Intelligent breaking and plug cleaning machine controller

Abstract

The utility model discloses an intelligent breaking and plug cleaning machine controller which comprises a supporting frame, a protective cover plate is installed at the output end of a servo motor, the front side of the controller is electrically connected with an expansion interface, a reset rotating shaft is installed on the front side of a movable cover plate, and the other side of the reset rotating shaft is connected with a closed cover plate in an overturning mode. According to the intelligent breaking and plug cleaning machine controller, the controller can be integrated on the inner wall of the supporting frame through the movable cover plate to play a role in wrapping protection, overturning adjustment can be carried out through the protective cover plate, covering protection is carried out when the controller is not used, and the practicability is high. Through an image recognition and mode recognition algorithm integrated by the controller, a fault alarm system and an AI intelligent control system, large ore can be accurately recognized, the crushing strength and angle of the crushing hammer are automatically adjusted according to the recognition result, accurate crushing is achieved, fault alarm can be conducted, intelligent control can be conducted, and the working efficiency is improved. Automatic operation is facilitated, and the device can be moved and used through the universal wheels and is convenient to use.

Description

TECHNICAL FIELD

[0001] The utility model relates to a controller technology field of breaking and clearing machine, specifically to an intelligent breaking and clearing machine controller. BACKGROUND

[0002] At present, the mining equipment of most mining enterprises is mainly mechanical manual operation and semi-automatic remote control. Under this condition, on the one hand, there is a certain safety hazard, on the other hand, due to the deepening of underground mining depth, some mines may no longer be suitable for personnel underground mechanized operation, and due to the traditional mining being labor-intensive operation, a large number of personnel are required, and during special periods such as holidays, the mine needs to stop mining, which has a certain impact on production.

[0003] In general, the mining enterprises that have not realized underground remote control / unmanned production are facing problems such as high labor cost, low production efficiency and great safety hazards.

[0004] Underground mine manual mechanized production requires professional skilled technicians, and needs high concentration to operate the console at all times, or needs to operate in the underground crusher. At the same time, in order to ensure production efficiency, the mining enterprises need to arrange three-shift workers in terms of manpower, and in addition, in order to ensure production safety, an additional inspection personnel (also need three shifts) is needed, which increases the labor cost of production.

[0005] The existing CN218117837U remote control breaking and clearing system for a chute realizes remote control of the breaking and clearing machine, i.e. operation on the well and production underground. Thus, unmanned operation underground is realized, production efficiency is improved, and safety production risk is reduced, but there are deficiencies, the existing equipment has poor protection, poor adaptability, poor operation stability, cannot be quickly moved and adjusted, and is inconvenient to use, so an intelligent breaking and clearing machine controller is needed to solve the above problems. Utility model content

[0006] The utility model aims at providing an intelligent breaking and clearing machine controller to solve the problems of poor protection, poor adaptability, poor operation stability, inability to quickly move and adjust, and inconvenience to use of the remote control breaking and clearing system for a chute mentioned in the background art.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: An intelligent broken plug machine controller, including support frame, the inside wall one side of support frame is installed with cabin, and the upper end of support frame inner wall is installed with controller, the lower end of support frame is installed with universal wheel, and the upper end one side of support frame inner wall is provided with slide rail, the inside wall slide of slide rail is inserted and is installed with fixed support block, and the lower end one side of fixed support block is inserted and installed with first locking knob, the lower end fixed connection of fixed support block has extension plug, and the outer wall sleeve of extension plug is installed with movable support block, the one side upper end of movable support block is inserted and installed with second locking knob, and the one side lower end of movable support block is installed with monitoring display screen, the front side of both sides of monitoring display screen is installed with connecting hinge, and the other side of connecting hinge is installed with auxiliary display screen, the rear side of both sides of monitoring display screen is provided with fixed buckle groove, the rear side fixed connection of one side of auxiliary display screen has fixed buckle block, and fixed buckle block and fixed buckle groove buckle installation, the center position of both sides of cabin is installed with operating rod, the upper end center position of support frame inner wall is electrically connected with siren, and the front and rear sides of support frame upper end are installed with movable cover plate, the lower end of support frame is fixedly connected with rotary seat, and the both ends inlay installation of rotary seat inner wall has servo motor, the output end of servo motor is installed with protective cover plate, the inner wall of controller is electrically connected with treater, and one side of controller is electrically connected with fiber optic cable, the front side of controller is electrically connected with expansion interface, the front side of movable cover plate is installed with reset pivot, and the other side of reset pivot is connected with closed cover plate.

[0008] Preferably, the cabin is wrapped with a sponge structure, the universal wheels are distributed in a matrix position at the lower end of the support frame, and the universal wheels are self-locking structures.

[0009] Preferably, the controller is integrated with a remote control operation system, a real-time image transmission system, an image recognition and pattern recognition algorithm, a fault alarm system, and an AI intelligent control system, and the controller is electrically connected with the monitoring display screen, the operating rod, and the siren, the processor is an Xilinx ZYNQ7010 series SOC, the closed cover plate is installed in a flip cover manner with the expansion interface through the reset pivot, and the movable cover plate is connected in a flip open-close manner with the support frame.

[0010] Preferably, the protective cover plate is in a symmetrical structure on the support frame, and the protective cover plate is installed in a reset flip cover manner with the support frame through the servo motor.

[0011] Preferably, the monitoring display screen and the auxiliary display screen are installed in a sliding locking manner with the support frame through the slide rail and the first locking knob, and the monitoring display screen and the auxiliary display screen are installed in a lifting locking manner with the extension plug through the second locking knob and the movable support block.

[0012] Preferably, the auxiliary display screen is connected to the monitoring display screen through a connecting hinge, and the auxiliary display screen is fixedly installed on the monitoring display screen through a fixed buckle and a fixed buckle slot.

[0013] Compared with the prior art, the intelligent broken plug cleaning machine controller can integrate the controller in the inner wall of the support frame through the movable cover plate, play a wrapping protection role, and can be adjusted by turning over the protective cover plate, and can be protected when not in use, can accurately identify large ore through the image recognition and pattern recognition algorithm of the integrated controller, the fault alarm system and the AI intelligent control system, automatically adjust the crushing force and angle of the crushing hammer according to the identification result, realize accurate crushing, and can perform fault alarm and intelligent control, facilitate automatic operation, and can be moved and used through the universal wheel, convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front view of the intelligent broken plug cleaning machine controller of the utility model;

[0015] Figure 2 It is an internal structure schematic view of the intelligent broken plug cleaning machine controller of the utility model;

[0016] Figure 3 It is a connection schematic view of the monitoring display screen and the auxiliary display screen of the intelligent broken plug cleaning machine controller of the utility model;

[0017] Figure 4 It is an intelligent broken plug cleaning machine controller of the utility model Figure 2 It is an enlarged view of A in the utility model;

[0018] Figure 5 It is an intelligent broken plug cleaning machine controller of the utility model Figure 2 It is an enlarged view of B in the utility model;

[0019] Figure 6 It is an intelligent broken plug cleaning machine controller of the utility model Figure 2 It is an enlarged view of C in the utility model;

[0020] Figure 7 It is an intelligent broken plug cleaning machine controller of the utility model Figure 2 It is an enlarged view of D in the utility model;

[0021] Figure 8 It is an intelligent broken plug cleaning machine controller of the utility model Figure 3 It is an enlarged view of E in the utility model.

[0022] In the figure: 1, support frame, 2, cockpit, 3, movable cover plate, 4, controller, 5, optical fiber cable, 6, shield plate, 7, universal wheel, 8, operating rod, 9, movable support block, 10, fixed support block, 11, monitoring display screen, 12, auxiliary display screen, 13, slide rail, 14, first locking knob, 15, reset shaft, 16, expansion interface, 17, closing cover plate, 18, servo motor, 19, rotating seat, 20, second locking knob, 21, extension block, 22, fixed buckle, 23, fixed buckle groove, 24, connecting hinge, 25, processor, 26, alarm. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figures 1-8 The utility model provides a kind of technical solutions: a kind of intelligent broken clear jam controller, including support frame 1, cockpit 2, movable cover plate 3, controller 4, optical fiber cable 5, shield plate 6, universal wheel 7, operating rod 8, movable support block 9, fixed support block 10, monitoring display screen 11, auxiliary display screen 12, slide rail 13, first locking knob 14, reset shaft 15, expansion interface 16, closing cover plate 17, servo motor 18, rotating seat 19, second locking knob 20, extension block 21, fixed buckle 22, fixed buckle groove 23, connecting hinge 24, processor 25 and alarm 26, cockpit 2 is installed in support frame 1 inner wall one side, and controller 4 is installed on support frame 1 inner wall upper end, cockpit 2 is wrapped with sponge structure, universal wheel 7 is in matrix position distribution at support frame 1 lower end, and universal wheel 7 is self-locking structure, so that cockpit 2 is more comfortable to use, and it is more convenient to move, convenient to use.

[0025] Controller 4 is integrated with remote control operation system, real-time image transmission system, image recognition and pattern recognition algorithm, fault alarm system and AI intelligent control system, and controller 4 is electrically connected with monitoring display screen 11, operating rod 8 and alarm 26, processor 25 is Xilinx ZYNQ7010 series SOC, closing cover plate 17 is installed with expansion interface 16 by reset shaft 15 and presents flip cover, movable cover plate 3 is connected with support frame 1 and presents flip open-close, so that the device can be more stable control, and use effect is better.

[0026] The lower end of the support frame 1 is provided with universal wheels 7, and the upper end of the inner wall of the support frame 1 is provided with a slide rail 13 on one side, and the inner wall of the slide rail 13 is slidably inserted and combined with a fixed supporting block 10, and the lower end of the fixed supporting block 10 is inserted and combined with a first locking knob 14 on one side, and the lower end of the fixed supporting block 10 is fixedly connected with an extension plug 21, and the outer wall of the extension plug 21 is sleeved with a movable supporting block 9, and the movable supporting block 9 is inserted and combined with a second locking knob 20 on one side of the upper end, and the movable supporting block 9 is provided with a monitoring display screen 11 on one side of the lower end, and the monitoring display screen 11 and the auxiliary display screen 12 are slidably and lockingly installed with the support frame 1 through the slide rail 13 and the first locking knob 14, and the monitoring display screen 11 and the auxiliary display screen 12 are lockingly installed with the extension plug 21 through the second locking knob 20 and the movable supporting block 9, so that the monitoring display screen 11 and the auxiliary display screen 12 are conveniently moved forward, backward, left and right, and the adaptability is better.

[0027] The monitoring display screen 11 is provided with a connecting hinge 24 on the front side of both sides, and the connecting hinge 24 is provided with an auxiliary display screen 12 on the other side, and the auxiliary display screen 12 is connected with the monitoring display screen 11 through the connecting hinge 24, and the auxiliary display screen 12 is fixedly installed with the monitoring display screen 11 through the fixed buckle block 22 and the fixed buckle groove 23, so that the auxiliary display screen 12 is conveniently folded and stored, and damage is avoided.

[0028] The monitoring display screen 11 is provided with a fixed buckle groove 23 on the rear side of both sides, and the auxiliary display screen 12 is fixedly connected with a fixed buckle block 22 on one side of the rear side, and the fixed buckle block 22 is lockingly installed with the fixed buckle groove 23, and the operating rod 8 is installed at the center position of both sides of the cabin 2, and the alarm 26 is electrically connected at the center position of the upper end of the inner wall of the support frame 1, and the movable cover plate 3 is reversibly installed on the upper end of the support frame 1, and the rotating seat 19 is fixedly connected on the lower end of the support frame 1, and the servo motor 18 is inlaidly installed on the inner wall of both ends of the rotating seat 19, and the protective cover plate 6 is installed on the output end of the servo motor 18, and the protective cover plate 6 is symmetrically arranged on the support frame 1, and the protective cover plate 6 is reversibly and lockingly installed with the support frame 1 through the servo motor 18, so that the protective cover plate 6 is conveniently adjusted and reversibly reset, and the cover is conveniently locked and protected, and the storage is safer.

[0029] The processor 25 is electrically connected to the inner wall of the controller 4, and the optical fiber cable 5 is electrically connected to one side of the controller 4, and the expansion interface 16 is electrically connected to the front side of the controller 4, and the reset rotating shaft 15 is installed on the front side of the movable cover plate 3, and the closed cover plate 17 is reversibly connected to the other side of the reset rotating shaft 15.

[0030] Working principle: when using the intelligent broken plug machine controller, first, the device is moved by universal wheel 7 and is self-locked, then the device is connected with downhole equipment through optical fiber cable 5, then real-time monitoring is carried out through monitoring display screen 11, and remote control is carried out through operating rod 8, when the position of monitoring display screen 11 needs to be adjusted, it can be adjusted forward, backward, upward and downward through slide rail 13, first locking knob 14, second locking knob 20 and extension plug 21, when detecting failure, alarm can be given through alarm 26, then first-time maintenance can be carried out, when use is completed, auxiliary display screen 12 can be folded and stored through connecting hinge 24, then protective cover plate 6 is turned over and closed through servo motor 18, cabin 2 is covered, a closed structure is formed, storage is carried out, which is the use process of the intelligent broken plug machine controller.

[0031] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An intelligent crushing and plugging machine controller, comprising a support frame (1), a cabin (2) mounted on one side of an inner wall of the support frame (1), and a controller (4) mounted on an upper end of the inner wall of the support frame (1), characterized in that: The support frame (1) is provided with a universal wheel (7) at the lower end, and a slide rail (13) is provided on one side of the upper end of the inner wall of the support frame (1), the inner wall of the slide rail (13) is slidably plugged with a fixed support block (10), and a first locking knob (14) is plugged and installed on one side of the lower end of the fixed support block (10), the lower end of the fixed support block (10) is fixedly connected with an extension plug block (21), and a movable support block (9) is sleeved and installed on the outer wall of the extension plug block (21), the upper end of one side of the movable support block (9) is plugged and installed with a second locking knob (20), and a monitoring display screen (11) is installed on the lower end of one side of the movable support block (9), the front sides of both sides of the monitoring display screen (11) are provided with connecting hinges (24), and the other side of the connecting hinge (24) is provided with an auxiliary display screen (12), the rear sides of both sides of the monitoring display screen (11) are provided with fixed buckle grooves (23), and the rear side of one side of the auxiliary display screen (12) is fixedly connected to the second locking knob (20). A fixed buckle block (22) is connected, and the fixed buckle block (22) is buckled and installed with the fixed buckle groove (23). Operating rods (8) are installed at the center positions of both sides of the cabin (2). An alarm (26) is electrically connected to the center position of the upper end of the inner wall of the support frame (1), and a movable cover (3) is installed on the front and rear sides of the upper end of the support frame (1). A rotating seat (19) is fixedly connected to the front and rear sides of the lower end of the support frame (1), and a servo motor (18) is embedded and installed at both ends of the inner wall of the rotating seat (19). A protective cover plate (6) is installed at the output end of the servo motor (18). The inner wall of the controller (4) is electrically connected to a processor (25), and one side of the controller (4) is electrically connected to an optical fiber cable (5). The front side of the controller (4) is electrically connected to an expansion interface (16). A reset shaft (15) is installed on the front side of the movable cover (3), and the other side of the reset shaft (15) is flipped and connected to a closed cover (17).

2. The intelligent crushing and plug clearing machine controller according to claim 1, characterized in that: The cabin (2) is a sponge-wrapped structure, the universal wheels (7) are distributed in a matrix position at the lower end of the support frame (1), and the universal wheels (7) are a self-locking structure.

3. The intelligent crushing and plug clearing machine controller according to claim 2, characterized in that: The controller (4) is integrated with a remote control operating system, a real-time image transmission system, an image recognition and pattern recognition algorithm, a fault alarm system and an AI intelligent control system, and the controller (4) is electrically connected to the monitoring display screen (11), the operating lever (8) and the alarm (26). The processor (25) is a Xilinx ZYNQ7010 series SOC. The closed cover (17) is installed in a flip cover manner with the expansion interface (16) through the reset shaft (15), and the movable cover (3) is connected to the support frame (1) in a flip opening and closing manner.

4. The intelligent crushing and plug clearing machine controller according to claim 3 is characterized by: The protective cover plate (6) is symmetrically structured on the support frame (1), and the protective cover plate (6) is installed in a reset flip cover manner with the support frame (1) via a servo motor (18).

5. The intelligent crushing and plug clearing machine controller according to claim 4, characterized in that: The monitoring display screen (11) and the auxiliary display screen (12) are installed in a sliding and locking manner with the support frame (1) through the slide rail (13) and the first locking knob (14), and the monitoring display screen (11) and the auxiliary display screen (12) are installed in a lifting and locking manner with the second locking knob (20), the movable support block (9) and the extension plug block (21).

6. The intelligent crushing and plug clearing machine controller according to claim 5, characterized in that: The auxiliary display screen (12) is connected to the monitoring display screen (11) in a flip-up manner via a connecting hinge (24), and the auxiliary display screen (12) is fixedly mounted in a buckled manner via a fixed buckle block (22) and a fixed buckle groove (23) with the monitoring display screen (11).

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