Automatic material injection device for food production
The combined structure of the mixing tube, U-shaped tube, guide tube, diversion tube and automatic material control module solves the problems of hollowing and inaccurate metering of mixed slurry during gravity filling, and realizes efficient and accurate automatic filling in food production.
Patent Information
- Application Number
- CN202520152037.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In existing food production, the mixed slurry will become hollow and inaccurate in measurement due to its viscosity during gravity filling, which affects the filling effect.
The system adopts a combined structure of a mixing tube, a U-shaped tube, a guide tube, a diversion tube and an automatic material control module. Through operations such as stirring, crushing and cutting, it prevents blockage and ensures the fluidity of the solution. The movable claws and fixed claws are used to position the container and remove the internal air layer to achieve automatic and precise filling.
It improves the efficiency and accuracy of injection, avoids hollowing, and improves the filling effect and metering accuracy.
Smart Images

Figure CN223432520U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic injection devices, in particular to an automatic injection device for food production. Background Art
[0002] Automatic filling equipment in food production is a crucial piece of equipment in the food production process. It enables automated, efficient, and precise filling operations. Suitable for a wide variety of food products, automated equipment can complete large-scale filling tasks in a short period of time, meeting the demands of large-scale production. For example, when filling liquid foods such as beverages, jams, and syrups, automatic filling machines enable rapid and continuous operation, significantly shortening production cycles.
[0003] The existing gravity filling method for food production uses the material's own gravity to flow into the filling container. As the mixed slurry gradually sinks, a certain waiting time is required. Rapidly stretching the filling mechanism will cause the mixed slurry to squeeze each other for filling. Due to the viscosity of the mixed slurry, air will enter the mixed slurry, causing a hollow state inside, reducing the filling effect and affecting the injection metering.
[0004] Therefore, in view of the fact that as the mixed slurry gradually sinks, a certain waiting time is required. Rapidly stretching the filling mechanism will cause the mixed slurries to squeeze each other for filling. Due to the viscosity of the mixed slurry, air will enter the mixed slurry, causing a hollow state inside. An automatic filling device for food production can be designed. Utility Model Content
[0005] In order to overcome the problem that a certain waiting time is required as the mixed slurry gradually sinks, the rapid stretching of the filling mechanism will cause the mixed slurries to squeeze each other for filling. Due to the viscosity of the mixed slurry, air will enter the mixed slurry, causing a hollow state inside, reducing the filling effect and affecting the injection metering problem.
[0006] The technical solution of the utility model is: an automatic feeding device for food production, comprising a mixing tube, a U-shaped tube, a guide tube, a diversion tube and an automatic material control module; the mixing tube is used to mix the food solution to prevent blockage and perform diversion operations, the top of the mixing tube is connected to the U-shaped tube for accelerating the flow of the solution, the top of the U-shaped tube is connected to the guide tube for guiding the food solution to enter, five groups of diversion tubes for synchronously conveying the food solution are horizontally arranged at the bottom of the mixing tube, and the bottom of the diversion tube is provided with an automatic material control module for controlling the automatic filling of the food solution.
[0007] Preferably, the mixing tube can be used to mix the food solution to prevent blockage and perform diversion operations. The U-shaped tube, which is located at the top of the mixing tube and is connected, can be used to accelerate the flow of the solution. The guide tube, which is located at the top of the U-shaped tube and is connected, can guide the food solution in. The diversion tube is located at the bottom of the mixing tube and is arranged in five groups horizontally, which can synchronously transport the food solution. The automatic material control module, which is located at the bottom of the diversion tube, can be used to control the automatic filling of the food solution.
[0008] Preferably, a rotating rod is provided in the center of the mixing tube, and a sealing disk and a sleeve plate fixed to the mixing tube are respectively provided at both ends of the rotating rod. Multiple sets of stirring frames are circumferentially fixed to the outer end of the rotating rod, and a first drive motor is fixed to the end of the rotating rod. The first drive motor drives the rotating rod to drive the stirring frame to rotate.
[0009] Preferably, an extension tube is fixedly connected to the end of the U-shaped tube away from the mixing tube, a steering rod is provided in the center of the extension tube, a second drive motor is provided on the top of the steering rod, and multiple components of stirring rods are annularly fixed to the outer end of the steering rod, and a crushing frame is fixed to the inner end of the stirring rod.
[0010] Preferably, the automatic material control module includes a thermal insulation cylinder, a filling pipe, a dividing blade, a spray hole, a touch pressure sensor, a connecting rod, a sleeve, a cylinder, a guide frame, a fixed claw, a movable claw, a rolling wheel, an adjusting shaft, a third drive motor, a conveyor belt, an electromagnetic reversing valve, an ultrasonic liquid meter and a signal control panel. The inner side of the electromagnetic reversing valve is fitted with a thermal insulation cylinder, the side end of the electromagnetic reversing valve is electrically connected to the signal control panel, and the bottom of the signal control panel is electrically connected to the ultrasonic liquid meter.
[0011] Preferably, a filling pipe is symmetrically provided at the bottom of the electromagnetic reversing valve, a spray hole is linearly opened on the filling pipe, a high-pressure water pump is provided inside the filling pipe, a touch pressure sensor is provided at the bottom of the filling pipe, and multiple sets of dividing blades are fixed to the outer wall of the filling pipe in a circular manner from bottom to top.
[0012] Preferably, a connecting rod is fixed to the side end of the insulation cylinder, a sleeve is provided on the connecting rod, a guide frame is provided on the sleeve, a cylinder is provided at the end of the sleeve, and a fixed claw and a movable claw are provided at the end of the guide frame away from the sleeve. The cylinder drives the sleeve to slide along the connecting rod to drive the fixed claw and the movable claw on the guide frame to approach and move away from the filling pipe.
[0013] Preferably, a rolling wheel is provided in the middle of the fixed claw and the movable claw, an adjustment shaft is provided in the center of the rolling wheel, a guide shaft is provided between the movable claw and the guide frame, a third drive motor is provided on the top of the guide shaft, and a transmission belt is provided on the guide shaft and an adjustment shaft bracket on the movable claw.
[0014] Beneficial effects of the utility model:
[0015] 1. According to the past, as the mixed slurry gradually sinks, a certain waiting time is required. The rapid stretching of the filling mechanism will cause the mixed slurry to squeeze each other for filling. Due to the viscosity of the mixed slurry, air will enter the mixed slurry, resulting in a hollow state inside, reducing the filling effect and affecting the injection metering. The difference is that the mixing tube can be used to mix the food solution to prevent blockage and perform a diversion operation. The U-shaped tube is located at the top of the mixing tube and can be used to speed up the flow of the solution. The guide tube is located at the top of the U-shaped tube and can be used to guide the food solution in. The diversion tube is located at the bottom of the mixing tube and is arranged in five groups horizontally, which can synchronously transport the food solution. The automatic material control module is located at the bottom of the diversion tube and can be used to control the automatic filling of the food solution. As the filling tube is filled, the movable claw and the fixed claw can be used to position the outer diameter of the container. The container is rotated by rolling the rolling wheel, and the food solution is cut by the dividing blade to remove the internal air layer, thereby improving the overall filling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a schematic diagram of the overall structure of the automatic injection device of the utility model;
[0017] Figure 2 Shown is a schematic diagram of the mixing tube structure of the automatic injection device of the present invention;
[0018] Figure 3 Shown is a schematic diagram of the U-shaped tube structure of the automatic injection device of the present invention;
[0019] Figure 4 Shown is a schematic diagram of the automatic material control module structure of the automatic injection device of the utility model;
[0020] Figure 5 Shown is a schematic diagram of the structure of the electromagnetic reversing valve of the automatic injection device of the present invention.
[0021] Explanation of the accompanying symbols: 1. mixing tube; 2. U-shaped tube; 3. guide tube; 4. diverter tube; 5. automatic material control module; 101. rotating rod; 102. sealing disk; 103. sleeve plate; 104. first drive motor; 105. stirring frame; 201. extension tube; 202. second drive motor; 203. steering rod; 204. stirring rod; 205. crushing frame; 501. insulation tube; 502. filling tube; 503. dividing blade; 504. injection hole; 505. touch pressure sensor; 506. connecting rod; 507. sleeve; 508. cylinder; 509. guide frame; 510. fixed claw; 511. movable claw; 512. rolling wheel; 513. adjusting shaft; 514. third drive motor; 515. conveyor belt; 516. electromagnetic reversing valve; 517. ultrasonic liquid meter; 518. signal control panel. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] See also Figure 1-Figure 5 The utility model provides an embodiment: an automatic feeding device for food production, comprising a mixing tube 1, a U-shaped tube 2, a guide tube 3, a diversion tube 4 and an automatic material control module 5; the mixing tube 1 is used to mix the food solution to prevent blockage and perform diversion operations, the top of the mixing tube 1 is connected with the U-shaped tube 2 for accelerating the flow of the solution, the top of the U-shaped tube 2 is connected with the guide tube 3 for guiding the food solution to enter, five groups of diversion tubes 4 for synchronously conveying the food solution are horizontally arranged at the bottom of the mixing tube 1, and an automatic material control module 5 for controlling the automatic filling of the food solution is provided at the bottom of the diversion tube 4.
[0024] See also Figure 2-Figure 3 In this embodiment, a rotating rod 101 is provided at the center of the mixing tube 1, and a sealing disk 102 and a sleeve plate 103 fixed to the mixing tube 1 are respectively provided at both ends of the rotating rod 101. The outer end of the rotating rod 101 is circumferentially fixed with multiple groups of stirring frames 105, and the end of the rotating rod 101 is fixed with a first drive motor 104. The first drive motor 104 drives the rotating rod 101 to drive the stirring frame 105 to rotate. An extension tube 201 is fixed to the end of the U-shaped tube 2 away from the mixing tube 1, and a steering rod 203 is provided at the center of the extension tube 201. A second drive motor 202 is provided on the top of the steering rod 203. The outer end of the steering rod 203 is circumferentially fixed with multiple components of stirring rods 204, and the inner end of the stirring rod 204 is fixed with a crushing frame 205.
[0025] See also Figure 3-Figure 4 In this embodiment, the automatic material control module 5 includes a temperature-insulating cylinder 501, a filling pipe 502, a dividing blade 503, a spray hole 504, a touch pressure sensor 505, a connecting rod 506, a sleeve 507, a cylinder 508, a guide frame 509, a fixed claw 510, a movable claw 511, a rolling wheel 512, an adjustment shaft 513, a third driving motor 514, a conveyor belt 515, an electromagnetic reversing valve 516, an acoustic liquid meter 517 and a signal control panel 518. The inner structure of the electromagnetic reversing valve 516 is as follows: An insulating cylinder 501 is provided on the side, the side end of the electromagnetic reversing valve 516 is electrically connected to a signal control panel 518, the bottom of the signal control panel 518 is electrically connected to an ultrasonic liquid meter 517, a filling pipe 502 is symmetrically provided on the bottom of the electromagnetic reversing valve 516, a spray hole 504 is linearly opened on the filling pipe 502, a high-pressure water pump is provided inside the filling pipe 502, a touch pressure sensor is provided at the bottom of the filling pipe 502, and a plurality of dividing blades 503 are fixedly connected to the outer wall of the filling pipe 502 in a circumferential direction from bottom to top.
[0026] See also Figure 4-Figure 5In this embodiment, a connecting rod 506 is fixed to the side end of the insulation cylinder 501, and a sleeve 507 is sleeved on the connecting rod 506. A guide frame 509 is sleeved on the sleeve 507. A cylinder 508 is provided at the end of the sleeve 507. A fixed claw 510 and a movable claw 511 are provided at the end of the guide frame 509 away from the sleeve 507. The cylinder 508 drives the sleeve 507 to slide along the connecting rod 506 to drive the fixed claw 510 and the movable claw 511 on the guide frame 509 to approach and move away from the filling pipe 502. A rolling wheel 512 is provided in the middle of the fixed claw 510 and the movable claw 511, and an adjusting shaft 513 is provided in the center of the rolling wheel 512. A guide shaft is provided between the movable claw 511 and the guide frame 509, and a third driving motor 514 is provided at the top of the guide shaft. A conveyor belt 515 is provided on an adjusting shaft 513 bracket on the guide shaft and the movable claw 511.
[0027] During operation, the solution pipe is connected through the guide pipe 3. As the solution flows into the U-shaped tube 2, the second drive motor 202 drives the steering rod 203 to drive the sub-stirring rod 204 and the crushing frame 205 to rotate, and the mixed solution is initially crushed to speed up the flow. When the solution enters the mixing tube 1, the first drive motor 104 drives the rotating rod 101 to drive the stirring frame 105 to rotate and mix and stir again to make it a secondary mixing to avoid stratification and accumulation. The solution passes through the diverter pipe 4 and the electromagnetic reversing valve 516 in turn. The signal control panel 518 receives the signal, controls the electromagnetic reversing valve 516 to open, and the solution enters the filling pipe 502. After the high-pressure water pump controls the Liquid is ejected from the injection hole 504, the touch pressure sensor detects the bottoming of the container, and the internal filling amount is monitored by the ultrasonic liquid meter 517. The cylinder 508 drives the sleeve 507 to slide along the connecting rod 506, driving the fixed claw 510 and the movable claw 511 on the guide frame 509 to approach the filling pipe 502, thereby limiting the outside of the container. The third drive motor 514 drives the guide shaft to adjust the movable claw 511 to limit the outer diameter of the container. The synchronous transmission belt 515 controls the rotation of the adjustment shaft 513, so that one of its groups of rolling wheels 512 rotates, so that the container turns. Multiple groups of rolling wheels 512 assist in the rotation, and the dividing blade 503 cuts the food solution to remove the internal air layer.
[0028] Through the above steps, the automatic material control module 5 is located at the bottom of the diversion pipe 4 and can be used to control the automatic filling of the food solution. As the filling pipe 502 is filled, the movable claw 511 and the fixed claw 510 can be used to position the outer diameter of the container. The container is rotated by rolling the rolling wheel 512, and the dividing blade 503 cuts the food solution to remove the internal air layer, thereby improving the overall filling effect.
Claims
1. An automatic feeding device for food production, comprising a mixing tube (1); characterized in that: The invention also includes a U-shaped tube (2), a guide tube (3), a diverter tube (4) and an automatic material control module (5); a mixing tube (1) for mixing a food solution to prevent blockage and perform a diverter operation; the top of the mixing tube (1) is connected to a U-shaped tube (2) for accelerating the flow of the solution; the top of the U-shaped tube (2) is connected to a guide tube (3) for guiding the food solution to enter; five groups of diverter tubes (4) for synchronously conveying the food solution are horizontally arranged at the bottom of the mixing tube (1); and an automatic material control module (5) for controlling the automatic filling of the food solution is provided at the bottom of the diverter tube (4).
2. The automatic feeding device for food production according to claim 1, characterized in that: A rotating rod (101) is provided at the center of the mixing tube (1), and a sealing disk (102) and a sleeve plate (103) fixed to the mixing tube (1) are respectively sleeved on both ends of the rotating rod (101), and a plurality of stirring racks (105) are circumferentially fixed to the outer end of the rotating rod (101), and a first driving motor (104) is fixed to the end of the rotating rod (101), and the first driving motor (104) drives the rotating rod (101) to drive the stirring rack (105) to rotate.
3. The automatic feeding device for food production according to claim 1, characterized in that: An extension tube (201) is fixedly connected to the end of the U-shaped tube (2) away from the mixing tube (1); a steering rod (203) is provided at the center of the extension tube (201); a second drive motor (202) is provided at the top of the steering rod (203); a plurality of component stirring rods (204) are fixedly connected in an annular direction to the outer end of the steering rod (203); and a pulverizing frame (205) is fixedly connected to the inner end of the component stirring rods (204).
4. The automatic feeding device for food production according to claim 1, characterized in that: The automatic material control module (5) includes a temperature-insulating cylinder (501), a filling pipe (502), a dividing blade (503), a spray hole (504), a touch pressure sensor (505), a connecting rod (506), a sleeve (507), a cylinder (508), a guide frame (509), a fixed claw (510), a movable claw (511), a rolling wheel (512), an adjustment shaft (513), a third driving motor (514), a conveyor belt (515), an electromagnetic reversing valve (516), an acoustic liquid meter (517) and a signal control panel (518). The inner side of the electromagnetic reversing valve (516) is fitted with a temperature-insulating cylinder (501), the side end of the electromagnetic reversing valve (516) is electrically connected to the signal control panel (518), and the bottom of the signal control panel (518) is electrically connected to the acoustic liquid meter (517).
5. The automatic feeding device for food production according to claim 4, characterized in that: A filling pipe (502) is symmetrically provided at the bottom of the electromagnetic reversing valve (516), a spray hole (504) is linearly opened on the filling pipe (502), a high-pressure water pump is provided inside the filling pipe (502), a touch pressure sensor is provided at the bottom of the filling pipe (502), and multiple groups of dividing blades (503) are fixedly connected to the outer wall of the filling pipe (502) in an annular direction from bottom to top.
6. The automatic feeding device for food production according to claim 4, characterized in that: A connecting rod (506) is fixedly connected to the side end of the thermal insulation cylinder (501), a sleeve (507) is sleeved on the connecting rod (506), a guide frame (509) is sleeved on the sleeve (507), a cylinder (508) is provided at the end of the sleeve (507), and a fixed claw (510) and a movable claw (511) are provided at one end of the guide frame (509) away from the sleeve (507). The cylinder (508) drives the sleeve (507) to slide along the connecting rod (506) to drive the fixed claw (510) and the movable claw (511) on the guide frame (509) to approach and move away from the filling pipe (502).
7. The automatic feeding device for food production according to claim 4, characterized in that: A rolling wheel (512) is provided in the middle of each of the fixed claw (510) and the movable claw (511), an adjusting shaft (513) is provided in the center of the rolling wheel (512), a guide shaft is provided between the movable claw (511) and the guide frame (509), a third driving motor (514) is provided at the top of the guide shaft, and a transmission belt (515) is provided on the guide shaft and an adjusting shaft (513) bracket on the movable claw (511).