Integrated generator support

The integrated generator bracket integrates the thermostat, generator, and air-conditioning compressor brackets into one unit, solving the problem of installing multiple brackets separately. This enables compact layout and efficient assembly of the engine, improving space utilization and component stability.

CN223432198UActive Publication Date: 2025-10-14GUANGXI YUCHAI MASCH CO LTD
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Patent Information

Application Number
CN202422945916.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the existing technology, the generator, thermostat and air-conditioning compressor bracket need to be installed separately, which increases the number of engine parts, reduces space utilization and assembly quality, and makes it difficult to ensure the reliability of the entire machine.

Method used

An integrated generator bracket is designed, which integrates the thermostat bracket, generator bracket and air-conditioning compressor bracket into one. Through bolt fixation and aluminum alloy material, combined with protective coating, compact arrangement and stable connection of multiple components are achieved.

Benefits of technology

The number of parts is reduced, space utilization and assembly efficiency are improved, costs are reduced, and stability and corrosion resistance are enhanced through shock-absorbing pads and reinforcing ribs, thereby extending component life.

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Abstract

The utility model discloses an integrated generator support. The integrated generator support comprises a generator support body, an air conditioner compressor support body, a generator support body connecting shaft, a thermostat support body, a thermostat support body connecting part and an air cylinder connecting part. The air cylinder connecting part is arranged on one side of a generator support and used for fixing the generator support to an air cylinder. The other side of the generator support is connected with the air conditioner compressor support through the generator support connecting shaft. The thermostat support is connected to the lower portion of the generator support and the lower portion of the air conditioner compressor support through the thermostat support connecting part. According to the integrated generator support, the thermostat support, the air conditioner compressor support and the generator support are designed into a whole, the number of parts can be reduced, the whole engine is compact in arrangement and high in integration, and meanwhile additional assembly is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of engine assembly, and in particular to an integrated generator bracket. Background Art

[0002] In an engine or other mechanical equipment, components generate a lot of heat during operation. To maintain the normal operating temperature of these components, a thermostat is required for cooling. The generator is an important part of the mechanical equipment. To ensure the stable operation of the generator, an appropriate bracket is required to fix and support it.

[0003] Currently on the market, the thermostat, generator bracket and air-conditioning compressor bracket need to be installed separately, which not only increases the number of engine parts, but also reduces the engine space utilization rate, makes the assembly quality difficult to control, and cannot guarantee the reliability of the entire machine. Utility Model Content

[0004] To solve the above problems, the present application provides an integrated generator bracket. The integrated generator bracket includes: a generator bracket, an air-conditioning compressor bracket, a generator bracket connecting shaft, a thermostat bracket, a thermostat bracket connecting portion, and a cylinder connecting portion;

[0005] The cylinder connection portion is provided on one side of the generator bracket, and the cylinder connection portion is used to fix the generator bracket on the cylinder;

[0006] The other side of the generator bracket is connected to the air-conditioning compressor bracket through the generator bracket connecting shaft;

[0007] The thermostat bracket is connected to the lower parts of the generator bracket and the air-conditioning compressor bracket through the thermostat bracket connecting portion.

[0008] Optionally, first bolt holes are provided at four corners of the generator bracket and the air-conditioning compressor bracket, and the first bolt holes are used to install and fix the generator.

[0009] Optionally, a position adjustment device is provided on one side of the generator bracket, and the adjustment device is used to adjust the installation size of the generator bracket.

[0010] Optionally, the upper surfaces of the generator bracket and the air-conditioning compressor bracket are configured to be arc-shaped, and the arc-shaped is used to cooperate with the generator and the air-conditioning compressor;

[0011] Shock-absorbing pads are provided on the upper surfaces of the generator bracket and the air-conditioning compressor bracket.

[0012] Optionally, a first through hole and a second through hole are provided on the thermostat bracket, and the first through hole and the second through hole are used for cooperating in mounting a thermostat cover.

[0013] Optionally, a plurality of second bolt holes are provided on the thermostat bracket, and the second bolt holes are used to fix the thermostat on the thermostat bracket.

[0014] Optionally, a third bolt hole is provided on the cylinder connecting portion, and the third bolt hole is used to cooperate with a stud bolt to fix the generator bracket on the cylinder.

[0015] Optionally, reinforcing ribs are provided on the thermostat bracket connecting portion and the cylinder connecting portion.

[0016] Optionally, the integrated generator bracket is made of aluminum alloy.

[0017] Optionally, a protective coating is applied to the surfaces of the generator bracket, the air-conditioning compressor bracket, and the thermostat bracket.

[0018] It can be seen from the above technical solutions that this application has the following advantages:

[0019] 1. The integrated generator bracket integrates the thermostat bracket, generator bracket and air-conditioning compressor bracket into one, which can reduce the number of parts, make the entire engine layout compact, highly integrated, reduce additional assembly, and reduce costs.

[0020] 2. Connecting the thermostat bracket, generator bracket, and air conditioner compressor bracket together simplifies the structure and reduces the number of parts. The combined bracket not only saves materials and space, but also improves assembly efficiency.

[0021] 3. The integrated generator bracket can make better use of space and improve space utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic structural diagram of the integrated generator bracket provided in this application;

[0023] Figure 2 A structural front view of the integrated generator bracket provided in this application;

[0024] Figure 3 A structural side view of the integrated generator bracket provided for this application;

[0025] Figure 4 A top view of the structure of the integrated generator bracket provided in this application;

[0026] Figure 5 This is a schematic diagram of the bracket body and thermostat in the integrated generator bracket provided in this application. DETAILED DESCRIPTION

[0027] In this application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only used to illustrate the relative position relationship between the various components or components, and do not particularly limit the specific installation orientation of the various components or components.

[0028] Furthermore, some of the above terms may be used to express other meanings besides indicating a position or location. For example, the term "on" may also be used to indicate a dependency or connection in certain circumstances. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0029] Furthermore, the terms "installed," "disposed," "provided with," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0030] In addition, the structures, proportions, sizes, etc. drawn in the drawings in this application are only used to match the contents disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the efficacy and purpose that can be achieved by this application.

[0031] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in this application. Obviously, the embodiments described are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0032] For example 1, please refer to Figures 1 to 5 , an integrated generator bracket, comprising: a generator bracket 01, an air-conditioning compressor bracket 02, a generator bracket connecting shaft 04, a thermostat bracket 03, a thermostat bracket connecting portion 05 and a cylinder connecting portion 06;

[0033] Cylinder connection 06 is located on one side of generator bracket 01 and is used to secure generator bracket 01 to the cylinder. Cylinder connection 06 is equipped with a bolt consisting of a head and a threaded rod. The threaded rod has external threads. When installing the engine bracket, the bolt, which matches the mounting hole, is screwed into the through hole of the cylinder to secure the engine bracket to the cylinder. This bolted connection securely attaches the engine bracket to the cylinder, ensuring stability and safety during engine operation.

[0034] The other side of generator bracket 01 is connected to air conditioner compressor bracket 02 via generator bracket connecting shaft 04. Generator bracket 01 is connected to air conditioner compressor bracket 02 via this connecting shaft. The generator and air conditioner compressor are fixed to the engine via brackets, achieving a compact arrangement of multiple components and improving space utilization. Connecting generator bracket 01 and air conditioner compressor bracket 02 together eliminates the need for separate bracket components, thereby reducing material and manufacturing costs.

[0035] Thermostat bracket 03 is connected to the lower portion of generator bracket 01 and air conditioner compressor bracket 02 via thermostat bracket connector 05. Connecting thermostat bracket 03, generator bracket 01, and air conditioner compressor bracket 02 simplifies the structure and reduces the number of parts. This integrated bracket not only saves material and space, but also improves assembly efficiency.

[0036] Optionally, first bolt holes 07 are provided at each of the four corners of generator bracket 01 and air conditioner compressor bracket 02. These holes are used to secure the generator and air conditioner compressor. These generator and air conditioner compressor generate vibration during operation, and securing them together through these first bolt holes effectively reduces this vibration.

[0037] Optionally, the upper surfaces of generator bracket 01 and air conditioner compressor bracket 02 are configured in an arc shape to accommodate the generator and air conditioner compressor. Shock-absorbing pads are also provided on the upper surfaces of generator bracket 01 and air conditioner compressor bracket 02. The generator and air conditioner compressor generate vibration and noise during operation. The shock-absorbing pads can effectively absorb and buffer the noise and vibration generated by the generator's operation, effectively extending the life of the generator and air conditioner compressor.

[0038] Optionally, a position adjustment device 10 is provided on one side of the generator bracket 01. The adjustment device 10 is used to adjust the installation size of the generator bracket 01. When the size of the generator does not match the generator bracket 01, the opening and closing position of the generator bracket 01 can be adjusted by manually turning the knob bolt, thereby adapting the generator bracket 01 to different generator installation sizes.

[0039] In this embodiment, the integrated generator bracket integrates the thermostat bracket 03, generator bracket 01, and air conditioning compressor bracket 02 into one structure. This reduces the number of components, resulting in a compact and integrated engine layout, eliminating additional assembly and lowering costs. Connecting the thermostat bracket 03, generator bracket 01, and air conditioning compressor bracket 02 simplifies the structure and reduces the number of components. This modular bracket not only saves material and space but also improves assembly efficiency. The integrated generator bracket also allows for better space utilization, increasing space efficiency.

[0040] For example 2, please refer to Figures 1 to 5 In the integrated generator bracket, the thermostat bracket 03 is provided with a first through-hole and a second through-hole for mounting the thermostat cover. The thermostat cover is mounted on the thermostat bracket 03 via the first and second through-holes. The thermostat cover protects the thermostat from external influences while maintaining a stable internal temperature. Mounting and securing the thermostat to the generator bracket 01 ensures more stable generator operation.

[0041] Optionally, the thermostat bracket 03 is provided with a plurality of second bolt holes 08, which are used to secure the thermostat to the thermostat bracket 03. Bolts that fit into the second bolt holes 08 are passed through the second bolts on the thermostat bracket 03, and the second bolts are tightened to secure the thermostat to the thermostat bracket 03.

[0042] Optionally, a third bolt hole 09 is provided on the cylinder connection portion 06. This third bolt hole 09 is used to securely mount the generator bracket 01 to the cylinder with a stud bolt. The cylinder and generator bracket 01 have matching third bolt holes 09. Insert one end of the stud bolt through the third bolt hole 09 on the cylinder, then insert the other end of the stud bolt through the third bolt hole 09 on the generator bracket 01. The generator bracket 01 is then secured to the cylinder by rotation.

[0043] Optionally, reinforcing ribs are provided on the thermostat bracket connection 05 and the cylinder connection 06. During generator operation, the thermostat is subjected to vibrations generated by the generator, which can damage some parts of the thermostat. The provision of reinforcing ribs can improve the overall stability of the thermostat bracket 03 and reduce deformation caused by vibration.

[0044] The integrated generator bracket is optionally made of aluminum alloy. Aluminum alloy is a lightweight metal, and using it for the generator bracket reduces engine weight. The generator bracket 01 must withstand the vibration and impact generated by generator operation. Aluminum alloy offers excellent fatigue resistance and corrosion resistance, ensuring stable performance during generator operation.

[0045] Optionally, a protective coating is applied to the surfaces of the generator bracket 01, the air conditioner compressor bracket 02, and the thermostat bracket 03. In order to improve the corrosion resistance of the integrated generator bracket and extend its service life, it is necessary to apply a protective coating to the integrated generator bracket.

[0046] In this embodiment, the integrated generator bracket is fixed to the cylinder by bolts, and the integrated generator bracket is made of aluminum alloy to reduce the weight of the generator; at the same time, a coating is applied to the surface of the integrated generator bracket, which is beneficial to improve the corrosion resistance of the integrated generator bracket and extend the life of the integrated generator bracket.

[0047] It should be noted that the above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An integrated generator bracket, characterized in that: include: Generator bracket, air conditioning compressor bracket, generator bracket connecting shaft, thermostat bracket, thermostat bracket connecting part and cylinder connecting part; The cylinder connection portion is provided on one side of the generator bracket, and the cylinder connection portion is used to fix the generator bracket on the cylinder; The other side of the generator bracket is connected to the air-conditioning compressor bracket through the generator bracket connecting shaft; The thermostat bracket is connected to the lower parts of the generator bracket and the air-conditioning compressor bracket through the thermostat bracket connecting portion.

2. The integrated generator bracket according to claim 1, characterized in that: The four corners of the generator bracket and the air-conditioning compressor bracket are each provided with a first bolt hole, and the first bolt hole is used for installing and fixing the generator.

3. The integrated generator bracket according to claim 1, characterized in that: A position adjustment device is provided on one side of the generator bracket, and the adjustment device is used to adjust the installation size of the generator bracket.

4. The integrated generator bracket according to claim 1, characterized in that: The upper surfaces of the generator bracket and the air-conditioning compressor bracket are set to an arc shape, and the arc shape is used to cooperate with the generator and the air-conditioning compressor; shock-absorbing pads are set on the upper surfaces of the generator bracket and the air-conditioning compressor bracket.

5. The integrated generator bracket according to claim 1, characterized in that: The thermostat bracket is provided with a first through hole and a second through hole, and the first through hole and the second through hole are used for matching and mounting the thermostat cover.

6. The integrated generator bracket according to claim 4, characterized in that: The thermostat bracket is provided with a plurality of second bolt holes, and the second bolt holes are used to fix the thermostat on the thermostat bracket.

7. The integrated generator bracket according to claim 1, characterized in that: The cylinder connecting portion is provided with a third bolt hole, and the third bolt hole is used to cooperate with a stud bolt to fix the generator bracket on the cylinder.

8. The integrated generator bracket according to claim 1, characterized in that: Reinforcing ribs are provided on the thermostat bracket connecting portion and the cylinder connecting portion.

9. The integrated generator bracket according to any one of claims 1 to 8, characterized in that: The generator bracket, the air-conditioning compressor bracket and the thermostat bracket are made of aluminum alloy.

10. The integrated generator bracket according to any one of claims 1 to 8, characterized in that: A protective coating is applied on the surfaces of the generator bracket, the air-conditioning compressor bracket, and the thermostat bracket.