Adjustable wire feeding frame for linear cutting machine tool
By designing an adjustable wire loading rack, using springs and dampers to absorb tension fluctuations, and combining lifting components and clamping components, stable control of electrode wire tension is achieved, solving the problems of wire cutting machine processing accuracy and adaptability, and improving processing accuracy.
Patent Information
- Application Number
- CN202422746352.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The upper wire frame of the existing wire cutting machine tool cannot be stable when the electrode wire tension changes, resulting in a decrease in processing accuracy. It also lacks the function of adjusting the electrode wire tension and has low adaptability.
An adjustable wire loading rack is designed. Springs and dampers are set to absorb tension fluctuations, and screw rod 2 drives the lifting plate to move up and down to adjust the electrode wire tension. Precise control is achieved by combining the lifting assembly and the clamp assembly.
It ensures the stability of the tension of the electrode wire during the processing, improves the processing accuracy, meets the tension requirements of different processing stages, and improves adaptability and accuracy.
Smart Images

Figure CN223431044U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting machine tools, in particular to an adjustable upper wire rack for wire cutting machine tools. Background Art
[0002] The wire cutting machine uses a continuously moving thin metal wire (i.e., the wire cutting electrode wire) as an electrode to perform pulsed spark discharge on the workpiece, causing the metal to partially melt or even vaporize, thereby etching the metal and cutting it into shape. The electrode wire needs to maintain appropriate tension and a stable position during the cutting process. The upper wire stand can support the electrode wire to prevent the electrode wire from shaking significantly during high-speed wire cutting or work.
[0003] However, when it is in use, it does not have components to absorb tension fluctuations. When the tension of the electrode wire changes, such as unstable discharge energy during cutting or complex cutting paths resulting in uneven force on the electrode wire, the electrode wire will produce large vibrations. This vibration will make it difficult to maintain a stable discharge gap between the electrode wire and the workpiece, resulting in a decrease in machining accuracy. In addition, it lacks the function of adjusting the tension of the electrode wire, making it impossible to accurately control the tension at different machining stages, and its adaptability is low. Utility Model Content
[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide an adjustable wire rack for a wire cutting machine. The spring and damper provided can produce elastic deformation when the tension of the electrode wire changes, absorb the fluctuation of the tension, ensure that the tension of the electrode wire is relatively stable during the processing, and keep the discharge gap between the electrode wire and the workpiece stable, thereby improving the processing accuracy. The screw rod 2 provided can lift the lifting plate to drive the spring and damper to lift, so as to adjust the tension of the electrode wire. In different stages of processing, such as the initial cutting, acceleration or deceleration stage during the cutting process, the tension requirements of the electrode wire are different. By controlling the tension of the electrode wire, the tension can be accurately adjusted according to the specific processing stage to meet the requirements of different processing stages.
[0005] The utility model also provides the above-mentioned adjustable upper wire rack for wire cutting machine tools, comprising: a bottom plate, the upper surface of the bottom plate is fixedly connected to a base, the side surface of the base is fixedly connected to a lower wire rack arm, the upper surface of the base is fixedly connected to a slide rail, the inner surface of the slide rail is slidably connected to the upper wire rack arm, a lifting assembly is provided on the slide rail, the upper wire rack arm is driven by the lifting assembly, a clamp assembly is provided on the upper surface of the upper wire rack arm, a through hole is provided on the upper wire rack arm, the side surface of the upper wire rack arm is fixedly connected to a side plate, and the side plate The upper surface is fixedly connected to a sliding rod, the upper end of the sliding rod is fixedly connected to a top plate, the inner surface of the top plate is threadedly connected to a screw rod 2, the lower end of the screw rod 2 is rotatably connected to a lifting plate, the upper lifting plate is slidably connected to the sliding rod, the lower surface of the lifting plate is fixedly connected to a spring, the lower surface of the lifting plate is fixedly connected to a damper, the damper is located inside the spring, the lower surfaces of the spring and damper are fixedly connected to a connecting plate, the lower surface of the connecting plate is fixedly connected to an electrode wire, and the lower surface of the electrode wire is fixedly connected to the upper surface of the lower wire rack arm.
[0006] According to the utility model, an adjustable upper wire rack for a wire cutting machine tool, the lifting assembly includes: a screw motor and a lifting screw, the lifting screw is rotatably connected to the inner surface of the slide rail, the screw motor is fixedly connected to the upper surface of the slide rail, the lifting screw is driven by the screw motor, and the upper wire rack arm is threadedly connected to the outer wall of the lifting screw.
[0007] According to the utility model, an adjustable upper wire rack for a wire cutting machine tool, the clamp assembly includes: a double-headed motor, a screw rod 1, and a clamping arm. The double-headed motor is fixedly connected to the upper surface of the upper wire rack arm, the screw rod 1 is fixedly connected to the output end of the double-headed motor, the clamping arm is threadedly connected to the outer wall of the screw rod 1, and the clamping arm is movably connected to the slide rail.
[0008] According to the adjustable upper wire rack for a wire cutting machine tool described in the utility model, the upper end of the second screw is fixedly connected with a knob, and the outer surface of the knob is fixedly connected with a rubber sleeve.
[0009] According to the adjustable upper wire rack for a wire cutting machine tool described in the utility model, the upper surface of the slide rail is fixedly connected with a protective shell, and the lead screw motor is located inside the protective shell.
[0010] According to the adjustable upper wire rack for a wire cutting machine tool described in the utility model, the lower surface of the base plate is movably connected to a connecting seat, and the inner surface of the connecting seat is fixedly connected to a rubber pad.
[0011] According to the adjustable upper wire rack for a wire cutting machine tool described in the utility model, both the connecting seat and the bottom plate are provided with sockets, and the inner surface of the socket is movably connected with a pin.
[0012] According to the adjustable upper wire rack for a wire cutting machine tool described in the utility model, the side surface of the connecting seat is fixedly connected with an elastic buckle, and the elastic buckle is movably connected to the pin.
[0013] Beneficial effects
[0014] 1. Compared with the existing technology, the wire cutting machine uses an adjustable wire rack. The spring and damper provided can produce elastic deformation when the electrode wire tension changes, absorb the tension fluctuation, and ensure that the tension of the electrode wire is relatively stable during the processing, so that the discharge gap between the electrode wire and the workpiece remains stable, thereby improving the processing accuracy. The screw rod 2 provided can lift the lifting plate to drive the spring and damper to rise and fall, so as to adjust the tension of the electrode wire. At different stages of processing, such as the initial cutting, acceleration or deceleration stage during the cutting process, the tension requirements of the electrode wire are different. By controlling the tension of the electrode wire, the tension can be accurately adjusted according to the specific processing stage to meet the requirements of different processing stages. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a main structural diagram of the adjustable upper wire rack for the wire cutting machine tool of the utility model;
[0017] Figure 2 This is a cross-sectional structural diagram of the adjustable upper wire rack for the wire cutting machine tool of the present invention;
[0018] Figure 3 This is a left-side structural diagram of the adjustable upper wire rack for the wire cutting machine tool of the utility model;
[0019] Figure 4 This is a right side structural diagram of the adjustable upper wire rack for the wire cutting machine tool of the utility model.
[0020] Legend:
[0021] 1. Screw motor; 2. Protective shell; 3. Screw 1; 4. Clamp arm; 5. Slide rail; 6. Bottom plate; 7. Double-head motor; 8. Upper thread rack arm; 9. Knob; 10. Rubber sleeve; 11. Top plate; 12. Lifting plate; 13. Slide rod; 14. Side plate; 15. Lower thread rack arm; 16. Elastic buckle; 17. Connecting seat; 18. Lifting screw; 19. Rubber pad; 20. Screw 2; 21. Damper; 22. Spring; 23. Connecting plate; 24. Through hole; 25. Electrode wire; 26. Pin; 27. Socket; 28. Base. DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0023] Reference Figure 1-4 , an embodiment of the utility model is an adjustable upper wire rack for a wire cutting machine, which includes: a base plate 6 for carrying components, a connecting seat 17 movably connected to the lower surface of the base plate 6, a rubber pad 19 fixedly connected to the inner surface of the connecting seat 17, a socket 27 is provided on the connecting seat 17 and the base plate 6, a plug 26 is movably connected to the inner surface of the socket 27, an elastic buckle 16 is fixedly connected to the side surface of the connecting seat 17, and the elastic buckle 16 is movably connected to the plug 26, the upper surface of the base plate 6 is fixedly connected to the base 28, the side surface of the base 28 is fixedly connected to the lower wire rack arm 15 for connecting the electrode wire 25, the upper surface of the base 28 is fixedly connected to the slide rail 5, the upper surface of the slide rail 5 is fixedly connected to the protective shell 2, the screw motor 1 is located inside the protective shell 2, the inner surface of the slide rail 5 is slidably connected to the upper wire rack arm 8, and a lifting component is provided on the slide rail 5.
[0024] The lifting assembly includes: a screw motor 1, a lifting screw 18, the lifting screw 18 is rotatably connected to the inner surface of the slide rail 5, the screw motor 1 is fixedly connected to the upper surface of the slide rail 5, the lifting screw 18 is driven by the screw motor 1, the upper wire rack arm 8 is threadedly connected to the outer wall of the lifting screw 18, for adjusting the height of the upper wire rack arm 8, the upper wire rack arm 8 is driven by the lifting assembly, and a clamp assembly is provided on the upper surface of the upper wire rack arm 8 for clamping the slide rail after height adjustment to make it more stable. The clamp assembly includes: a double-headed motor 7, a screw 13, and a clamping arm 4. The double-headed motor 7 is fixedly connected to the upper surface of the upper wire rack arm 8, the screw 13 is fixedly connected to the output end of the double-headed motor 7, the clamping arm 4 is threadedly connected to the outer wall of the screw 13, the clamping arm 4 is movably connected to the slide rail 5, and a through hole 24 is provided on the upper wire rack arm 8, and the side surface of the upper wire rack arm 8 is fixedly connected to the side plate 14.
[0025] The upper surface of the side plate 14 is fixedly connected to the sliding rod 13, the upper end of the sliding rod 13 is fixedly connected to the top plate 11, the inner surface of the top plate 11 is threadedly connected with a screw 20 for driving the lifting plate 12 to rise and fall, the upper end of the screw 20 is fixedly connected to the knob 9, the outer surface of the knob 9 is fixedly connected to the rubber sleeve 10, the lower end of the screw 20 is rotatably connected to the lifting plate 12 for connecting the spring 22 and the damper 21, the upper lifting plate 12 is slidably connected to the sliding rod 13, the lower surface of the lifting plate 12 is fixedly connected to the spring 22, the lower surface of the lifting plate 12 is fixedly connected to the damper 21 for cooperating with the spring 22 to absorb vibration, the damper 21 is located inside the spring 22, the lower surfaces of the spring 22 and the damper 21 are fixedly connected to the connecting plate 23, the lower surface of the connecting plate 23 is fixedly connected to the electrode wire 25, and the lower surface of the electrode wire 25 is fixedly connected to the upper surface of the lower wire rack arm 15.
[0026] Working principle: Before use, connect the lower surface of the base plate 6 to the connecting seat 17, insert the pin 26 into the socket 27, and use the elastic clip 16 to movably connect the pin 26 to ensure that the pin 26 will not fall off easily. When in use, the screw motor 1 can drive the lifting screw 18 to move up and down, so that the height of the upper wire rack arm 8 can be flexibly adjusted according to actual processing needs, such as the thickness of the workpiece and the processing technology requirements. The height of the top plate 11 can be adjusted by the knob 9, so that the tension of the electrode wire 25 can be adjusted to meet the requirements of different processing stages. When the tension of the electrode wire 25 changes, the elastic deformation of the spring 22 and the damper 21 can effectively absorb the tension fluctuation. For example, when cutting complex-shaped workpieces or performing high-precision processing, the electrode wire 25 may be unstable in tension due to factors such as changes in the cutting path and fluctuations in discharge energy.
[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An adjustable wire feeder for a wire cutting machine tool, characterized in that: include: A bottom plate (6), the upper surface of the bottom plate (6) is fixedly connected to a base (28), the side surface of the base (28) is fixedly connected to a lower wire rack arm (15), the upper surface of the base (28) is fixedly connected to a slide rail (5), the inner surface of the slide rail (5) is slidably connected to an upper wire rack arm (8), a lifting assembly is provided on the slide rail (5), the upper wire rack arm (8) is driven by the lifting assembly, a clamp assembly is provided on the upper surface of the upper wire rack arm (8), a through hole (24) is provided on the upper wire rack arm (8), the side surface of the upper wire rack arm (8) is fixedly connected to a side plate (14), the upper surface of the side plate (14) is fixedly connected to a slide rod (13), and the upper end of the slide rod (13) is fixedly connected to a top plate (11); The inner surface of the top plate (11) is threadedly connected to a second screw rod (20), the lower end of the second screw rod (20) is rotatably connected to a lifting plate (12), the lifting plate (12) is slidably connected to the sliding rod (13), the lower surface of the lifting plate (12) is fixedly connected to a spring (22), the lower surface of the lifting plate (12) is fixedly connected to a damper (21), the damper (21) is located inside the spring (22), the lower surfaces of the spring (22) and the damper (21) are fixedly connected to a connecting plate (23), the lower surface of the connecting plate (23) is fixedly connected to an electrode wire (25), and the lower surface of the electrode wire (25) is fixedly connected to the upper surface of the lower wire rack arm (15).
2. The adjustable wire feeder for a wire cutting machine according to claim 1, characterized in that: The lifting assembly comprises: a screw motor (1) and a lifting screw (18); the lifting screw (18) is rotatably connected to the inner surface of the slide rail (5); the screw motor (1) is fixedly connected to the upper surface of the slide rail (5); the lifting screw (18) is driven by the screw motor (1); and the upper wire rack arm (8) is threadedly connected to the outer wall of the lifting screw (18).
3. The adjustable wire feeder for a wire cutting machine according to claim 1, characterized in that: The clamp assembly comprises: a double-headed motor (7), a screw rod (3), and a clamp arm (4); the double-headed motor (7) is fixedly connected to the upper surface of the upper wire rack arm (8); the screw rod (3) is fixedly connected to the output end of the double-headed motor (7); the clamp arm (4) is threadedly connected to the outer wall of the screw rod (3); and the clamp arm (4) is movably connected to the slide rail (5).
4. The adjustable wire feeder for a wire cutting machine according to claim 1, characterized in that: The upper end of the second screw rod (20) is fixedly connected with a knob (9), and the outer surface of the knob (9) is fixedly connected with a rubber sleeve (10).
5. The adjustable upper wire stand for a wire cutting machine according to claim 2, characterized in that: The upper surface of the slide rail (5) is fixedly connected to a protective shell (2), and the screw motor (1) is located inside the protective shell (2).
6. The adjustable wire feeder for a wire cutting machine according to claim 1, characterized in that: The lower surface of the bottom plate (6) is movably connected to a connecting seat (17), and the inner surface of the connecting seat (17) is fixedly connected to a rubber pad (19).
7. The adjustable wire feeder for a wire cutting machine according to claim 6, characterized in that: The connecting seat (17) and the bottom plate (6) are both provided with a socket (27), and the inner surface of the socket (27) is movably connected with a latch (26).
8. The adjustable wire feeder for a wire cutting machine according to claim 7, characterized in that: The side surface of the connecting seat (17) is fixedly connected with an elastic buckle (16), and the elastic buckle (16) is movably connected to the latch (26).