Distribution effect testing device of distributor

The center of the distributor is quickly located by using the positioning component and the magnetic block, and the water output is measured in combination with the water storage tank and the scale plate. This solves the problems of complex operation and non-intuitive results of existing detection devices, and realizes simplified and efficient distributor testing.

CN223435738UActive Publication Date: 2025-10-14SHANGHAI HAWKWAY PROCESS SOLUTIONS & EQUIP CO LTD
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Patent Information

Application Number
CN202422938755.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing distributor detection device has a cumbersome operation process, the detector adjustment is complicated and the reading is inconvenient, and the test results are not intuitive.

Method used

The positioning component is used to quickly locate the center of the distributor body, and the water output is measured in combination with the magnetic block and water storage tank. The distribution effect is judged by the water level displayed by the float and scale plate.

Benefits of technology

The testing process is simplified, the efficiency and intuitiveness of the testing are improved, and the distributor testing is made significantly more efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distribution effect testing device of a distributor, and relates to the field of distributor detection, the distribution effect testing device comprises a distributor main body, a testing assembly is arranged below the distributor main body, the testing assembly comprises a support frame located vertically below the distributor main body, and a plurality of fan-shaped water storage tanks are annularly and fixedly arranged at the top of the support frame at equal intervals; a magnetic attraction block A is fixedly arranged at the central angle of the top of each water storage tank, a limiting block is fixedly arranged at the position, close to the central angle, of the top of each water storage tank, a scale plate movably penetrates through the middle of the top of each limiting block, and a floating block is fixedly connected to the bottom of each scale plate and slidably connected with the corresponding water storage tank. The four water storage tanks used for measuring the water yield are installed on the bottom face of the distributor body to detect the water yield of each area of the bottom of the distributor body, so that testing of the distributor body is completed, the operation mode is simple, the detection effect is visual, and testing of the distributor is more efficient and remarkable.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of distributor detection, in particular to a distributor distribution effect testing device. BACKGROUND

[0002] Distributors have different roles in different fields and systems. In chemical processes, for liquids or gases, distributors can distribute fluids at uniform flow rate and flow to specific areas. For example, in a chemical packing tower, a liquid distributor can evenly sprinkle liquid on the packing layer. For some cases where liquid needs to be dispersed into small droplets, the distributor plays a key role.

[0003] In addition, the liquid distributor distribution effect testing device disclosed in Chinese Patent No. CN218725279U detects the distributor through a plurality of detectors located above the base and needs to be adjusted in cooperation with the adjusting assembly. In actual use, the following disadvantages exist:

[0004] The detection operation process is relatively cumbersome, multiple detectors need to be adjusted, and the values detected by multiple detectors are not convenient to read. The subsequent comparison is relatively troublesome, and the test effect cannot be intuitively displayed. In order to simplify the detection process and intuitively display the test effect, the application provides a distributor distribution effect testing device. CONTENT OF THE UTILITY MODEL

[0005] In order to simplify the detection process and make the test effect more intuitive, the application provides a distributor distribution effect testing device.

[0006] The distributor distribution effect testing device provided by the application adopts the following technical scheme:

[0007] A distributor distribution effect testing device, comprising a distributor main body, a group of support plates are arranged at the bottom of the distributor main body, support columns are fixed at the bottom of the two support plates, a test assembly is arranged below the distributor main body, a positioning assembly is arranged above the test assembly, the test assembly comprises a support frame vertically below the distributor main body, a plurality of fan-shaped water storage tanks are fixed at the top of the support frame at equal intervals, magnetic blocks A are fixed at the top of the plurality of water storage tanks at the central angle, limit blocks are fixed at the top of the plurality of water storage tanks near the central angle, a scale plate is movably arranged at the top of the limit blocks, a float is fixedly connected to the bottom of the scale plate, and the float is slidably connected to the water storage tank.

[0008] By adopting the above technical solution, the drainage at the bottom of the distributor body can be collected. The water level in the water tank will drive the float to rise, thereby driving the scale plate to rise. The water level height of the water tank can be seen through the height of the scale plate. The water level height of the water tank can be used to determine whether the distribution effect of the distributor body is uniform.

[0009] Preferably, a water outlet is provided at the bottom of the water tank, and an electric valve is fixedly provided below the water outlet of the water tank.

[0010] By adopting the above technical solution, the liquid in the water tank can be drained in time after the test is completed to prevent it from affecting subsequent tests.

[0011] Preferably, auxiliary frames are fixedly connected to both sides of the support frame, and a gripping rod is fixedly installed between the tops of the two auxiliary frames.

[0012] By adopting the above technical solution, the position of the support frame can be quickly adjusted by holding the handle.

[0013] Preferably, the positioning assembly includes a limiting column located at the center of the bottom circle of the distributor body, and a group of connecting rods are rotatably connected to the limiting column. The length of the two connecting rods 502 is the same as the bottom radius of the distributor body 1.

[0014] By adopting the above technical solution, the center position of the bottom of the distributor body 1 can be quickly located.

[0015] Preferably, the end of the connecting rod 502 is fixedly connected to the mounting seat 503, and the top of the mounting seat 503 is fixedly installed with a magnetic block B50300, and the two magnetic blocks B are magnetically attracted to the lower side surface of the distributor body.

[0016] By adopting the above technical solution, the entire positioning assembly can be fixed to the bottom of the distributor body.

[0017] Preferably, the angle between the two connecting rods is greater than the angle of the arc surface of the water tank, and the top of the connecting rod abuts against the bottom surface of the distributor body.

[0018] By adopting the above technical solution, the connection rod can be installed at a position other than the top of the water tank, thereby not affecting the water flow rate and flow velocity at the bottom of the water tank and avoiding affecting the detection.

[0019] Preferably, the bottom end of the limiting column is hinged with a hinge seat, the bottom of the hinge seat is fixed with a connecting rope, and one end of the connecting rope is fixed with a magnetic block C.

[0020] By adopting the above technical solution, the magnetic block C can always maintain a vertical state under the action of gravity, thereby facilitating subsequent positioning.

[0021] Preferably, the bottom end of the magnetic block C is conical, and the magnetic block C and the magnetic block A are magnetically attracted to each other.

[0022] By adopting the above technical solution, it is possible to observe whether the magnetic block C is tilted under the action of magnetic force, which facilitates the adjustment of the position of the test component.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. The center of the distributor body can be quickly found by the connecting rod in the positioning assembly. Combined with the use of magnetic blocks A and C, the test assembly can be quickly aligned with the center of the distributor body. Four water storage tanks for measuring the water output are installed on the bottom of the distributor body to detect the water output of each area at the bottom of the distributor body, thereby completing the test of the distributor body. The operation is relatively simple, and the detection effect is relatively intuitive, making the test of the distributor more efficient and significant. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is an overall schematic diagram of this application;

[0026] Figure 2 This is a schematic diagram of the test components of this application;

[0027] Figure 3 This is a schematic diagram of the positioning component of this application;

[0028] Figure 4 It is a schematic diagram of the overall bottom view of this application;

[0029] Figure 5 This is a schematic diagram of the water storage tank for this application;

[0030] Figure 6 This is a partial schematic diagram of this application.

[0031] Reference numerals: 1, distributor body; 2, supporting horizontal plate; 3, supporting column;

[0032] 4. Test assembly; 401. Support frame; 402. Water tank; 4020. Float; 4021. Limit block; 4022. Scale plate; 4023. Water outlet; 4024. Electric valve; 403. Magnetic block A; 404. Auxiliary frame; 405. Grip;

[0033] 5. Positioning assembly; 501. Limiting column; 502. Connecting rod; 503. Mounting seat; 5030. Magnetic block B; 504. Hinge seat; 505. Connecting rope; 506. Magnetic block C. DETAILED DESCRIPTION

[0034] The following is combined with Figures 1-6This application is described in further detail.

[0035] The "up, down, left, right" viewing angles of this device are Figure 1 The directions in the attached drawings are for reference only.

[0036] The embodiment of the present application discloses a distribution effect testing device for a distributor.

[0037] Reference Figure 1 、 Figure 2 and Figure 6 As shown, a distribution effect test device of a distributor includes a distributor body 1, the bottom of the distributor body 1 is placed on the top of two parallel and horizontal support cross plates 2, the bottoms of the two support cross plates 2 are fixedly connected to the top of the support column 3 by bolts, and a test component 4 is provided below the distributor body 1. The test component 4 includes a support frame 401, which is located vertically below the distributor body 1. Four water tanks 402 are fixedly installed on the top of the support frame 401 at equal intervals. The four water tanks 402 are all fan-shaped, and the tops of the four water tanks 402 are located at the center of the circle. An arc-shaped groove is provided at the corner, and a magnetic block A403 is fixedly installed at the arc-shaped groove. A limit block 4021 with a rectangular structure is fixedly installed on one side of the top of the water tank 402 near the central angle. A rectangular hole is provided on the limit block 4021, and a scale plate 4022 is movable through the rectangular hole. The scale plate 4022 is engraved with a millimeter unit symbol, and the bottom end of the scale plate 4022 is fixedly connected to the top of the float 4020. A cavity is provided inside the float 4020. The float 4020 is triangular as a whole, and the two surfaces of the float 4020 are slidably connected to the inner side of the water tank 402.

[0038] By moving the support frame 401, the four water tanks 402 are placed vertically below the distributor body 1. When the distributor body 1 is filled with water, the liquid is evenly dispersed after passing through the distributor body 1 and flows out from the bottom of the distributor body 1. The liquid in the same area of ​​the bottom surface of the distributor body 1 is collected by the four water tanks 402. When the liquid is injected into the water tank 402, the float 4020 is affected by the buoyancy of the water and slowly rises at the central angle of the water tank 402, thereby driving the scale plate 4022 to rise. By observing the height of the scale plate 4022, the water storage capacity of the four water tanks 402 can be determined. The use effect of the distributor body 1 can be judged from the numerical comparison of the water storage capacity of the four water tanks 402.

[0039] Reference Figure 2 、 Figure 4 and Figure 6As shown, a water outlet 4023 is provided at the bottom of the water tank 402 in the middle of the fan-shaped symmetry axis, and an electric valve 4024 connected to the chamber of the water tank 402 is fixedly installed at the bottom of the water tank 402. Auxiliary frames 404 whose bottom surfaces are flush with the bottom surfaces of the support columns 3 are fixedly connected on both sides of the support frame 401. The two auxiliary frames 404 are at right angles, and a handle 405 is fixedly installed at the end between the two auxiliary frames 404.

[0040] By holding the handle 405, the position of the support frame 401 is adjusted. When the test of the water tank 402 located on the top of the support frame 401 is completed, the electric valve 4024 is opened to quickly drain the water in the water tank 402. The entire test device is located on the support grid on the top of the wastewater collection tank.

[0041] It should be noted that the distributor body 1 is an existing product, and the connection method between the electric valve 4024 and the connecting line and the external control equipment is existing technology and mature, so the specific connection relationship will not be described in detail, and the existing connection assembly can be installed for use.

[0042] Reference Figure 3 and Figure 4 As shown, the bottom of the distributor body 1 is located above the test assembly 4 and a positioning assembly 5 is provided. The positioning assembly 5 includes a limiting column 501 abutting against the center of the bottom circle of the distributor body 1. A circular ring is movably passed through the middle of the limiting column 501. The outer peripheral surface of the circular ring is fixedly connected to a group of connecting rods 502 with the same bottom radius length as the distributor body 1. The end of the connecting rod 502 is fixedly connected to a mounting seat 503 with a magnetic block B5030 fixedly installed on the top. The inner side surfaces of the two magnetic blocks B5030 are both arc-shaped, and the inner side surfaces of the two magnetic blocks B5030 are adsorbed below the side surface of the distributor body 1. (It should be noted that the bottom of the distributor body 1 is made of alloy and can generate adsorption force with the magnet), the angle between the connecting rods 502 is greater than the degree of the arc surface of the water tank 402, the two connecting rods 502 are located on both sides of one of the water tanks 402, and the top of the connecting rod 502 is in contact with the bottom surface of the distributor body 1, the length of the two connecting rods 502 is the same as the bottom radius of the distributor body 1, the bottom end of the limiting column 501 is fixedly connected to the fixed end of the hinge seat 504, and the movable end of the hinge seat 504 is fixedly connected to one end of the connecting rope 505 through a screw connection, and the end of the connecting rope 505 away from the hinge seat 504 is threadedly connected to the threaded hole opened in the middle of the top of the magnetic block C506 through a bolt, the connecting rope 505 is made of tensile-resistant fiber material, the bottom end of the magnetic block C506 is conical, and the magnetic block C506 is located vertically above the magnetic block A403, and the magnetic block C506 is magnetically attracted to the magnetic block A403.

[0043] The two magnetic blocks B5030 are adsorbed and fixed under the side surface of the distributor body 1. The limiting column 501 can be quickly positioned at the center of the bottom surface of the distributor body 1 through the two connecting rods 502. (At this time, it is necessary to observe and ensure that the two connecting rods 502 are not vertically above the water tank 402 to avoid the connecting rods 502 affecting the test). When the limiting column 501 is fixed at the center of the bottom surface of the limiting column 501, the hinge seat 504, connecting rope 505 and magnetic block C506 on the limiting column 501 will also remain vertical under the influence of gravity. Under the influence of the magnetic attraction between the magnetic block C506 and the magnetic block A403, the position of the magnetic block A403 is adjusted by moving the support frame 401. When the magnetic block C506 is in a vertical state as a whole, it means that the positions of the central angles of the four water tanks 402 are all at the same position as the center position of the bottom circle of the distributor body 1.

[0044] It should be noted that the adsorption force of the two magnetic blocks B5030 is greater than the overall mass of the two connecting rods 502, the limiting column 501, the hinge seat 504, the connecting rope 505, the magnetic block C506 (and the adsorption force generated by the magnetic block C506).

[0045] The implementation principle of the distribution effect testing device of a distributor in an embodiment of the present application is as follows: first, the distributor body 1 is placed on the supporting horizontal plate 2, and then the support frame 401 is placed directly below the distributor body 1, and by visual observation, the positions of the central angles of the four water tanks 402 are aligned with the bottom center position of the distributor body 1 as much as possible, and then the two magnetic blocks B5030 are adsorbed and fixed under the side surface of the distributor body 1, so that the center position of the distributor body 1 can be quickly found, and then under the action of the hinge seat 504, the connecting rope 505, the magnetic block C506 and the magnetic block A403, the support frame 401 can be quickly moved to the specified position, so that the positions of the central angles of the four water tanks 402 are the same as the bottom center position of the distributor body 1.

[0046] Then, a fixed amount of water is prepared and injected from the top of the distributor body 1 so that the liquid can flow out evenly at the bottom after passing through the distributor body 1. A portion of the outflowing liquid is collected by the four water storage tanks 402 located below the distributor body 1. At this time, the four water storage tanks 402 correspond to the flow rate of a fixed-size area on the bottom surface of the distributor body 1. When the water storage tank 402 is filled with water, the internal float 4020 will drive the scale plate 4022 to rise. The water output of the water storage tank 402 can be determined by the readings of the four scale plates 4022. The use effect of the distributor body 1 can be determined by the water output, thereby completing the test of the distributor body 1. The detection operation is relatively simple, and the detection effect is more intuitive. The sector angle of a single water storage tank 402 is 30 degrees. When it is necessary to measure the water output of the bottom surface of the entire distributor body 1 later, multiple sets of test components 4 can be welded to the support frame 401 so that multiple water storage tanks 402 can form a 360-degree water storage measurement device.

[0047] The above are merely optional embodiments of the present disclosure and are not intended to limit the present disclosure. Those skilled in the art will readily appreciate that the present disclosure may be modified and varied in various ways. Any modifications, equivalent substitutions, improvements, and the like made within the spirit and principles of the present disclosure shall be included within the scope of protection of the present disclosure.

Claims

1. A distribution effect testing device for a distributor, comprising a distributor body (1), a group of supporting transverse plates (2) being provided at the bottom of the distributor body (1), and support columns (3) being fixed at the bottoms of two of the supporting transverse plates (2), characterized in that: A test assembly (4) is provided below the distributor body (1), and a positioning assembly (5) is provided at the bottom of the distributor body (1) above the test assembly (4); The test assembly (4) comprises a support frame (401) located vertically below the distributor body (1), a plurality of fan-shaped water storage tanks (402) are fixedly arranged at equal intervals on the top of the support frame (401), and a magnetic attraction block A (403) is fixedly arranged at the center angle of the top of the plurality of water storage tanks (402); A limit block (4021) is fixedly provided at the top of the water storage tank (402) near the central angle thereof, a scale plate (4022) is movably passed through the middle of the top of the limit block (4021), a floating block (4020) is fixedly connected to the bottom end of the scale plate (4022), and the floating block (4020) is slidably connected to the water storage tank (402).

2. The distribution effect testing device of a distributor according to claim 1, characterized in that: A water outlet hole (4023) is provided at the bottom of the water storage tank (402), and an electric valve (4024) is fixedly provided below the water outlet hole (4023) of the water storage tank (402).

3. The distribution effect testing device of a distributor according to claim 1, characterized in that: Auxiliary frames (404) are fixedly connected to both sides of the support frame (401), and a gripping rod (405) is fixedly installed between the tops of the two auxiliary frames (404).

4. The distribution effect testing device of a distributor according to claim 1, characterized in that: The positioning assembly (5) comprises a limiting column (501) located at the center of the bottom circle of the distributor body (1), and a group of connecting rods (502) are rotatably connected to the limiting column (501), and the length of the two connecting rods (502) is the same as the length of the bottom radius of the distributor body (1).

5. The distribution effect testing device of a distributor according to claim 4, characterized in that: The end of the connecting rod (502) is fixedly connected to a mounting seat (503), and a magnetic block B (5030) is fixedly mounted on the top of the mounting seat (503), and the two magnetic blocks B (5030) are magnetically attracted to the lower side surface of the distributor body (1).

6. The distribution effect testing device of a distributor according to claim 4, characterized in that: The angle between the two connecting rods (502) is greater than the angle of the arc surface of the water storage tank (402), and the top of the connecting rod (502) abuts against the bottom surface of the distributor body (1).

7. The distribution effect testing device of a distributor according to claim 6, characterized in that: The bottom end of the limiting column (501) is hingedly connected to a hinge seat (504), the bottom of the hinge seat (504) is fixedly provided with a connecting rope (505), and one end of the connecting rope (505) is fixedly provided with a magnetic block C (506).

8. A distribution effect testing device for a distributor according to claim 7, characterized in that: The bottom end of the magnetic block C (506) is conical, and the magnetic block C (506) is magnetically attracted to the magnetic block A (403).