these messages or information.
[0027] Reference Figure 1 and Figure 2 A rubber 30 thickness measuring device 10 is provided. The device 10 includes a thickness measuring mechanism 20, which is mounted on a frame 13 of the device 10. The thickness measuring mechanism 20 includes a movable frame 21, a detector 22, and an electric slide 23. The movable frame 21 is movably mounted on the frame 13 of the device 10. The movable frame 21 includes an upper bracket and a lower bracket. The rubber 30 is located in a gap between the upper bracket and the lower bracket. Figure 3 As shown; the detectors 22 are respectively mounted at the ends of the upper bracket and the lower bracket, and the detection directions of the two detectors are opposite to each other. The two detectors 22 are respectively located below and above the rubber 30 to detect the thickness of the lower and upper parts of the rubber 30, specifically the distance from the computing device 10 to the upper and lower surfaces of the rubber 30. The electric slide 23 is mounted on the frame 13, and the movable frame 21 is movably mounted on the electric slide 23. The electric slide 23 enables the movable frame 21 to move along the width direction of the rubber 30 so that the detection range can cover the rubber 30 as much as possible.
[0028] The present application has three embodiments for the arrangement of the detector 22 and the thickness measuring mechanism 20:
[0029] In the first embodiment, only one thickness measuring mechanism 20 is installed, and only two sensors are installed on the detector 22, specifically one sensor on the upper bracket and one sensor on the lower bracket, such as Figure 1 As shown, when the rubber 30 moves, the electric slide 23 drives the moving frame 21 to move back and forth along the width direction of the rubber 30, so as to detect the average thickness of the rubber 30. The detection path in this embodiment is as follows: Figure 6 As shown, the blue dotted line is the detection path. The detection path in the first embodiment is single, which can be applied to the situation where the uniformity of the thickness of the rubber 30 is not required to be high, which is conducive to improving production efficiency.
[0030] In the second embodiment, the thickness measuring mechanism 20 has two groups. The two groups of thickness measuring mechanisms 20 are installed on both sides of the rubber 30 along the central axis of the rubber 30. The two groups of thickness measuring mechanisms 20 are staggered. There are only two sensors installed on the detector 22, specifically one sensor on the upper bracket and one sensor on the lower bracket. The electric slide 23 drives the moving frame 21 to move back and forth along the width direction of the rubber 30 to detect the average thickness of the rubber 30. The detection path in this embodiment is as follows: Figure 7 As shown, the blue dotted line and the red dotted line are the detection paths of the two thickness measuring mechanisms 20 respectively, and the black dot is the intersection point of the detection paths of the two thickness measuring mechanisms 20. The portion of the rubber 30 at the intersection point will be detected twice, thereby improving the detection accuracy. At the same time, the two-way detection can obtain the thickness distribution of the rubber 30 through difference comparison, and can detect the thickness more accurately. It is suitable for situations where the uniformity of the thickness of the rubber 30 is required to be high. The production efficiency will be lower than that of the embodiment 1, but the accuracy will be higher than that of the embodiment 1.
[0031] In the third embodiment, the thickness measuring mechanism 20 has two groups, and the two groups of thickness measuring mechanisms 20 are installed on both sides of the rubber 30 along the central axis of the rubber 30. The two groups of thickness measuring mechanisms 20 are staggered and installed. The detector 22 includes a first sensor 221 and a second sensor 222. The first sensor 221 and the second sensor 222 are arranged side by side along the travel direction of the rubber 30. Specifically, there are two sensors on the upper bracket and two sensors on the upper bracket. The detection path in this embodiment is as follows: Figure 8 As shown, the blue dotted line and the red dotted line are the detection paths of the two thickness measuring mechanisms 20, respectively. There are two red dotted lines and two blue dotted lines, representing the detection paths of the first sensor 221 and the second sensor 222 on the same thickness measuring mechanism 20. The black dot is the intersection point of the detection paths of the two thickness measuring mechanisms 20. The portion of the rubber 30 at the intersection point will be detected twice, thereby improving the detection accuracy. Compared with the second embodiment, the black dots in the third embodiment are mostly distributed on both sides of the rubber 30, and the distribution is more even, resulting in higher detection accuracy.
[0032] It should be noted that the detection paths of the above three embodiments are all "Z"-shaped paths. In the actual production process, the moving speed of the movable frame 21 driven by the electric slide 23 can be increased so that the detection paths at the upper and lower ends of the "Z"-shaped path can be closer to improve the detection accuracy, and the above-mentioned sensors include infrared distance sensors.
[0033] As a further improvement of the above structure, the thickness measuring mechanism 20 further includes: a smoothing table 24, which is mounted on the frame 13, and the inspected part of the rubber 30 is located on the smoothing table 24; the edges of the smoothing table 24 close to and away from the traveling direction of the rubber 30 are provided with chamfered edges 241, and the part of the smoothing table 24 between the chamfered edges 241 is a smooth top surface 242. When the rubber 30 passes through the smoothing table 24, the chamfered edges 241 can enable the rubber 30 to pass smoothly through the edge of the smoothing table 24 and reach the top of the smoothing table 24, and the middle part of the smoothing table 24 has an extension channel 243, and the movable frame 21 can be embedded in the extension channel 243. The extension channel 243 is located below the inspected part to prevent the smoothing table 24 from affecting the movement of the movable frame 21. Figure 2 shown.
[0034] As a further improvement of the above structure, the device 10 further includes: a first guide roller group 11, mounted on the frame 13 and symmetrically mounted on both sides of the smoothing table 24; a second guide roller group 12, including a roller bracket 121 and a round rod 122 rotatably mounted on the roller bracket 121, and the support rod of the roller bracket 121 is rotatably connected to the frame 13; Figure 5 As shown, the rubber 30 passes from the top of the second guide roller group 12 through the bottom of the first guide roller group 11 and then enters the smoothing table 24. It should be noted that the height of the lower end of the first guide roller group 11 is lower than the height of the upper end of the smoothing table 24, so that when the rubber 30 passes through the equipment 10, the parts on both sides of the smoothing table 24 can be pushed downward by the first guide roller group 11, so that the part of the rubber 30 located on the smooth top surface 242 can be close to the smoothing table 24, avoiding fluctuations and improving the detection accuracy.
[0035] Further, such as Figure 4 As shown, the device 10 also includes: a support base 131, which is fixedly mounted on the part of the frame 13 below the support rod; a spring sheet 132, one end of which is fixedly mounted on the support base 131, and the middle part of the spring sheet 132 is against the bottom of the support rod. When other parts of the rubber 30 vibrate, the vibration of the rubber 30 will be transmitted to the round rod 122 of the second guide roller group 12, and the round rod 122 will transmit the vibration to the support rod. The spring sheet 132 can absorb the vibration of the support rod to prevent the vibration from being transmitted to the rubber 30 located on the smoothing table 24, resulting in errors in thickness detection.
[0036] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0037] Those skilled in the art will appreciate that the above embodiments are merely for the purpose of illustrating the present invention and are not intended to limit the scope of the present invention. Other variations or modifications may be made based on the above disclosure, and such variations or modifications are still within the scope of the present invention.
Claims
1. A rubber thickness measuring device, characterized in that: The device (10) includes a thickness measuring mechanism (20), and the thickness measuring mechanism (20) is installed on a frame (13) of the device (10); The thickness measuring mechanism (20) comprises: A movable frame (21) is movably mounted on a frame (13) of the device (10), wherein the movable frame (21) comprises an upper bracket and a lower bracket, and the rubber (30) is located in a gap between the upper bracket and the lower bracket; Detectors (22) are respectively mounted on the ends of the upper bracket and the lower bracket, the detection directions of the two detectors are opposite to each other, and the two detectors (22) are respectively located below and above the rubber (30); An electric slide (23) is mounted on the frame (13), and the movable frame (21) is movably mounted on the electric slide (23). The electric slide (23) enables the movable frame (21) to move along the width direction of the rubber (30).
2. The rubber thickness measuring device according to claim 1, characterized in that: The thickness measuring mechanism (20) has two groups. The two groups of thickness measuring mechanisms (20) are installed on both sides of the rubber (30) along the central axis of the rubber (30). The two groups of thickness measuring mechanisms (20) are staggered.
3. The rubber thickness measuring device according to claim 1 or 2, characterized in that: The detector (22) includes a first sensor (221) and a second sensor (222), wherein the first sensor (221) and the second sensor (222) are arranged side by side along the traveling direction of the rubber (30).
4. The rubber thickness measuring device according to claim 3, characterized in that: The thickness measuring mechanism (20) further comprises: a smoothing platform (24) mounted on the frame (13), wherein the inspected portion of the rubber (30) is located on the smoothing platform (24); The edges of the smooth platform (24) close to and away from the traveling direction of the rubber (30) are both provided with chamfered edges (241), and the portion of the smooth platform (24) between the chamfered edges (241) is a smooth top surface (242).
5. The rubber thickness measuring device according to claim 4, characterized in that: The middle part of the smooth platform (24) is provided with an extension channel (243), the movable frame (21) can be embedded in the extension channel (243), and the extension channel (243) is located below the detected part.
6. The rubber thickness measuring device according to claim 4, characterized in that: The device (10) further comprises: A first guide roller set (11) is mounted on the frame (13) and symmetrically mounted on both sides of the smoothing platform (24); A second guide roller group (12) includes a roller bracket (121) and a round rod (122) rotatably mounted on the roller bracket (121), wherein a support rod of the roller bracket (121) is rotatably connected to the frame (13); A support base (131) is fixedly mounted on the portion of the frame (13) below the support rod; A spring sheet (132), one end of which is fixedly mounted on the support seat (131), and a middle portion of the spring sheet (132) abuts against the bottom of the support rod.