Quickly-installed cable explosion-proof joint

The cable connector with explosion-proof shell and sealed structure design solves the problems of complex installation and safety hazards of traditional cable connectors, realizes fast, safe and reliable cable connection, and improves the operating efficiency and safety of the power system.

CN223436903UActive Publication Date: 2025-10-14DONGGUAN TRANSMISSION & TRANSFORMATION ENG CO +2
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422733243.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-14
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Traditional cable connectors are complex to install and pose safety risks. Poor contact leads to reduced current transmission efficiency and may cause sparks or explosions.

Method used

It adopts explosion-proof shell, insulating rubber body, conductive tube, plug-in tube, stress cone and sealing structure, and realizes fast and reliable cable connection through threaded connection and sealing rubber ring design.

Benefits of technology

It achieves rapid installation of cable connectors, ensures good contact, avoids poor contact, and improves the operating efficiency and safety of the power system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223436903U_ABST
    Figure CN223436903U_ABST
Patent Text Reader

Abstract

The utility model discloses a quick installation cable explosion-proof joint, which relates to the technical field of power transmission and transformation, and comprises an explosion-proof shell, an insulating rubber body, a conductive cylinder, two plugging cylinders, two stress cones, two check rings, two tail pipes, two screw caps and two cables to be connected, the conductive cylinder is fixed in the insulating rubber body, the two plugging cylinders are symmetrically inserted in the conductive cylinder, the two stress cones are also symmetrically inserted in the insulating rubber body and are located on the two sides of the conductive cylinder, and the end parts of the two stress cones are fixedly connected with check rings. By adopting the structures of the plugging cylinder, the watchband contact finger, the conductive cylinder and the like, the cable joint provides a brand-new cable joint installation mode. According to the installation mode, operation is simple and rapid, the installation time is greatly shortened, good contact between the plugging cylinder and the conductive cylinder is ensured through the design of the watchband contact fingers, and the problem of poor contact is effectively avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of power transmission and transformation, in particular to a quick-installation cable explosion-proof connector. Background Art

[0002] Cable connections are a crucial component of power systems, not only ensuring their stable operation but also directly impacting worker safety. Traditional cable connector installation methods, such as welding and crimping, often involve complex and time-consuming processes. These methods are not only inefficient but also prone to introducing safety hazards during installation. Traditional installation methods are particularly inconvenient in situations where frequent cable replacement or repair is required.

[0003] Furthermore, traditional cable connectors often suffer from poor contact after installation, which not only reduces current transmission efficiency but can also cause serious consequences such as localized overheating, sparks, and even explosions. Therefore, providing a solution for fast, safe, and reliable cable connector installation has become a pressing technical challenge for the power industry. Utility Model Content

[0004] In view of the deficiencies of the prior art, the present invention provides a quick-installation explosion-proof cable connector, which solves the problems raised by the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a quick-install explosion-proof cable connector, comprising:

[0006] An explosion-proof housing, wherein an insulating rubber body and a conductive tube are arranged inside, and end caps are connected to both ends of the explosion-proof housing through threads;

[0007] The plug-in cylinder is symmetrically inserted into the conductive cylinder;

[0008] The stress cones are symmetrically inserted into the insulating rubber body and located on both sides of the conductive cylinder;

[0009] The tail pipe is fastened to the end cap by screws.

[0010] Furthermore, each plug-in tube is provided with a watch strap contact finger on the outside, and the end of each stress cone is fixedly connected with a stop ring made of insulating material. When the plug-in tube is inserted into the conductive tube and in place, the stop ring and the conductive tube are abutted, and an explosion-proof gap is reserved between the two conductive tubes.

[0011] Furthermore, a reserved groove is provided on the outer end surface of the end cap, and a sealing rubber ring is filled in the reserved groove. The inner end of the tail pipe is inserted into the end cap, and the outer end is connected to a nut through a thread.

[0012] Further, the tail pipe and the nut are respectively provided with a sealing washer and a compression sleeve, the outer end of the sealing washer is provided with a tapered convex surface, and the inner side of the compression sleeve is provided with a tapered concave surface matched with the tapered convex surface.

[0013] Further, the surface of the plug-in barrel is provided with a threaded hole, and a screw is connected to the inside of the threaded hole.

[0014] Further, the joint is suitable for quick installation and butt joint of two cables, and after power-on, the current flows to the opposite cable through the plug-in barrel, the watchband contact finger and the conductive barrel.

[0015] The utility model provides a kind of quick installation cable explosion-proof joint.Compared with prior art, it has the following beneficial effects:

[0016] By adopting plug-in barrel, watchband contact finger and conductive barrel and other structures, the cable joint provides a kind of new cable joint installation mode.This installation mode is not only simple and fast in operation, greatly shortens installation time, and through the design of watchband contact finger, ensure the good contact between plug-in barrel and conductive barrel, effectively avoid the problem of poor contact.In addition, the cable joint is further improved the safety and reliability of joint by setting explosion-proof gap and sealing structure.Therefore, the quick installation cable explosion-proof joint of the cable joint can realize the quick, safe and reliable connection of two cables, greatly improve the operation efficiency and safety of power system. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the split structure schematic view of the utility model;

[0018] Figure 2 It is the assembly structure schematic view of the utility model;

[0019] Figure 3 It is the half cut schematic view of the utility model after assembly;

[0020] Figure 4 It is the structure schematic view of explosion-proof shell in the utility model;

[0021] Figure 5 It is the structure schematic view of plug-in barrel in the utility model;

[0022] Figure 6 It is the structure schematic view of sealing washer and compression sleeve in the utility model.

[0023] In the figure: 1, explosion-proof shell; 101, end cap; 102, reserved groove; 2, insulating rubber body; 3, conductive cylinder; 4, plug-in cylinder; 41, threaded hole; 42, screw; 43, watchband contact finger; 5, stress cone; 6, stop ring; 7, tail pipe; 8, sealing washer; 81, conical convex surface; 9, compression sleeve; 91, conical concave surface; 10, nut; 11, cable; 12, explosion-proof gap; 13, sealing rubber ring. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Please refer to Figure 1-6 The present application provides a technical solution: a quick installation cable explosion-proof joint, which is composed of an explosion-proof shell 1, an insulating rubber body 2, a conductive cylinder 3, two plug-in cylinders 4, two stress cones 5, two stop rings 6, two tail pipes 7, two sealing washers 8, two compression sleeves 9, two nuts 10, and two cables 11 to be connected. The insulating rubber body 2 is fixed inside the explosion-proof shell 1, the conductive cylinder 3 is fixed inside the insulating rubber body 2, the two plug-in cylinders 4 are symmetrically inserted inside the conductive cylinder 3, and watchband contact fingers 43 are arranged between the two plug-in cylinders 4 and the conductive cylinder 3 to prevent poor contact after insertion. The two stress cones 5 are also symmetrically inserted inside the insulating rubber body 2 and located on both sides of the conductive cylinder 3. The end of each stress cone 5 is fixedly connected with a stop ring 6 (the stop ring 6 is made of insulating material). When the plug-in cylinder 4 is inserted into the conductive cylinder 3 and in place, the stop ring 6 abuts against the conductive cylinder 3, and when the two conductive cylinders 3 are in place, an explosion-proof gap 12 is reserved between them. The setting of the explosion-proof gap 12 can avoid direct contact between the ends of the two cables, thereby preventing sparking and even explosion.

[0026] Both ends of the explosion-proof casing 1 are connected to end caps 101 through threads, and a reserved groove 102 is provided on the outer end face of each end cap 101. The sealing rubber ring 13 is filled in the reserved groove 102. The two tail pipes 7 are fastened to the two end caps 101 by a number of screws. The inner ends of the two tail pipes 7 are inserted into the end caps 101, and the outer ends are connected to the nuts 10 through threads. A sealing gasket 8 and a compression sleeve 9 are respectively provided between the tail pipe 7 and the nut 10. The outer end of the sealing gasket 8 is provided with a conical convex surface 81, and the inner side of the compression sleeve 9 is provided with a conical concave surface 91, which is adapted to the concave surface 91. In addition, threaded holes 41 are provided on the surfaces of the two plug-in tubes 4, and the cable 11 is fastened by screwing the screws 42 into the inside of the threaded holes 41.

[0027] When using the connector to connect two cables 11, first, both end caps 101 need to be threaded onto both ends of the explosion-proof housing 1, and then the two end caps 101 need to be threaded onto both ends of the explosion-proof housing 1, and then the two end caps 101 need to be threaded onto the two ... Figure 3 For example), put the nut 10, compression sleeve 9, sealing gasket 8, tail pipe 7, stress cone 5 and stop ring 6 and plug-in tube 4 on the outside of the cable 11 in sequence (after the plug-in tube 4 is put on, use the screw 42 and threaded hole 41 to lock it on the cable 11, and then put the strap contact finger 43 on the outside of the plug-in tube 4), and then insert the above-mentioned whole into the conductive tube 3 of the explosion-proof housing 1 at the same time. After being inserted into place, the stop ring 6 and the conductive tube 3 are against each other, and the adjacent ends of the two cables 12 are connected. There will be an explosion-proof gap 12, and then the two tail pipes 7 are fixed to the two end caps 101 by screws, and then the two nuts 10 are tightened onto the tail pipes 7. After tightening, the compression sleeve 9 applies pressure to the sealing gasket 8, and the conical convex surface 81 cooperates with the conical concave surface 91 to achieve dustproof and waterproof, and the two cables 11 can be quickly installed and docked. After power is turned on, the current will flow along the plug-in tube 4, the strap contact finger 43, and the conductive tube 3 to the opposite cable.

Claims

1. A quick installation cable explosion-proof connector, characterized in that: include: An explosion-proof housing (1) is provided with an insulating rubber body (2) and a conductive tube (3) therein, and both ends of the explosion-proof housing (1) are connected to end caps (101) via threads; The plug-in cylinder (4) is symmetrically inserted into the conductive cylinder (3); Stress cones (5) are symmetrically inserted into the insulating rubber body (2) and located on both sides of the conductive cylinder (3); The tail pipe (7) is fastened to the end cap (101) by screws.

2. A quick installation cable explosion-proof connector according to claim 1, characterized in that: Each plug-in tube (4) is provided with a watch strap contact finger (43) on the outside, and a stop ring (6) made of insulating material is fixedly connected to the end of each stress cone (5). When the plug-in tube (4) is inserted into the conductive tube (3) and is in place, the stop ring (6) and the conductive tube (3) are abutted, and an explosion-proof gap (12) is reserved between the two conductive tubes (3).

3. The quick-install explosion-proof cable connector according to claim 1, characterized in that: The outer end surface of the end cap (101) is provided with a reserved groove (102), the interior of the reserved groove (102) is filled with a sealing rubber ring (13), the inner end of the tail pipe (7) is inserted into the end cap (101), and the outer end is connected to the nut (10) through a thread.

4. The quick-install explosion-proof cable connector according to claim 3, characterized in that: A sealing gasket (8) and a compression sleeve (9) are respectively provided between the tail pipe (7) and the nut (10); the outer end of the sealing gasket (8) is provided with a conical convex surface (81); and the inner side of the compression sleeve (9) is provided with a conical concave surface (91) adapted to the conical convex surface (81).

5. The quick-install explosion-proof cable connector according to claim 1, characterized in that: The surface of the plug-in barrel (4) is provided with threaded holes (41), the inside of the threaded holes (41) is connected with screws (42), and the plug-in barrel (4) is locked on the cable (11) through the screws (42) and the threaded holes (41).

6. The quick installation explosion-proof cable connector according to any one of claims 1 to 5, characterized in that: The connector is suitable for quick installation and docking of two cables (11). After power is turned on, current flows into the opposite cable through the plug-in tube (4), the strap contact finger (43), and the conductive tube (3).