Composite continuous calender with anti-sticking function

By spraying dry flour in the calender and adjusting the distance between the calendering rollers, the dough adhesion problem is solved, the adjustable calendering and anti-sticking effects of the dough are achieved, and the efficiency and quality of dough processing are improved.

CN223437743UActive Publication Date: 2025-10-17HUBEI JINDEFU FOOD CO LTD
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Patent Information

Application Number
CN202422299147.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-10-17
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, dough is easily adhered to the calendering roller during the calendering process, which affects the calendering effect of the dough.

Method used

A composite continuous calender was designed. Dry flour was blown onto the surface of the calender roller through a dry flour nozzle. The spacing between the calender rollers was adjusted by an adjustment mechanism. The flour feeding speed was adjusted by a flow control valve to prevent dough from sticking.

Benefits of technology

It effectively prevents the dough from adhering to the calendering roller, realizes the adjustable calendering of the dough thickness, and improves the efficiency and quality of dough processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223437743U_ABST
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Abstract

The utility model belongs to the field of calendaring machines, and particularly relates to a composite continuous calendaring machine with an anti-sticking function, which comprises a frame, a first calendaring roller is rotatably mounted in the frame, U-shaped plates are slidably mounted on the inner walls of the front side and the rear side of the frame, second calendaring rollers matched with the first calendaring roller are rotatably mounted in the U-shaped plates, and a limiting mechanism is arranged between the U-shaped plates and the frame. Two L-shaped frames are fixedly installed on the right side of the top of the U-shaped plate and the right side of the top of the frame, dry flour spraying pipes are fixedly installed on the two corresponding L-shaped frames, a plurality of discharging ports are formed in the dry flour spraying pipes, and a fixing plate is fixedly installed on one side of the frame. The device is reasonable in design, the second calendaring roller can move in the horizontal direction, the gap between the first calendaring roller and the second calendaring roller can be adjusted, dry flour can be blown to dough blocks, the first calendaring roller and the second calendaring roller through the dry flour spraying pipe, and therefore the dough blocks can be bonded to the first calendaring roller and the second calendaring roller.
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Description

TECHNICAL FIELD

[0001] The utility model relates to calender technology field especially relates to a composite continuous calender with anti -sticky function. BACKGROUND

[0002] The processing process of instant noodles needs flour mixing equipment to stir flour and water into dough form. Then, the processing process of instant noodles needs to calender the dough into dough skin, and process the dough skin into noodle form, and the noodle is processed into instant noodles through the production line.

[0003] At present, the patent no. CN104542770A discloses a dough feeding system, which comprises a horizontal flour mixer, a dough conveyor, a calender and a rack. The horizontal flour mixer is installed above the ceiling between the first floor and the second floor of the production workshop, the rack is installed on the floor of the first floor, the dough conveyor is installed on the rack, and the calender is installed on the floor of the first floor. The dough outlet of the horizontal flour mixer is connected with the dough inlet of the dough conveyor through a first dough funnel, and the dough outlet of the dough conveyor is connected with the dough inlet of the calender through a second dough funnel.

[0004] In actual production, it is found that when the dough is calendered by the calender roller, the dough is easy to stick to the calender roller due to its certain viscosity, thereby affecting the calendering of the dough. Therefore, the present application provides a composite continuous calender with anti -sticky function to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model discloses a composite continuous calender with anti -sticky function to solve the shortcomings in the prior art.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme:

[0007] A composite continuous calender with anti -sticky function, comprising a frame, a calender roller one is rotatably installed in the frame, a U-shaped plate is slidably installed on the front side and the rear side inner wall of the frame, a calender roller two matched with the calender roller one is rotatably installed in the U-shaped plate, a limiting mechanism is arranged between the U-shaped plate and the frame, two L-shaped frames are fixedly installed on the top right side of the U-shaped plate and the frame, a dry flour spray pipe is fixedly installed on the corresponding two L-shaped frames, a plurality of discharge ports are arranged on the dry flour spray pipe, a fixed plate is fixedly installed on one side of the frame, two supporting seats are fixedly installed on the top of the fixed plate, a material guide pipe is installed on the top of the two supporting seats, a blower is installed on one end of the material guide pipe, a hose is installed on the other end of the material guide pipe, and the hose is connected with the dry flour spray pipe.

[0008] Preferably, the top of the fixed plate is fixedly provided with a support frame, the support frame is fixedly provided with a flour cylinder, the bottom of the flour cylinder is provided with a discharging pipe, the discharging pipe is communicated with the guide pipe, the discharging pipe is provided with a valve body, and the valve body is a flow control valve.

[0009] Preferably, the limiting mechanism comprises a limiting groove and a limiting seat, the limiting groove is arranged on the inner walls of the front side and the rear side of the frame, and the limiting seat is fixedly arranged on the front side and the rear side of the U-shaped plate and is in sliding connection with the corresponding limiting groove.

[0010] Preferably, the left side of the frame is provided with an adjusting mechanism connected with the U-shaped plate, the adjusting mechanism comprises a threaded hole, an adjusting screw and a rotating plate, the threaded hole is arranged on the inner wall of the left side of the frame, the adjusting screw is screwed into the threaded hole, one end of the adjusting screw is rotatably arranged on the U-shaped plate, and the other end of the adjusting screw is fixedly provided with the rotating plate.

[0011] Preferably, the U-shaped plate is provided with a rotating groove, and one end of the adjusting screw away from the rotating plate is rotatably arranged in the rotating groove, the inner wall of the rotating groove is provided with an annular groove, the adjusting screw is fixedly provided with an annular seat, and the annular seat is in rotary connection with the annular groove.

[0012] Preferably, rotating shafts are rotatably arranged on the inner walls of the front side and the rear side of the frame, and the first calender roller is fixedly arranged on the rotating shafts.

[0013] Preferably, rotating shafts are rotatably arranged on the inner walls of the front side and the rear side of the U-shaped plate, and the second calender roller is fixedly arranged on the rotating shafts.

[0014] The utility model discloses a beneficial effect:

[0015] 1. Through the cooperation of the rotating plate, the adjusting screw and the threaded hole, the adjusting screw can drive the U-shaped plate to move, and the U-shaped plate can drive the second calender roller to move, thereby adjusting the distance between the second calender roller and the first calender roller, and conveniently adjusting the thickness of the surface calendering.

[0016] 2. When the fabric is conveyed between the second calender roller and the first calender roller, the rotation of the second calender roller and the first calender roller can extrude the fabric, thereby calendering the fabric, the flow control valve can control the speed of the flour in the guide pipe, the air blower is started, the air blower blows the dry flour to the direction of the dry flour spray pipe, so that the dry flour is blown to the dough, the first calender roller and the second calender roller through the discharge port, thereby realizing that the dough is adhered to the first calender roller and the second calender roller. DRAWINGS

[0017] Fig. 1 A three-dimensional structure schematic view of a composite continuous calender with anti-sticking function is provided for the utility model;

[0018] Fig. 2 A main view structural schematic diagram of a composite continuous calender with anti-sticking function is provided in the utility model.

[0019] Fig. 3 A main view structural schematic diagram of a composite continuous calender with anti-sticking function is provided in the utility model.

[0020] In the drawing: 1, frame; 2, calender roll one; 3, U-shaped plate; 4, calender roll two; 5, L-shaped frame; 6, dry flour spray pipe; 7, discharge port; 8, fixed plate; 9, support frame; 10, flour cylinder; 11, support seat; 12, material guide pipe; 13, hose; 14, discharging pipe; 15, air blower; 16, flow control valve; 17, limiting mechanism; 18, screw hole; 19, adjusting screw; 20, rotating plate. Specific implementation

[0021] The technical scheme of the utility model will be described below in connection with specific implementation examples. Obviously, the described examples are only some of the examples of the utility model, rather than all the examples. Based on the examples of the utility model, all other examples obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Reference Figs. 1-3 A composite continuous calender with anti-sticking function comprises a frame 1, a calender roll one 2 is rotatably installed in the frame 1, U-shaped plates 3 are slidably installed on the inner walls of the front side and the rear side of the frame 1, calender roll twos 4 that are adapted to the calender roll one 2 are rotatably installed in the U-shaped plates 3, limiting mechanisms 17 are arranged between the U-shaped plates 3 and the frame 1; two L-shaped frames 5 are fixedly installed on the top right side of the U-shaped plates 3 and the frame 1, dry flour spray pipes 6 are fixedly installed on the corresponding two L-shaped frames 5, a plurality of discharge ports 7 are arranged on the dry flour spray pipes 6; a fixed plate 8 is fixedly installed on one side of the frame 1, two support seats 11 are fixedly installed on the top of the fixed plate 8, a material guide pipe 12 is installed on the top of the two support seats 11, an air blower 15 is installed on one end of the material guide pipe 12, a hose 13 is installed on the other end of the material guide pipe 12, and the hose 13 is connected with the dry flour spray pipe 6.

[0023] In the example, a support frame 9 is fixedly installed on the top of the fixed plate 8, a flour cylinder 10 is fixedly installed on the support frame 9, a discharging pipe 14 is arranged at the bottom of the flour cylinder 10, the discharging pipe 14 is in communication with the material guide pipe 12, a valve body is arranged on the discharging pipe 14, the valve body is arranged as a flow control valve 16, and the flow control valve 16 can control the discharging speed of the flour.

[0024] In the embodiment, the limiting mechanism 17 comprises a limiting groove and a limiting seat, the limiting groove is arranged on the inner walls of the front side and the rear side of the frame 1, the limiting seat is fixedly installed on the front side and the rear side of the U-shaped plate 3, and the limiting seat is in sliding connection with the corresponding limiting groove, so that the limiting mechanism 17 can ensure that the U-shaped plate 3 stably slides in the frame 1.

[0025] In the embodiment, the left side of the frame 1 is provided with an adjusting mechanism, and the adjusting mechanism is connected with the U-shaped plate 3. The adjusting mechanism comprises a threaded hole 18, an adjusting screw 19 and a rotating plate 20. The threaded hole 18 is arranged on the inner wall of the left side of the frame 1. The adjusting screw 19 is screw-mounted in the threaded hole 18. One end of the adjusting screw 19 is rotatably installed on the U-shaped plate 3. The other end of the adjusting screw 19 is fixedly installed with the rotating plate 20. By rotating the rotating plate 20, the rotating plate 20 drives the adjusting screw 19 to rotate, and the adjusting screw 19 drives the U-shaped plate 3 to move, so that the distance between the first calender roller 2 and the second calender roller 4 can be adjusted.

[0026] In the embodiment, a rotating groove is arranged on the U-shaped plate 3, and one end of the adjusting screw 19, which is away from the rotating plate 20, is rotatably installed in the rotating groove. An annular groove is arranged on the inner wall of the rotating groove. An annular seat is fixedly installed on the adjusting screw 19 and is in rotatable connection with the annular groove. The adjusting screw 19 can be rotatably installed on the U-shaped plate 3, and the movement of the adjusting screw 19 can drive the U-shaped plate 3 to move.

[0027] In the embodiment, rotating shafts are rotatably installed on the inner walls of the front side and the rear side of the frame 1, and the first calender roller 2 is fixedly installed on the rotating shafts. A motor is arranged on the rear side of the frame 1. The motor can drive the rotating shafts and the first calender roller 2 to rotate. Rotating shafts are rotatably installed on the inner walls of the front side and the rear side of the U-shaped plate 3, and the second calender roller 4 is fixedly installed on the rotating shafts. By arranging the rotating shafts, the second calender roller 4 can be rotatably installed in the U-shaped plate 3.

[0028] In the embodiment, by rotating the rotating plate 20 and the adjusting screw 19, the adjusting screw 19 can be rotated and moved at the same time under the action of the threaded hole 18. The adjusting screw 19 can drive the U-shaped plate 3 to move, and the U-shaped plate 3 can drive the second calender roller 4 to move, so that the distance between the second calender roller 4 and the first calender roller 2 can be adjusted, and the thickness of the surface calendering can be adjusted. When the dough is conveyed between the second calender roller 4 and the first calender roller 2, the rotation of the second calender roller 4 and the first calender roller 2 can extrude the dough, so that the dough can be calendered. The flow control valve 16 can control the speed of the flour. By starting the air blower 15, the air blower 15 can blow the dry flour in the direction of the dry flour spray pipe 6, so that the dry flour can be blown to the dough block, the first calender roller 2 and the second calender roller 4 through the discharge port 7, and the dough block can be adhered to the first calender roller 2 and the second calender roller 4.

[0029] The compound continuous calender with the anti-sticking function is described in detail above. The principles and implementation manners of the compound continuous calender are described by using the specific embodiments in this paper, and the above embodiment description is only used for helping to understand the method and the core idea of the compound continuous calender. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the compound continuous calender without departing from the principles of the compound continuous calender, and these improvements and modifications also fall within the protection scope of the compound continuous calender.

Claims

1. A composite continuous calender with anti-sticking function, characterized in that: The invention comprises a frame (1), wherein a calendering roller (2) is rotatably mounted in the frame (1), a U-shaped plate (3) is slidably mounted on the front and rear inner walls of the frame (1), a calendering roller (4) adapted to the calendering roller (2) is rotatably mounted in the U-shaped plate (3), and a limiting mechanism (17) is provided between the U-shaped plate (3) and the frame (1); Two L-shaped frames (5) are fixedly mounted on the right side of the top of the U-shaped plate (3) and the frame (1), and dry flour spray pipes (6) are fixedly mounted on the corresponding two L-shaped frames (5), and the dry flour spray pipes (6) are provided with a plurality of discharge ports (7); A fixing plate (8) is fixedly mounted on one side of the frame (1), two support seats (11) are fixedly mounted on the top of the fixing plate (8), a material guide pipe (12) is mounted on the top of the two support seats (11), a blower (15) is mounted on one end of the material guide pipe (12), and a hose (13) is mounted on the other end of the material guide pipe (12), and the hose (13) is connected to the dry flour spray pipe (6).

2. A composite continuous calender with anti-sticking function according to claim 1, characterized in that: A support frame (9) is fixedly mounted on the top of the fixed plate (8), a flour drum (10) is fixedly mounted on the support frame (9), a feed pipe (14) is provided at the bottom of the flour drum (10), and the feed pipe (14) is communicated with the guide pipe (12).

3. The composite continuous calender with anti-sticking function according to claim 2, characterized in that: The discharge pipe (14) is provided with a valve body, and the valve body is configured as a flow control valve (16).

4. The composite continuous calender with anti-sticking function according to claim 1, characterized in that: The limiting mechanism (17) includes a limiting groove and a limiting seat, wherein the limiting groove is provided on the front and rear inner walls of the frame (1), and the limiting seat is fixedly mounted on the front and rear sides of the U-shaped plate (3), and the limiting seat is slidably connected to the corresponding limiting groove.

5. The composite continuous calender with anti-sticking function according to claim 1, characterized in that: An adjustment mechanism is provided on the left side of the frame (1), and the adjustment mechanism is connected to the U-shaped plate (3).

6. The composite continuous calender with anti-sticking function according to claim 5, characterized in that: The adjusting mechanism comprises a threaded hole (18), an adjusting screw (19) and a rotating plate (20); the threaded hole (18) is opened on the left inner wall of the frame (1); the adjusting screw (19) is installed with an internal thread of the threaded hole (18); one end of the adjusting screw (19) is rotatably installed on the U-shaped plate (3); the other end of the adjusting screw (19) is fixedly installed with the rotating plate (20).

7. The composite continuous calender with anti-sticking function according to claim 6, characterized in that: The U-shaped plate (3) is provided with a rotation groove, and the end of the adjusting screw (19) away from the rotating plate (20) is rotatably installed in the rotation groove.

8. The composite continuous calender with anti-sticking function according to claim 7, characterized in that: An annular groove is provided on the inner wall of the rotating groove, an annular seat is fixedly mounted on the adjusting screw (19), and the annular seat is rotatably connected to the annular groove.

9. The composite continuous calender with anti-sticking function according to claim 1, characterized in that: A rotating shaft is rotatably mounted on the front and rear inner walls of the frame (1), and a calendering roller (2) is fixedly mounted on the rotating shaft.

10. The composite continuous calender with anti-sticking function according to claim 1, characterized in that: A rotating shaft is rotatably mounted on the front and rear inner walls of the U-shaped plate (3), and the second calendering roller (4) is fixedly mounted on the rotating shaft.

Citation Information

Patent Citations

  • Dough feeding system

    CN104542770A