Ultra-thin soft magnetic ferrite core forming die
By designing an automated transmission and ejection mechanism, the problem of powder shedding during the movement of ultra-thin soft ferrite core molding molds was solved, automated molding and convenient removal were achieved, and molding quality and convenience were improved.
Patent Information
- Application Number
- CN202422884682.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing ultra-thin soft ferrite core forming mold is prone to cause powder to fall off and scatter during the movement process, affecting the forming quality.
A mold including a base, a connecting plate, a slide rail, a slider, a transmission mechanism, a stamping mechanism and an ejection mechanism was designed. The motor-driven transmission system was used for automated stamping and the molded parts could be removed through the ejection mechanism without the aid of external tools.
The invention can avoid powder falling off during the molding process, realize automatic molding and facilitate the removal of molded parts, thereby improving the molding quality and the convenience of use.
Smart Images
Figure CN223427354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical equipment, in particular to an ultra-thin soft ferrite core forming die. Background Art
[0002] Ferrite core is a high-frequency magnetic material, mainly used for high-frequency transformers, high-frequency magnetic rings, etc., to increase magnetic permeability and improve inductance quality factor. Since the annular ferrite core has no air gap and the cross-sectional area is consistent, the magnetic effect is very high. Powder molding technology is used in the production of ultra-thin soft ferrite cores. At present, most ultra-thin soft ferrite core molding molds include a plate with a groove on the surface. When in use, powder is put into the groove, and then a stamping tool is used to stamp it out. After the molding is completed, pliers and other tools are used to remove it. In the process of moving the plate containing powder to the lower end of the stamping device, since there is no protective cover on the upper end of the groove, the powder can easily fall off with the wind and float into the air, resulting in a decrease in the quality of the formed core.
[0003] Therefore, it is necessary to provide a new ultra-thin soft ferrite core forming die to solve the above technical problems. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an ultra-thin soft ferrite core forming die.
[0005] The utility model provides an ultra-thin soft ferrite core forming mold, comprising a base, wherein the upper end of the base is provided with a plurality of forming grooves for stamping and forming the magnetic core powder, connecting plates are fixedly connected to both sides of the upper end of the base, and slide rails are provided on opposite sides of the two connecting plates, and sliders are slidably connected inside the two slide rails, and a transmission mechanism is fixedly connected between the two sliders, and the upper end of the transmission mechanism is fixedly connected to a stamping mechanism, and an ejection mechanism for the magnetic core after molding is provided inside the base;
[0006] The transmission mechanism includes a transmission box, a transmission box is fixedly connected between the two sliders, a threaded rod is rotatably provided inside the transmission box, a threaded block is provided in a threaded sleeve on the outer wall of the threaded rod, a forming block is fixedly connected to the lower end of the threaded block, a transmission bevel gear is fixedly provided on the outer wall of one end of the threaded rod, a motor is fixedly connected to one side of the upper end of the transmission box, the output end of the motor passes through the transmission box, the output end of the motor is rotatably connected to the driving bevel gear, and the driving bevel gear and the transmission bevel gear are meshed with each other.
[0007] Preferably, the size of the forming block matches the size of the forming groove.
[0008] Preferably, a sliding groove that fits with the threaded block is provided at the lower end of the transmission box, and the lower end of the threaded block is located inside the sliding groove.
[0009] Preferably, the stamping mechanism includes a telescopic pump and a telescopic rod, a support plate is fixedly connected between the upper end surfaces of the two connecting plates, a telescopic pump is fixedly connected to the center of the upper end of the support plate, the output end of the telescopic pump passes through the support plate, the output end of the telescopic pump is fixedly connected to the telescopic rod, and the lower end of the telescopic rod is fixedly connected to a transmission box.
[0010] Preferably, the ejection mechanism includes an ejection block, which is installed inside the forming groove, and the lower ends of the multiple ejection blocks are fixedly connected to the ejection rods, the lower ends of the multiple ejection rods pass through the base, the lower ends of the multiple ejection rods are fixedly connected to the transmission blocks, and strong springs are fixedly arranged between the multiple transmission blocks and the top surface of the base. The multiple strong springs are respectively sleeved on the lower ends of the outer walls of the multiple ejection rods, the lower end of one side of the interior of the base is fixedly connected to the limiting tube, and the limiting tube is slidably connected to the inside of the sliding rod, and the upper ends of the sliding rods are fixedly connected to the connecting blocks corresponding to the positions of the multiple transmission blocks, one side of the sliding rod passes through the base, and one side of the sliding rod is fixedly connected to the handle.
[0011] Preferably, each of the plurality of transmission blocks and connecting blocks has a corresponding inclined surface on one side opposite to the other.
[0012] Compared with the related art, the ultra-thin soft ferrite core forming mold provided by the utility model has the following beneficial effects:
[0013] The utility model provides an ultra-thin soft ferrite core forming die, which, when implemented:
[0014] 1. When the device is in use, the motor drives the driving bevel gear to rotate, thereby driving the transmission bevel gear to rotate. The transmission bevel gear drives the threaded rod to rotate, thereby driving the threaded block to move horizontally. When the threaded block drives the forming block to move to the top of the forming groove, the telescopic pump drives the entire transmission mechanism to move downward through the telescopic rod, so that the forming block is pressed into the forming groove to punch and form the magnetic core powder inside. This makes the device automatic and can form the soft ferrite core without moving, which is more convenient to use. It avoids the phenomenon of magnetic core powder falling and scattering caused by the movement of traditional molds, making it more convenient to use.
[0015] 2. After the core powder is formed, push the slider inward, and the slide rod drives the connecting block to squeeze the transmission block to move the transmission block upward. The transmission block drives the ejection block upward through the ejection rod to eject the molded part. After taking out the molded part, release the slide rod, and the strong spring drives the transmission block to reset, so that the device can take out the molded part without the help of other tools, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is an axonometric view of an ultra-thin soft ferrite core forming die provided by the utility model;
[0017] Figure 2 A schematic diagram of the transmission mechanism structure of an ultra-thin soft ferrite core forming die provided by the utility model;
[0018] Figure 3 The utility model provides a schematic diagram of the internal structure of the base of an ultra-thin soft ferrite core forming mold.
[0019] Numbers in the figure: 1. Base; 2. Connecting plate; 3. Slide rail; 4. Slider; 5. Transmission box; 6. Threaded rod; 7. Threaded block; 8. Forming block; 9. Slide groove; 10. Motor; 11. Handle; 12. Active bevel gear; 13. Transmission bevel gear; 14. Support plate; 15. Telescopic pump; 16. Telescopic rod; 17. Forming groove; 18. Ejector block; 19. Ejector rod; 20. Transmission block; 21. Power spring; 22. Limiting tube; 23. Slide rod; 24. Connecting block; 25. Support foot. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0021] Please refer to Figure 1 - Figure 3 ,in, Figure 1 This is an axonometric view of an ultra-thin soft ferrite core forming die provided by the utility model; Figure 2 A schematic diagram of the transmission mechanism structure of an ultra-thin soft ferrite core forming die provided by the utility model; Figure 3 This is a schematic diagram of the internal structure of a support base of an ultra-thin soft ferrite core forming mold provided by the utility model.
[0022] In the specific implementation process, Figure 1 - Figure 3As shown, a kind of ultra-thin soft magnetic ferrite core forming die, including base 1, the upper end of base 1 is equipped with multiple forming grooves 17 for magnetic core powder punch forming, the upper end of base 1 is fixedly connected with connecting plate 2 on both sides, the opposite side of two connecting plates 2 is equipped with slide rail 3, the inside of two slide rails 3 is slidably connected with sliding block 4, transmission mechanism is fixedly connected between two sliding blocks 4, the upper end of transmission mechanism is fixedly connected with stamping mechanism, the inside of base 1 is provided with ejection mechanism for the forming of magnetic core after;Transmission mechanism includes transmission box 5, transmission box 5 is fixedly connected between two sliding blocks 4, screw rod 6 is rotatably arranged in the inside of transmission box 5, screw block 7 is threadedly sleeved on the outer wall of screw rod 6, forming block 8 is fixedly connected on the lower end of screw block 7, transmission bevel gear 13 is fixedly sleeved on the outer wall of one end of screw rod 6, motor 10 is fixedly connected on one side of the upper end of transmission box 5, the output end of motor 10 penetrates transmission box 5, driving bevel gear 12 is rotatably connected on the output end of motor 10, driving bevel gear 12 and transmission bevel gear 13 are engagedly connected, the size of forming block 8 is matched with the size of forming groove 17, the lower end of transmission box 5 is equipped with sliding groove 9 matched with screw block 7, the lower end of screw block 7 is located in the inside of sliding groove 9, stamping mechanism includes telescopic pump 15 and telescopic rod 16, support plate 14 is fixedly connected between the upper end faces of two connecting plates 2, telescopic pump 15 is fixedly connected on the upper end of central portion of support plate 14, the output end of telescopic pump 15 penetrates support plate 14, telescopic rod 16 is fixedly connected on the output end of telescopic pump 15, the lower end of telescopic rod 16 is fixedly connected with transmission box 5, ejection mechanism includes ejector block 18, multiple ejector blocks 18 are slidably connected in the inside of multiple forming grooves 17, multiple ejector rods 19 are fixedly connected on the lower end of multiple ejector blocks 18, multiple ejector rods 19 penetrate base 1 on the lower end, multiple transmission blocks 20 are fixedly connected on the lower end of multiple ejector rods 19, multiple transmission blocks 20 and the inner top surface of base 1 are fixedly provided with strong spring 21, multiple strong springs 21 are respectively sleeved on the outer wall lower end of multiple ejector rods 19, limit tube 22 is fixedly connected on the inside lower end of base 1, sliding rod 23 is slidably connected in the inside of limit tube 22, connecting block 24 is fixedly connected on the upper end of sliding rod 23 respectively corresponding the position of multiple transmission blocks 20, one side of sliding rod 23 penetrates base 1, handle 11 is fixedly connected on one side of sliding rod 23, multiple transmission blocks 20 and connecting block 24 are equipped with corresponding inclined surface on the opposite side of each transmission block 20 and connecting block 24, supporting leg 25 is fixedly connected on the lower end of base 1.
[0023] The working principle provided by the utility model is as follows: when the device is in use, the motor 10 drives the driving bevel gear 12 to rotate, thereby driving the transmission bevel gear 13 to rotate, and the transmission bevel gear 13 drives the threaded rod 6 to rotate, thereby driving the threaded block 7 to move horizontally. When the threaded block 7 drives the forming block 8 to move to just above the forming groove 17, the telescopic pump 15 drives the entire transmission mechanism downward through the telescopic rod 16 so that the forming block 8 is pressed into the inside of the forming groove 17 to stamp and form the magnetic core powder inside it. When the magnetic core powder is formed, the slider 23 is pushed inward, and the slide rod 23 drives the connecting block 24 to squeeze the transmission block 20 so that the transmission block 20 moves upward. The transmission block 20 drives the ejection block 18 to move upward through the ejection rod 19 to eject the molded part. After the molded part is taken out, the slide rod 23 is released, and the strong spring 21 drives the transmission block 20 to reset.
[0024] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0025] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An ultra-thin soft ferrite core forming die, characterized in that: The invention comprises a base (1), wherein the upper end of the base (1) is provided with a plurality of forming grooves (17) for stamping and forming magnetic core powder, connecting plates (2) are fixedly connected to both sides of the upper end of the base (1), and slide rails (3) are provided on opposite sides of the two connecting plates (2), and sliders (4) are slidably connected inside the two slide rails (3), and a transmission mechanism is fixedly connected between the two sliders (4), and a stamping mechanism is fixedly connected to the upper end of the transmission mechanism, and an ejection mechanism for the magnetic core after molding is provided inside the base (1); The transmission mechanism comprises a transmission box (5), wherein the transmission box (5) is fixedly connected between the two sliders (4), a threaded rod (6) is rotatably provided inside the transmission box (5), a threaded block (7) is threadedly sleeved on the outer wall of the threaded rod (6), a forming block (8) is fixedly connected to the lower end of the threaded block (7), a transmission bevel gear (13) is fixedly sleeved on the outer wall of one end of the threaded rod (6), a motor (10) is fixedly connected to one side of the upper end of the transmission box (5), an output end of the motor (10) passes through the transmission box (5), and an active bevel gear (12) is rotatably connected to the output end of the motor (10), and the active bevel gear (12) and the transmission bevel gear (13) are meshedly connected.
2. The ultra-thin soft ferrite core forming mold according to claim 1, characterized in that: The size of the forming block (8) matches the size of the forming groove (17).
3. The ultra-thin soft ferrite core forming mold according to claim 1, characterized in that: The lower end of the transmission box (5) is provided with a sliding groove (9) that fits with the threaded block (7), and the lower end of the threaded block (7) is located inside the sliding groove (9).
4. The ultra-thin soft ferrite core forming die according to claim 1, characterized in that: The punching mechanism comprises a telescopic pump (15) and a telescopic rod (16); a support plate (14) is fixedly connected between the upper end surfaces of the two connecting plates (2); the telescopic pump (15) is fixedly connected to the center of the upper end of the support plate (14); the output end of the telescopic pump (15) passes through the support plate (14); the output end of the telescopic pump (15) is fixedly connected to the telescopic rod (16); and the lower end of the telescopic rod (16) is fixedly connected to the transmission box (5).
5. The ultra-thin soft ferrite core forming die according to claim 1, characterized in that: The ejection mechanism includes an ejection block (18), the ejection block (18) is slidably mounted inside the molding groove (17), the lower ends of the ejection blocks (18) are fixedly connected to ejection rods (19), the lower ends of the ejection rods (19) pass through the base (1), the lower ends of the ejection rods (19) are fixedly connected to transmission blocks (20), and a strong spring (21) is fixedly arranged between the transmission blocks (20) and the inner top surface of the base (1). The springs (21) are respectively sleeved on the lower ends of the outer walls of the plurality of ejection rods (19); the lower end of one side of the interior of the base (1) is fixedly connected to a limit tube (22); a slide rod (23) is slidably connected inside the limit tube (22); the upper ends of the slide rod (23) are respectively fixedly connected to the positions of the plurality of transmission blocks (20); one side of the slide rod (23) passes through the base (1); and one side of the slide rod (23) is fixedly connected to a handle (11).
6. The ultra-thin soft ferrite core forming die according to claim 1, characterized in that: Each of the plurality of transmission blocks (20) and connection blocks (24) has a corresponding inclined surface on one side opposite to the other.