Direct current motor steering detection device
By designing a DC motor steering detection device and utilizing the linkage of the detection circuit and the alarm, the problem of motor reversal caused by reverse installation of the magnetic shoe was solved, and accurate detection of the magnetic shoe installation status and convenient assembly and disassembly were achieved.
Patent Information
- Application Number
- CN202422366484.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-27
AI Technical Summary
If the magnet of a DC motor is installed upside down, the motor will reverse, the output shaft will turn in the opposite direction, and the connecting components will not operate normally. The existing technology lacks effective detection methods.
A DC motor steering detection device is designed, which includes a detection base plate, a detection frame, a clamping mechanism, a power part and a detection circuit. The detection circuit is linked with an alarm to determine whether the magnetic shoe is correctly installed.
The accurate detection of the installation status of the DC motor magnet is achieved, the motor reversal problem caused by the reverse installation of the magnet is avoided, and the convenience of assembly and disassembly is improved.
Smart Images

Figure CN223426814U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of DC motor detection, and in particular relates to a DC motor direction detection device. Background Art
[0002] DC motor magnets are a type of permanent magnet primarily used in permanent magnet motors, and they have a crucial impact on motor performance. The principle behind these magnets is that exchange coupling exists between adjacent electrons in ferromagnetic materials, allowing their spin magnetic moments to spontaneously align within a tiny region, forming a small area of spontaneous magnetization.
[0003] If the magnetic shoe of a DC motor is installed upside down, it will easily cause the direction of the motor's magnetic field to be opposite to the direction of the magnetic field of the rotor coil, causing the direction of the motor's torque to change, and then causing the motor to reverse. The output shaft of the DC motor will turn in the opposite direction, and the components connected to it may not be able to operate normally; therefore, the present application proposes a DC motor direction detection device for detecting whether the magnetic shoe of a DC motor is installed upside down. Utility Model Content
[0004] The purpose of the present invention is to provide a DC motor direction detection device to solve the problems raised by the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a DC motor steering detection device, comprising a detection base plate and a detection frame, wherein the detection frame is provided with a clamping mechanism for clamping and releasing the DC motor;
[0006] The DC motor is connected to the power supply box, the output shaft of the DC motor is matched with the coupling, the other end of the coupling is connected to the power member, and the power member is plugged into the connecting member;
[0007] The power member includes a sector plate, one end of the sector plate close to the power member is connected to the elastic component, and the power member is provided with a limit plate for limiting the maximum rotation range of the sector plate. The connecting member is provided with a plurality of arc grooves and inclined grooves, and the arc grooves are connected to the inclined grooves;
[0008] The detection base plate is provided with a detection circuit, which is connected to the alarm. When the power member drives the connecting member to rotate, the detection circuit can be connected, and the connected detection circuit can activate the alarm.
[0009] Preferably, two clamping mechanisms are provided, and the two clamping mechanisms are symmetrically distributed about the center line of the detection frame. The clamping mechanism includes a support plate, a threaded hole in the support plate is connected to an adjusting screw through a thread, the other end of the adjusting screw is connected to the adjusting plate through a bearing seat, and the lower end surface of the adjusting plate is in contact with the upper end surface of the detection frame.
[0010] Preferably, a movable plate is provided at the lower end of the detection frame, the movable plate is connected to two parallel guide rails, the guide rails are provided at the upper end of the detection base plate, and a locking mechanism is provided on the movable plate and the detection base plate.
[0011] Preferably, the locking mechanism includes a movable locking frame and a fixed locking frame, which are respectively installed on the movable plate and the detection base plate. The movable locking frame is connected to the locking plate through a rotating shaft, and the fixed locking frame is provided with a locking groove that cooperates with the locking plate.
[0012] Preferably, the plurality of fan-shaped plates are distributed in a circular array around the center line of the power member.
[0013] Preferably, the detection circuit is arranged inside the detection box, and the part of the connector inserted into the detection box is provided with a convex plate, the outer wall of the convex plate abuts against two lifting plates, the second connection end provided on the lifting plate is aligned up and down with the first connection end in the detection box, the two second connection ends are connected by wires, and the first connection end is connected to the alarm and the power supply through wires, the first connection end is connected to the spring, and the spring is connected to the detection box.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model connects the output shaft of the DC motor with components such as a coupling, and energizes the DC motor. After energization, the output shaft of the DC motor rotates and can drive the power part to rotate through the coupling. If the connecting part connected to the power part rotates due to the push of the power part, the convex plate on the connecting part will drive the upper and lower lifting plates to move in opposite directions until the two first connection ends are connected to the corresponding second connection ends. At this time, the detection circuit is started, the alarm is energized, and an alarm is sounded, which indicates that the magnetic tile of the DC motor is installed upside down. Otherwise, it indicates that the magnetic tile of the DC motor is installed normally. The above steps are used to detect whether the magnetic tile of the DC motor is installed upside down.
[0016] 2. In the present invention, the DC motor is connected through the detection frame, the movable plate and the guide rail. When the DC motor and the movable plate are moved to the specified position, the locking mechanism can lock the position of the movable plate on the detection base plate to prevent the movable plate from sliding during the DC motor detection process. The movable plate and the guide rail make it more convenient to move the DC motor relative to the detection base plate. In this way, when it is connected with components such as a coupling, the transportation process is omitted, and assembly and disassembly are easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the structural diagrams of the DC motor direction detection device in the present utility model.
[0018] Figure 2 This is the second structural diagram of the DC motor direction detection device in the present utility model.
[0019] Figure 3 This is a structural diagram of the coupling and power parts in the utility model.
[0020] Figure 4 It is a structural diagram of the power parts and connecting parts in the utility model.
[0021] Figure 5 It is a structural diagram of the convex plate and the lifting plate in the utility model.
[0022] In the figure: 1. Detection base plate; 2. Detection frame; 3. Clamping mechanism; 301. Support plate; 302. Adjustment screw; 303. Adjustment plate; 4. Movable plate; 5. Guide rail; 6. Locking mechanism; 601. Movable locking frame; 602. Locking plate; 603. Fixed locking frame; 7. Coupling;
[0023] 8. Power part; 801. Fan-shaped plate; 802. Elastic component; 803. Limiting plate; 9. Connecting part; 901. Arc groove; 902. Oblique groove; 10. Protruding plate; 11. Lifting plate; 12. First connecting end; 13. Spring; 14. Alarm. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Reference Figure 1-Figure 5 A DC motor steering detection device includes a detection base plate 1 and a detection frame 2. The detection frame 2 is provided with a clamping mechanism 3 for clamping and loosening the DC motor. It should be noted that there are two clamping mechanisms 3, and the two clamping mechanisms 3 are symmetrically distributed about the center line of the detection frame 2. The clamping mechanism 3 includes a support plate 301. The threaded hole in the support plate 301 is connected to the adjusting screw 302 through a thread. The other end of the adjusting screw 302 is connected to the adjusting plate 303 through a bearing seat. The lower end surface of the adjusting plate 303 is in contact with the upper end surface of the detection frame 2. The DC motor is fixed to the detection frame 2 through the clamping mechanism 3, and one side of the output shaft of the DC motor needs to be aligned with the coupling 7.
[0026] Further, the lower end of the detection frame 2 is provided with a moving plate 4, the moving plate 4 is connected with two parallel guide rails 5, the guide rails 5 are arranged on the upper end of the detection base plate 1, and the moving plate 4 is provided with a locking mechanism 6 on the detection base plate 1. When the DC motor moves to the specified position with the moving plate 4, the locking mechanism 6 can lock the position of the moving plate 4 on the detection base plate 1, so as to avoid the sliding of the moving plate 4 in the process of detection by the DC motor. The moving plate 4 and the guide rail 5 make it more convenient for the DC motor to move relative to the detection base plate 1. Therefore, when the moving plate 4 is connected with the coupling 7 and other components, the process of carrying is omitted, and the assembly and disassembly are more relaxed.
[0027] Specifically, the locking mechanism 6 includes a movable locking frame 601 and a fixed locking frame 603, which are respectively installed on the moving plate 4 and the detection base plate 1. A locking plate 602 is connected in the movable locking frame 601 through a rotating shaft, and a locking groove matched with the locking plate 602 is arranged in the fixed locking frame 603. Figure 2 As shown in the figure, when the locking plate 602 is inserted into the locking groove, the movable locking frame 601 and the fixed locking frame 603 cannot move left and right relative to each other. In addition, the guide rail 5 and other components limit the relative position between the detection frame 2 and the detection base plate 1, so that the relative position between the detection frame 2 and the detection base plate 1 is fixed.
[0028] Further, the DC motor is connected with a power supply box, the power supply box provides DC power for the DC motor, and the input current allows the DC motor to rotate. The output shaft of the DC motor is matched with the coupling 7, the other end of the coupling 7 is connected with a power piece 8, and the power piece 8 is inserted with a connecting piece 9.
[0029] Specifically, the power piece 8 includes a fan-shaped plate 801, a plurality of fan-shaped plates 801 are circumferentially arranged around the center line of the power piece 8, one end of the fan-shaped plate 801 close to the power piece 8 is connected with an elastic component 802, and a limiting plate 803 for limiting the maximum rotation range of the fan-shaped plate 801 is arranged on the power piece 8. At the same time, a plurality of arc grooves 901 and inclined grooves 902 are arranged in the connecting piece 9, and the arc grooves 901 are connected with the inclined grooves 902. Figure 1 As shown in the figure, the fan-shaped plate 801 abuts against the inclined groove 902. If the magnetic shoe in the DC motor is installed correctly, the power piece 8 and the fan-shaped plate 801 rotate counterclockwise, the fan-shaped plate 801 is extruded into the power piece 8 by the arc groove 901, and the connecting piece 9 rotates relative to the power piece 8. That is, the power piece 8 rotates while the connecting piece 9 does not move. Therefore, a corresponding friction piece needs to be installed at the connecting piece 9. When the connecting piece 9 rotates relative to the power piece 8 or has a relative rotation trend, a certain friction force can be provided. The friction force allows the power piece 8 to rotate counterclockwise without driving the connecting piece 9 to rotate.
[0030] If the magnetic shoe in the DC motor is installed incorrectly, the DC motor will rotate clockwise. At this time, the fan-shaped plate 801 can drive the inclined groove 902 and the connecting piece 9 to rotate.
[0031] Furthermore, a detection circuit is provided on the detection base plate 1 , and the detection circuit is connected to the alarm 14 . When the power member 8 drives the connecting member 9 to rotate, the detection circuit can be connected, and the connected detection circuit can activate the alarm 14 .
[0032] Specifically, the detection circuit is arranged inside the detection box, and the part of the connector 9 inserted into the detection box is provided with a convex plate 10. The outer wall of the convex plate 10 is abutted against two lifting plates 11. The second connection end provided on the lifting plate 11 is aligned with the first connection end 12 in the detection box. The two second connection ends are connected by wires, and the first connection end 12 is connected to the alarm 14 and the power supply through wires to form a detection circuit. When the first connection end 12 is connected to the second connection end, the detection circuit is turned on, current flows, and the alarm 14 is turned on. It should be noted that the first connection end 12 is connected to the spring 13, and the spring 13 is connected to the detection box. The lifting plate 11 and the second connection end can push the first connection end 12 to move a certain distance. In this way, during the rotation of the connector 9, there is a period of time when the detection circuit is in a connected state. In this way, the connector 9 repeatedly rotates, and the alarm 14 lights up and turns off many times, serving as a warning. It should be noted that the lifting plate 11 located on the lower side needs to be connected to an elastic mechanism so that it always fits with the convex plate 10, and the lifting plate 11 is connected to a guide frame, which allows it to move only up and down.
[0033] Working principle:
[0034] Place the DC motor on the detection frame 2, push the movable plate 4 and the DC motor along the guide rail 5, and move the DC motor to a position close to the coupling 7. Then, connect the output shaft of the DC motor to the coupling 7. At this time, power the DC motor through the junction box.
[0035] After the DC motor is powered on, its output shaft will rotate, which drives the power part 8 to rotate through the coupling 7. If the connecting member 9 connected to the power part 8 rotates due to the push of the power part 8, the convex plate 10 on the connecting member 9 will drive the upper and lower lifting plates 11 to move in opposite directions until the two first connecting ends 12 are connected to the corresponding second connecting ends. At this time, the detection circuit is started, the alarm 14 is energized, and an alarm is sounded, which means that the magnetic tiles of the DC motor are installed upside down. Otherwise, it means that the magnetic tiles of the DC motor are installed normally. This can be used to determine whether the magnetic tiles in the DC motor are installed correctly.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A DC motor steering detection device, comprising a detection base plate (1) and a detection frame (2), characterized in that: The detection frame (2) is provided with a clamping mechanism (3), and the clamping mechanism (3) is used to clamp and release the DC motor; The DC motor is connected to the power supply box, the output shaft of the DC motor is matched with the coupling (7), the other end of the coupling (7) is connected to the power member (8), and the power member (8) is plugged into the connecting member (9); The power member (8) includes a fan-shaped plate (801), one end of the fan-shaped plate (801) close to the power member (8) is connected to an elastic component (802), and a limit plate (803) is provided on the power member (8) for limiting the maximum rotation range of the fan-shaped plate (801). The connecting member (9) is provided with a plurality of arc-shaped grooves (901) and inclined grooves (902), and the arc-shaped grooves (901) are connected to the inclined grooves (902); The detection base plate (1) is provided with a detection circuit, which is connected to the alarm (14). When the power member (8) drives the connecting member (9) to rotate, the detection circuit can be connected, and the connected detection circuit can activate the alarm (14).
2. A DC motor direction detection device according to claim 1, characterized in that: Two clamping mechanisms (3) are provided, and the two clamping mechanisms (3) are symmetrically distributed about the center line of the detection frame (2). The clamping mechanism (3) comprises a support plate (301), a threaded hole in the support plate (301) is connected to an adjusting screw (302) through a thread, the other end of the adjusting screw (302) is connected to the adjusting plate (303) through a bearing seat, and the lower end surface of the adjusting plate (303) is in contact with the upper end surface of the detection frame (2).
3. A DC motor direction detection device according to claim 1, characterized in that: A movable plate (4) is provided at the lower end of the detection frame (2), the movable plate (4) is connected to two parallel guide rails (5), the guide rails (5) are provided at the upper end of the detection base plate (1), and a locking mechanism (6) is provided on the movable plate (4) and the detection base plate (1).
4. A DC motor direction detection device according to claim 3, characterized in that: The locking mechanism (6) comprises a movable locking frame (601) and a fixed locking frame (603). The movable locking frame (601) and the fixed locking frame (603) are respectively mounted on the movable plate (4) and the detection base plate (1). The movable locking frame (601) is connected to the locking plate (602) via a rotating shaft. The fixed locking frame (603) is provided with a locking groove that cooperates with the locking plate (602).
5. A DC motor direction detection device according to claim 1, characterized in that: The plurality of fan-shaped plates (801) are distributed in a circular array around the center line of the power member (8).
6. A DC motor direction detection device according to claim 1, characterized in that: The detection circuit is arranged inside the detection box, and the portion of the connector (9) inserted into the detection box is provided with a convex plate (10), the outer wall of the convex plate (10) is in contact with two lifting plates (11), the second connection end provided on the lifting plate (11) is aligned with the first connection end (12) in the detection box, the two second connection ends are connected by wires, and the first connection end (12) is connected to an alarm (14) and a power supply through wires, the first connection end (12) is connected to a spring (13), and the spring (13) is connected to the detection box.