Wear resistance testing machine for ceramic anilox roller

Abstract

The utility model discloses a wear resistance testing machine for a ceramic anilox roller, and relates to the technical field of production of ceramic anilox rollers. The wear resistance testing machine for the ceramic anilox roller comprises a box body, a moving seat is movably mounted on one side of the top of the box body, a driving mechanism for detecting wear data of the ceramic anilox roller is fixedly mounted on the top of the moving seat, and a stabilizing mechanism for ensuring stable operation of the device is fixedly mounted on one side in the box body. The servo motor is powered on and operates to drive the fluted disc to rotate, the rotating fluted disc can drive the rack plate to move horizontally, the rack plate moving horizontally can drive the dial indicator to move synchronously, and the dial indicator moving synchronously can drive the tested ball head to detect. And the dial indicator is matched with the test ball head for use, so that the wear data and the position of the outer side of the ceramic anilox roller to be tested can be conveniently detected, and the function of improving the detection data of the ceramic anilox roller to be tested is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic anilox roller production, in particular to a ceramic anilox roller wear resistance testing machine. Background Art

[0002] The anilox roller is the core component of the flexographic printing machine. According to the materials coated or sprayed on its surface, there are mainly two types: chrome-plated anilox roller and ceramic anilox roller. When using ceramic anilox roller, its wear resistance is an important performance. After the ceramic anilox roller is processed, a wear resistance testing machine is needed to test the wear resistance of the ceramic anilox roller, so as to ensure the quality controllable effect of the ceramic anilox roller.

[0003] After processing the ceramic anilox roller, a wear resistance testing machine is needed. Among them, the "A Ceramic Anilox Roller Wear Resistance Testing Machine" disclosed with the publication number "CN214703016U" has solved the many disadvantages of existing testing machines that can only roughly test the wear resistance of the ceramic anilox roller and cannot accurately measure a certain pressure value.

[0004] However, there are still many defects in the actual use of wear-resistant testing machines with similar structures, such as: the existing technology is not convenient for testing the specified area of ​​the ceramic anilox roller to be tested according to the use requirements, there is a local problem in the detection data of the ceramic anilox roller to be tested, and the reliability of the detection data of the ceramic anilox roller to be tested cannot be guaranteed, which also reduces the multifunctional effect of the device and does not have the effect of improving the stability of the device operation. The device is subjected to a long-term friction test on the ceramic anilox roller to be tested, which easily causes the internal parts to accumulate heat and be damaged. Therefore, it is necessary to design a ceramic anilox roller wear-resistant testing machine. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a ceramic anilox roller wear resistance testing machine to solve the above problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a ceramic anilox roller wear tester, comprising a box, a movable seat movably mounted on one side of the top of the box, a drive mechanism for detecting wear data of the ceramic anilox roller fixedly mounted on the top of the movable seat, and a stabilizing mechanism for ensuring stable operation of the device fixedly mounted on one side of the interior of the box;

[0007] The drive mechanism includes an installation box, a servo motor is fixed to one side of the installation box, a gear disc is fixedly installed at the output end of the servo motor, a rack plate is movably installed inside the installation box and is meshed with the gear disc, a dial indicator is fixedly installed on one side of the top of the rack plate, and a test ball head is rotatably installed on the bottom end of the dial indicator through a bearing seat;

[0008] The stabilizing mechanism comprises a fixing box, wherein a refrigeration assembly is fixedly arranged inside the fixing box and extends outwards.

[0009] Preferably, a water pump is fixedly arranged on one side of the fixing box through a pipe, the water pump is fixedly arranged on one side of the hollow plate through a pipe, the top of the hollow plate is fixedly arranged with a contact plate, and the bottom of the hollow plate is fixedly arranged on one side with a circulating pipe.

[0010] Preferably, two groups of electric rods are fixedly arranged on the bottom of the box, and the output end of the electric rod is fixedly connected with the bottom of the hollow plate.

[0011] Preferably, a moving frame is movably arranged on the other side of the top of the box, and the moving frame is fixedly arranged on one side with a constant-speed motor.

[0012] Preferably, an auxiliary clamp is rotatably arranged on one side of the moving frame, and a ceramic anilox roller to be tested is clamped and arranged on the inner side of the auxiliary clamp.

[0013] Preferably, a shell is fixedly arranged on one side of the moving seat, a screw rod is screwedly arranged on the outer side of the shell, and a clamping plate is fixedly arranged on one end of the screw rod.

[0014] Beneficial effects

[0015] The ceramic anilox roller wear-resistant testing machine has the following beneficial effects compared with the prior art:

[0016] 1. The servo motor is powered to drive the gear plate to rotate, the gear plate rotating can drive the rack plate to move horizontally, the rack plate moving horizontally can drive the micrometer to move in synchronization, the micrometer moving in synchronization can drive the test ball head to detect, and the micrometer and the test ball head are used in cooperation to facilitate detection of the wear data and position of the ceramic anilox roller to be tested, the function of improving the detection data of the ceramic anilox roller to be tested is realized, the specified area of the ceramic anilox roller to be tested is detected according to the use requirement, the adjustability of the device is increased, and the multifunctional effect of the device is also increased.

[0017] 2. The refrigeration assembly is powered to generate low temperature and exchange temperature with the condensate stored in the fixing box, so that the condensate is in a low-temperature state, the water pump is powered to generate suction to suck the condensate stored in the fixing box, the condensate is transported into the hollow plate through the pipe, so that the hollow plate is in a low-temperature state, and the hollow plate exchanges temperature with the contact plate, so that the heat accumulated in the contact plate is neutralized and cooled, the function of improving the running stability of the device is realized, the problem that the heat accumulated in the contact plate is damaged due to long-time friction of the ceramic anilox roller to be tested is avoided, and the service life of the contact plate is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the partial structure of the driving mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the local structure of the stabilizing mechanism of the present utility model;

[0021] Figure 4 It is a schematic diagram of a top view of a partial structure of the utility model.

[0022] In the figure: 1. Box body; 101. Electric rod; 2. Moving seat; 201. Shell; 202. Screw; 203. Clamp; 3. Driving mechanism; 301. Mounting box; 302. Servo motor; 303. Gear plate; 304. Rack plate; 305. Micrometer; 306. Test ball head; 4. Stabilizing mechanism; 401. Fixed box; 402. Refrigeration component; 403. Water pump; 404. Hollow plate; 405. Contact plate; 5. Moving frame; 501. Constant speed motor; 6. Auxiliary fixture. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] This utility model provides two technical solutions:

[0025] Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 The first embodiment is shown: a ceramic anilox roller wear tester, comprising a housing 1, a movable base 2 movably mounted on one side of the top of the housing 1, a drive mechanism 3 for detecting wear data of the ceramic anilox roller fixedly mounted on the top of the movable base 2, and a stabilizing mechanism 4 fixedly mounted on one side of the interior of the housing 1 for ensuring stable operation of the device;

[0026] The drive mechanism 3 includes an installation box 301. A servo motor 302 is fixed to one side of the installation box 301. A gear plate 303 is fixedly mounted on the output end of the servo motor 302. A rack plate 304 is movably mounted inside the installation box 301 and meshes with the gear plate 303. A dial indicator 305 is fixedly mounted on one side of the top of the rack plate 304. A test ball head 306 is rotatably mounted on the bottom end of the dial indicator 305 through a bearing seat.

[0027] The stabilizing mechanism 4 includes a fixed box 401, an extended refrigeration assembly 402 is fixedly installed inside the fixed box 401, two sets of electric rods 101 are fixedly installed at the bottom of the box body 1, and the output ends of the electric rods 101 are fixedly connected to the bottom of the hollow plate 404;

[0028] A movable frame 5 is movably mounted on the other side of the top of the box 1 , and a constant speed motor 501 is fixedly mounted on one side of the movable frame 5 . An auxiliary fixture 6 is rotatably mounted on one side of the movable frame 5 , and a ceramic anilox roller to be tested is clamped and mounted inside the auxiliary fixture 6 .

[0029] The movable frame 5 can provide an installation position for the auxiliary fixture 6, and the auxiliary fixture 6 can provide an installation position for the ceramic anilox roller to be tested, so as to facilitate the subsequent clamping and installation operation of the ceramic anilox roller to be tested. The auxiliary fixture 6 is driven to rotate by the uniform speed motor 501, and the rotating auxiliary fixture 6 can drive the ceramic anilox roller to be tested to rotate, so as to facilitate the subsequent wear resistance test of the ceramic anilox roller to be tested.

[0030] By energizing the electric rod 101, the hollow plate 404 can be driven to move vertically. The vertically moving hollow plate 404 can drive the resistance plate 405 to move horizontally to a specified position, so as to facilitate resistance and friction operation on the rotating ceramic anilox roller to be tested, thereby achieving the function of testing the ceramic anilox roller.

[0031] The servo motor 302 is powered on and drives the toothed disc 303 to rotate, and the rotating toothed disc 303 can drive the rack plate 304 to move horizontally. The rack plate 304 that moves horizontally can drive the dial indicator 305 to move synchronously. The dial indicator 305 that moves synchronously can drive the test ball head 306 for detection. The dial indicator 305 and the test ball head 306 are used together to facilitate the detection of the wear data and position of the outer side of the ceramic anilox roller to be tested, thereby realizing the function of improving the detection data of the ceramic anilox roller to be tested, and facilitating the detection of the specified area of ​​the ceramic anilox roller to be tested according to usage requirements.

[0032] Figure 1 、 Figure 3 、 Figure 4 The second embodiment is shown, and the main difference from the first embodiment is that a water pump 403 is fixedly installed on one side of the fixed box 401 through a pipe fitting, a hollow plate 404 is fixedly installed on one side of the water pump 403 through a pipe fitting, a resistance plate 405 is fixedly installed on the top of the hollow plate 404, and a circulation pipe is fixedly installed on the bottom side of the hollow plate 404; a shell 201 is fixedly installed on one side of the movable seat 2, a screw 202 is threadedly installed on the outer side of the shell 201, and a splint 203 is fixedly installed on one end of the screw 202.

[0033] The housing 201 provides an installation position for the screw 202. The screw 202 can be manually selected by an operator to drive the clamping plate 203 to move horizontally. The clamping plate 203 that moves horizontally can be used to install the ceramic anilox roller to be tested.

[0034] The refrigeration component 402 is powered on to generate low temperature and exchange temperature with the condensate stored in the fixed box 401, so that the cold liquid is in a low temperature state. Then, the water pump 403 is powered on to generate suction to absorb the low-temperature condensate stored in the fixed box 401, and the low-temperature condensate is transported to the inside of the hollow plate 404 through the pipe, so that the hollow plate 404 is in a low temperature state. Then, the temperature is exchanged with the resistance plate 405 through the hollow plate 404, which plays a role in neutralizing and cooling the heat accumulated in the resistance plate 405, thereby achieving the function of improving the stability of the operation of the device.

[0035] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic anilox roller wear tester, comprising a housing (1), characterized in that: A movable seat (2) is movably mounted on one side of the top of the housing (1); a driving mechanism (3) for detecting wear data of a ceramic anilox roller is fixedly mounted on the top of the movable seat (2); and a stabilizing mechanism (4) for ensuring stable operation of the device is fixedly mounted on one side of the interior of the housing (1); The driving mechanism (3) comprises an installation box (301), a servo motor (302) is fixed on one side of the installation box (301), a toothed disc (303) is fixedly installed on the output end of the servo motor (302), a rack plate (304) is movably installed inside the installation box (301) and is meshed with the toothed disc (303), a micrometer (305) is fixedly installed on one side of the top of the rack plate (304), and a test ball head (306) is rotatably installed on the bottom end of the micrometer (305) through a bearing seat; The stabilizing mechanism (4) comprises a fixed box (401), wherein an extended refrigeration assembly (402) is fixedly installed inside the fixed box (401).

2. The ceramic anilox roller wear tester according to claim 1, characterized in that: A water pump (403) is fixedly mounted on one side of the fixed box (401) via a pipe fitting, a hollow plate (404) is fixedly mounted on one side of the water pump (403) via a pipe fitting, a resistance plate (405) is fixedly mounted on the top of the hollow plate (404), and a circulation pipe is fixedly mounted on one side of the bottom of the hollow plate (404).

3. The ceramic anilox roller wear tester according to claim 2, characterized in that: Two groups of electric rods (101) are fixedly installed at the bottom of the box body (1), and the output ends of the electric rods (101) are fixedly connected to the bottom of the hollow plate (404).

4. The ceramic anilox roller wear tester according to claim 1, characterized in that: A moving frame (5) is movably mounted on the other side of the top of the box body (1), and a uniform speed motor (501) is fixedly mounted on one side of the moving frame (5).

5. The ceramic anilox roller wear resistance testing machine according to claim 4, characterized in that: An auxiliary clamp (6) is rotatably mounted on one side of the movable frame (5), and a ceramic anilox roller to be tested is clamped and mounted on the inner side of the auxiliary clamp (6).

6. The ceramic anilox roller wear resistance testing machine according to claim 1, characterized in that: A housing (201) is fixedly mounted on one side of the movable seat (2), a screw rod (202) is threadedly mounted on the outer side of the housing (201), and a clamping plate (203) is fixedly mounted on one end of the screw rod (202).

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