Full-automatic tapping equipment

Abstract

The utility model belongs to the field of tapping devices, and particularly relates to full-automatic tapping equipment which comprises a machine table, a lifting driving mechanism, a feeding unit, a conveying unit, a tapping unit, a clamping unit and a receiving part. A supporting frame is arranged on the machine table, a lifting driving mechanism capable of moving up and down is arranged on the supporting frame, and the driving end of the lifting driving mechanism is connected with the tapping unit. The machine table is provided with a feeding unit, the feeding unit is connected with one end of the conveying unit, the conveying unit passes through the clamping unit, and a driving terminal of the clamping unit is located on the lower side of the tapping unit. The material receiving part is located at the other end of the conveying unit and used for storing the machined materials. A first clamping piece of the clamping unit is fixed, a second clamping piece and the first clamping piece are symmetrically arranged, and the driving end of a clamping air cylinder is connected with the second clamping piece so as to drive the second clamping piece to be close to or away from the first clamping piece. And automatic design is adopted, so that the production efficiency is greatly improved. The first clamping piece and the second clamping piece are matched to stabilize the materials, and the machining precision is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of tapping device, especially relates to a full -automatic tapping equipment. BACKGROUND

[0002] In the field of mechanical processing, tapping operation is a basic and important process, and is widely used in mechanical manufacturing, automobile manufacturing, machine tool manufacturing and aerospace fields. Traditional tapping equipment depends on manual operation and semi-automatic equipment, and has problems of complex operation, low efficiency, low precision and the like. These problems not only increase the production cost, but also limit the improvement of production efficiency and product quality.

[0003] Specifically, the traditional tapping equipment usually needs manual material input, clamping, tapping, tool withdrawal and discharging and a plurality of steps, and the operation is complicated and prone to error. In addition, due to the instability of manual operation, the precision of tapping processing is difficult to guarantee, and it is difficult to meet the demand of high-precision processing. Developing a full-automatic tapping equipment capable of automatically completing material input, clamping, tapping, tool withdrawal, discharging and slag separation and the like becomes the key to solving the above problems and improving production efficiency and quality. SUMMARY

[0004] The utility model discloses a full -automatic tapping equipment aims at solving the above -mentioned problem.

[0005] In order to achieve the above object, the utility model provides a full -automatic tapping equipment, including machine table, lifting drive mechanism, material inlet unit, conveying unit, tapping unit, clamping unit and receiving material piece. The machine table is equipped with the support frame that vertically goes up, is equipped with the lifting drive mechanism that can move up and down on the support frame, and the drive end of lifting drive mechanism is connected with tapping unit. The machine table is also equipped with the material inlet unit for inputting material, and the material inlet unit is connected with one end of conveying unit, and conveying unit passes through the clamping unit for clamping material, and the drive terminal of clamping unit is located at the downside of tapping unit, and both are located on the same vertical line. The receiving material piece is located at the other end of conveying unit and is used for receiving the material that is processed. The clamping unit includes the support table on the machine table and the first clamping piece, the second clamping piece and the clamping cylinder on the support table, the first clamping piece is fixed immovably, the second clamping piece is symmetrically arranged with the first clamping piece, and the drive end of clamping cylinder is connected with the second clamping piece to drive the second clamping piece to approach or move away from the first clamping piece.

[0006] Further, the lifting driving mechanism comprises a lifting motor, a slide rail, a sliding block, a connecting frame and a screw rod, the lifting motor is arranged at the top end of the support frame, and the driving end of the lifting motor is connected with the vertically downward screw rod.

[0007] Further, the support frame is provided with two groups of protective covers, one end of one group of the protective covers is connected with the upper end of the support frame and the upper end of the connecting frame, and one end of the other group of the protective covers is connected with the lower end of the support frame and the upper end of the connecting frame, so as to enclose the lifting driving mechanism.

[0008] Further, the support frame is provided with two groups of parallel slide rails, and the slide blocks are sequentially arranged on the slide rails.

[0009] Further, the feeding unit comprises a dustproof box and a rotating disc, the output end of the rotating disc is connected with the input end of the conveying unit, and the outer end of the rotating disc is sleeved with the dustproof box.

[0010] Further, the conveying unit comprises a conveying belt, a bearing column and a conveying motor, the bearing column is transversely connected between the clamping unit and the rotating disc, the conveying belt is arranged on the bearing column, and the conveying motor is installed on the bearing column and connected with the conveying belt at the driving end to drive the conveying belt to rotate.

[0011] Further, the two ends of the bearing column are provided with a plurality of sensors for detecting the materials on the conveying belt.

[0012] Further, the accommodating cavity formed between the first clamping part and the second clamping part is adapted to the volume of the materials, the support frame is provided with a photoelectric sensor for sensing the position of the materials, and the photoelectric sensor is located at the lower end of the accommodating cavity.

[0013] Further, the support table is provided with a material falling channel, the lower end of the material falling channel is connected with a material collecting part, one end of the conveying belt is connected with the rotating disc, the middle end of the conveying belt passes through the clamping unit, and the other end of the conveying belt is connected with the material falling channel.

[0014] The above one or more technical solutions in the full-automatic tapping equipment provided by the embodiment of the utility model have at least the following technical effects:

[0015] In the design, the material to be processed is automatically input to the conveying unit through the feeding unit, the material is stably conveyed to the clamping unit position by the conveying unit, the second clamping part is driven to be close to the first clamping part by the clamping cylinder, the material is clamped, the tapping unit is lowered to a preset position by the lifting driving mechanism, and tapping operation is performed on the clamped material. After tapping is completed, the tapping unit automatically retreats, the clamping cylinder is loosened, and the material is conveyed to the material receiving part through the conveying unit. The automatic design is adopted to realize unmanned operation in the whole process, and the production efficiency is greatly improved. The first clamping part and the second clamping part cooperate to stabilize the material, facilitate tapping of the tapping unit, and improve the machining precision. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0017] Figure 1 The structure diagram of the full-automatic tapping equipment provided by the embodiments of the present application.

[0018] Figure 2 The partial view of the inside of the full-automatic tapping equipment provided by the embodiments of the present application Figure 1 .

[0019] Figure 3 The partial view of the inside of the full-automatic tapping equipment provided by the embodiments of the present application Figure 2 .

[0020] Main figure mark explanation:

[0021] 100, machine table; 110, support frame; 120, protective cover;

[0022] 200, lifting driving mechanism; 210, lifting motor; 220, sliding rail; 230, sliding block; 240, connecting frame; 250, screw rod;

[0023] 300, feeding unit; 310, dustproof box; 320, rotary disc;

[0024] 400, conveying unit; 410, conveying belt; 420, bearing column; 430, conveying motor; 440, inductor; 500, tapping unit;

[0025] 600, clamping unit; 610, support table; 620, first clamping part; 630, second clamping part; 640, clamping cylinder; 650, containing cavity; 660, photoelectric sensor;

[0026] 700, receiving piece; 710, blanking channel. DETAILED DESCRIPTION

[0027] The following describes the embodiments of the present invention in detail. Figures 1 to 3 , wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1 to 3 The described embodiments are exemplary and are intended to explain the embodiments of the present invention, but should not be understood as limiting the present invention.

[0028] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0030] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0031] In the embodiment of the utility model, the case provided is a full-automatic tapping equipment, comprising a machine table 100, a lifting driving mechanism 200, a feeding unit 300, a conveying unit 400, a tapping unit 500, a clamping unit 600 and a material receiving part 700. The machine table 100 is provided with a vertical upward support frame 110, the lifting driving mechanism 200 movably arranged on the support frame 110, and the driving end of the lifting driving mechanism 200 connected with the tapping unit 500. The machine table 100 is further provided with the feeding unit 300 for feeding materials, one end of the feeding unit 300 connected with the conveying unit 400, the conveying unit 400 passing through the clamping unit 600 for clamping materials, the driving terminal of the clamping unit 600 located at the lower side of the tapping unit 500, and both located on the same vertical line. The material receiving part 700 is located at the other end of the conveying unit 400 for receiving the processed materials. The clamping unit 600 comprises a support table 610 arranged on the machine table 100, a first clamping part 620, a second clamping part 630 and a clamping cylinder 640 arranged on the support table 610, the first clamping part 620 fixed, the second clamping part 630 symmetrically arranged with the first clamping part 620, and the driving end of the clamping cylinder 640 connected with the second clamping part 630 for driving the second clamping part 630 to approach or move away from the first clamping part 620.

[0032] Specifically, the materials to be processed are automatically fed into the conveying unit 400 through the feeding unit 300, the materials are stably conveyed to the clamping unit 600 position by the conveying unit 400, the clamping cylinder 640 drives the second clamping part 630 to approach the first clamping part 620 to clamp the materials, the lifting driving mechanism 200 drives the tapping unit 500 to descend to the preset position to perform tapping operation on the clamped materials. After tapping is completed, the tapping unit 500 automatically retracts the tool, the clamping cylinder 640 is released, and the materials are conveyed to the material receiving part 700 through the conveying unit 400. The automatic design is adopted to realize full-process unmanned operation and greatly improve the production efficiency. The first clamping part 620 cooperates with the second clamping part 630 to stabilize the materials, which facilitates the tapping of the tapping unit 500 and improves the processing precision.

[0033] In another embodiment of the utility model, the lifting driving mechanism 200 comprises a lifting motor 210, a sliding rail 220, a sliding block 230, a connecting frame 240 and a lead screw 250, the lifting motor 210 arranged at the top end of the support frame 110, and the driving end of the lifting motor 210 connected with the vertically downward lead screw 250. The side end of the lifting motor 210 support frame 110 is provided with a vertical sliding rail 220, the sliding rail 220 is provided with a slidable sliding block 230, the sliding block 230 is provided with the tapping unit 500, one end of the connecting frame 240 is threadedly connected with the lead screw 250, the other end is connected with the sliding block 230, and the sliding block 230 slides up and down under the rotation of the lead screw 250 driven by the lifting motor 210.

[0034] In another utility model embodiment, the support frame 110 is provided with two groups of protective coverings 120, one group of protective coverings 120 is connected at one end to the upper end of the support frame 110 and the upper end of the connecting frame 240, and the other group of protective coverings 120 is connected at one end to the lower end of the support frame 110 and the upper end of the connecting frame 240, so as to enclose the lifting driving mechanism 200.

[0035] In another utility model embodiment, the support frame 110 is provided with two groups of parallel sliding rails 220, and the sliding rails 220 are sequentially provided with sliding blocks 230.

[0036] In another utility model embodiment, the feeding unit 300 comprises a dustproof box 310 and a rotating disc 320, the output end of the rotating disc 320 is connected to the input end of the conveying unit 400, and the outer end of the rotating disc 320 is sleeved with the dustproof box 310.

[0037] In another utility model embodiment, the conveying unit 400 comprises a conveying belt 410, a bearing column 420 and a conveying motor 430, the bearing column 420 is transversely connected between the clamping unit 600 and the rotating disc 320, the conveying belt 410 rotates on the bearing column 420, and the conveying motor 430 is installed on the bearing column 420, and the driving end of the conveying motor 430 is connected to the conveying belt 410 so as to drive the conveying belt 410 to rotate.

[0038] In another utility model embodiment, the two ends of the bearing column 420 are provided with a plurality of sensors 440 for detecting the materials on the conveying belt 410.

[0039] In another utility model embodiment, the accommodating cavity 650 formed between the first clamping part 620 and the second clamping part 630 is adapted to the volume of the materials; the support frame 110 is provided with a photoelectric sensor 660 for sensing the position of the materials, and the photoelectric sensor 440 is located at the lower end of the accommodating cavity 650.

[0040] In another utility model embodiment, the support table 610 is provided with a material falling channel 710, the lower end of the material falling channel 710 is connected to a material collecting part 700, one end of the conveying belt 410 is connected to the rotating disc 320, the middle end of the conveying belt 410 passes through the clamping unit 600, and the other end of the conveying belt 410 is connected to the material falling channel 710.

[0041] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A fully automatic tapping device, characterized in that: The lifting mechanism is a lifting mechanism that can move up and down, and the driving end of the lifting mechanism is connected to the tapping unit; the machine table is also provided with the feeding unit for inputting materials, the feeding unit is connected to one end of the conveying unit, the conveying unit passes through the clamping unit for clamping materials, the driving terminal of the clamping unit is located at the lower side of the tapping unit, and the two are located in the same vertical line; the receiving part is located at the other end of the conveying unit for collecting the processed materials; the clamping unit includes a support table provided on the machine table, and a first clamping part, a second clamping part and a clamping cylinder located on the support table, the first clamping part is fixed, the second clamping part is symmetrically arranged with the first clamping part, and the driving end of the clamping cylinder is connected to the second clamping part to drive the second clamping part to approach or move away from the first clamping part to clamp the material.

2. The fully automatic tapping equipment according to claim 1, characterized in that: The lifting drive mechanism includes a lifting motor, a slide rail, a slider, a connecting frame and a screw rod. The lifting motor is arranged at the top of the support frame, and the driving end of the lifting motor is connected to the vertically downward screw rod; the side end of the support frame of the lifting motor is provided with the vertical slide rail, and the slide rail is provided with a slidable slider, and the slider is provided with the tapping unit. One end of the connecting frame is threadedly connected to the screw rod, and the other end is connected to the slider. When the screw rod is driven by the lifting motor to rotate, the slider slides up and down.

3. The fully automatic tapping equipment according to claim 2, characterized in that: The support frame is provided with two groups of protective roll covers, one end of the protective roll covers of one group is connected to the upper end of the support frame and the upper end of the connecting frame, and one end of the protective roll covers of the other group is connected to the lower end of the support frame and the upper end of the connecting frame, so as to enclose the lifting drive mechanism.

4. The fully automatic tapping equipment according to claim 2, characterized in that: The support frame is provided with two sets of parallel slide rails, and the slide rails are sequentially provided with the sliders.

5. The fully automatic tapping equipment according to claim 1, characterized in that: The feeding unit includes a dustproof box and a rotating disk. The output end of the rotating disk is connected to the input end of the transmission unit, and the outer end of the rotating disk is sleeved with the dustproof box.

6. The fully automatic tapping equipment according to claim 5, characterized in that: The conveying unit includes a conveyor belt, a load-bearing column and a conveying motor. The load-bearing column is horizontally connected between the clamping unit and the rotating disk. The conveyor belt rotates on the load-bearing column. The conveying motor is installed on the load-bearing column, and its driving end is connected to the conveyor belt to drive the conveyor belt to rotate.

7. The fully automatic tapping equipment according to claim 6, characterized in that: A plurality of sensors are provided at both ends of the load-bearing column for detecting materials on the conveyor belt.

8. The fully automatic tapping equipment according to claim 1, characterized in that: The accommodating cavity formed between the first clamping member and the second clamping member is adapted to the volume of the material; a photoelectric sensor for sensing the position of the material is provided on the support frame, and the photoelectric sensor is located at the lower end of the accommodating cavity.

9. The fully automatic tapping equipment according to claim 6, characterized in that: A blanking channel is provided on the support platform, and the lower end of the blanking channel is connected to the receiving piece; one end of the conveyor belt is connected to the rotating disk, the middle end of the conveyor belt passes through the clamping unit, and the other end of the conveyor belt is connected to the blanking channel.

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