Baked potato chip forming machine

By designing an auxiliary shaft in the potato chip forming machine to drive the eccentric disk to rotate and using the lever to swing back and forth to push the potato cakes, the problem of potato chips sticking to the pressing roller was solved, achieving stable operation of the equipment and improving the quality of potato chips.

CN223437858UActive Publication Date: 2025-10-17中原食品实验室
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Patent Information

Application Number
CN202423026483.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-17
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

When embossing potato chips in existing potato chip forming machines, the potato chips are very sticky, which easily causes the potato chips to stick to the pressing roller, affecting the operation of the equipment and the quality of the potato chips.

Method used

A baked potato chip forming machine is used. The eccentric disk is driven to rotate by an auxiliary shaft. The connecting rod pulls the swing rod, causing the swing shaft to rotate back and forth within a small range, driving the swing cylinder and the lever to swing back and forth. The lever is close to the surface of the pressure ring on the mounting ring and swings back and forth to push the potato cakes down, preventing the potato chips from adhering to the equipment. At the same time, by adjusting the number and spacing of the mounting rings, the embossing spacing is changed to reduce adhesion.

Benefits of technology

It effectively prevents potato chips from sticking to the equipment, improves the molding quality of potato chips, reduces equipment vibration, and ensures stable equipment operation.

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Abstract

The utility model discloses a baked potato chip forming machine, which relates to the technical field of potato chip forming and comprises a mounting frame, an embossing roller is rotatably connected onto the inner wall of the top of the mounting frame, an auxiliary shaft is rotatably connected onto the inner wall of the bottom of the mounting frame, and an eccentric disc is fixedly connected to one end of the auxiliary shaft. A first belt wheel is fixedly connected to the position, close to the eccentric disc, of one end of the auxiliary shaft, a connecting rod is rotationally connected to one side of the eccentric disc, a swing shaft is rotationally connected to the inner wall of the top of one side of the mounting frame, and a swing rod is fixedly connected to one end of the swing shaft. According to the baked potato chip forming machine disclosed by the utility model, a plurality of swinging cylinders and a driving lever on a swinging shaft swing back and forth, a plurality of pressing rings and the driving lever are crossed, potato chips are adhered to the surfaces of the pressing rings, the driving lever is positioned between a mounting ring and the potato chips, and the potato chips fall onto a conveying belt again by swinging back and forth, so that the potato chips are baked. The effect of preventing the potato chips from being adhered to the equipment when the lines of the potato chips are processed is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a potato chip forming technology field especially relates to a kind of baked potato chip forming machine. BACKGROUND

[0002] ‌The main raw material of potato chip is potato, which is made after slicing and frying, or by mixing potato and corn starch, pressing into a long potato chip, and then cutting, shaping, oil residue or baking.

[0003] Potato chip forming machine is usually used in the shaping processing of potato chip. After the potato raw material is initially pressed into potato chip, it will be cut into individual potato cakes by cutting machine, and then conveyed to the forming machine roller by conveyor belt for indentation processing (wavy lines) on its surface, and then baked to make potato chip. However, when the forming machine is performing indentation, the potato cake may stick to the roller due to its high viscosity, which may cause the operation of the equipment to have drawbacks, reduce the quality of potato chip, and cannot meet the time requirement. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of baked potato chip forming machines, to solve the technical problem that the viscosity of potato chip is relatively large when the general potato chip forming machine is performing indentation, which may cause the potato chip to stick to the roller, causing the operation of the equipment to have drawbacks.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A baked potato chip forming machine includes a mounting frame, an embossing roller is rotatably connected to the top inner wall of the mounting frame, an auxiliary shaft is rotatably connected to the bottom inner wall of the mounting frame, one end of the auxiliary shaft is fixedly connected to an eccentric disk, one end of the auxiliary shaft is fixedly connected to a first pulley near the eccentric disk, one side of the eccentric disk is rotatably connected to a connecting rod, a swing shaft is rotatably connected to the inner wall of the top of one side of the mounting frame, one end of the swing shaft is fixedly connected to a swing rod, a plurality of swing cylinders are slidably connected to the swing shaft from a position close to the swing rod at one end to the other end, a first conveying roller is rotatably connected to the inner wall of one end of the mounting frame, and a second conveying roller is rotatably connected to the inner wall of the other end of the mounting frame A conveyor roller, a conveyor belt is provided between the auxiliary shaft, the first conveyor roller and the second conveyor roller, one end of the first conveyor roller is fixedly connected to a motor, a slide groove is provided on the outer surface of the swing shaft, a plurality of shift rods are fixedly connected to one side of the swing cylinder, slots are respectively provided on the outer walls of both sides of the mounting frame, slide rails are respectively fixedly connected on the outer walls of both sides of the mounting frame near the slots, a slider is slidably connected to one side of the slide rail, an embossing roller is rotatably connected to one side of the slider, a plurality of mounting grooves are provided on the outer surface of the embossing roller, a plurality of mounting rings are slidably connected to the inside of the mounting groove, a plurality of pressure rings are provided on the outer surface of the mounting ring, and the plurality of pressure rings and the plurality of shift rods intersect with each other.

[0007] The other side of the slider is threadedly connected with a fixing bolt, one end of the embossing roller is fixedly connected with a second pulley, and a belt is provided between the second pulley and the first pulley.

[0008] The motor is fixedly connected to the outer wall of the mounting frame, and there is a certain gap between the conveyor belt and the bottom of the embossing roller. The two ends of the embossing roller pass through the inside of the slot and extend to the outside of the mounting frame.

[0009] In a preferred solution, both ends of the swing shaft are slidably connected to baffles, and both ends of the swing shaft are threadedly connected to limit bolts near the baffles, and a first spacing spring is sleeved on one side of the outer wall of the swing shaft near the swing cylinder.

[0010] The first spacing spring is located between the plurality of swing cylinders, the baffles are located at both ends of the swing shaft, and the plurality of swing cylinders and the first spacing spring are located between the two baffles.

[0011] In a preferred solution, a plurality of second spacer springs are fixedly connected to one side of the mounting ring, and a right-angle bend is provided at one end of the mounting groove, and the right-angle bend is in a Z-shape.

[0012] A blocking bolt is threadedly connected to one side of the mounting ring in the mounting groove, and the blocking bolt is located on one side of the right-angle bend.

[0013] The baking potato chip forming machine has the following technical effects.

[0014] Firstly, the auxiliary shaft is rotated to drive the eccentric disc to rotate, the connecting rod is pulled to pull back the swing rod, the swing shaft is driven to rotate back and forth in a small range, the plurality of swing cylinders and the push rod on the swing shaft are swung back and forth, the push rod is tightly attached to the surface of the pressing ring, the plurality of pressing rings and the push rod are crossed, the potato cake is adhered to the surface of the pressing ring, the push rod is located between the mounting ring and the potato cake, the push rod pushes the potato cake off the surface of the pressing ring through swinging back and forth, and the potato cake falls on the conveying belt again, so that the effect of preventing the potato chips from adhering to the equipment during the processing of the potato chip pattern is achieved.

[0015] Secondly, the mounting ring is slid in the mounting groove by removing the blocking bolt, the mounting ring is removed by the right-angle bend, the number of the mounting rings on the embossing roller is changed, the number of the mounting rings is increased, the spacing of the potato cake embossing is reduced, the number of the mounting rings is reduced, the spacing of the potato cake embossing is increased, the spacing of the plurality of mounting rings and the swing cylinders is limited through the design of the plurality of second interval springs and the first interval spring, the vibration is reduced, and the effect of protecting the equipment is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A front view structural schematic diagram of the baking potato chip forming machine is provided.

[0017] Figure 2 A partial structural schematic diagram of the baking potato chip forming machine is provided.

[0018] Figure 3 A swing cylinder structural schematic diagram of the baking potato chip forming machine is provided.

[0019] Figure 4 An installation ring structural schematic diagram of the baking potato chip forming machine is provided.

[0020] In the drawings: 1, mounting frame; 2, eccentric disc; 3, first pulley; 4, belt; 5, motor; 6, first conveying roller; 7, conveying belt; 8, embossing roller; 9, second pulley; 10, connecting rod; 11, swing rod; 12, swing shaft; 13, second conveying roller; 14, fixing bolt; 15, sliding block; 16, sliding rail; 17, baffle disc; 18, first interval spring; 19, mounting ring; 20, mounting groove; 21, second interval spring; 22, push rod; 23, swing cylinder; 24, limiting bolt; 25, blocking bolt. DETAILED DESCRIPTION

[0021] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments.

[0022] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0023] The baking potato chip forming machine disclosed by the present application mainly applies to the general potato chip forming machine during the embossing process, which can cause the potato chips to stick to the equipment and reduce the quality of the potato chips.

[0024] Referring to Figure 1 Figure 4 A kind of baking potato chip forming machine, including mounting frame 1, the top inner wall of mounting frame 1 is rotatably connected with embossing roller 8, the bottom inner wall of mounting frame 1 is rotatably connected with auxiliary shaft, one end of auxiliary shaft is fixedly connected with eccentric disc 2, the position of one end of auxiliary shaft close to eccentric disc 2 is fixedly connected with first pulley 3, one side of eccentric disc 2 is rotatably connected with connecting rod 10, the top inner wall of one side of mounting frame 1 is rotatably connected with swing shaft 12, one end of swing shaft 12 is fixedly connected with swing rod 11, a plurality of swing cylinders 23 are slidably connected on swing shaft 12 from the position close to swing rod 11 to the other end, the inner wall of one end of mounting frame 1 is rotatably connected with first conveying roller 6, the inner wall of the other end of mounting frame 1 is rotatably connected with second conveying roller 13, conveying belt 7 is arranged between auxiliary shaft, first conveying roller 6 and second conveying roller 13, one end of first conveying roller 6 is fixedly connected with motor 5, the outer surface of swing shaft 12 is provided with sliding groove, one side of swing cylinder 23 is fixedly connected with a plurality of shift rods 22, the outer walls of the two sides of mounting frame 1 are respectively provided with slot, the positions close to slot on the outer walls of the two sides of mounting frame 1 are respectively fixedly connected with slide rail 16, one side of slide rail 16 is slidably connected with sliding block 15, one side of sliding block 15 is rotatably connected with embossing roller 8, the outer surface of embossing roller 8 is provided with a plurality of mounting grooves 20, a plurality of mounting rings 19 are slidably connected in mounting grooves 20, a plurality of pressing rings are arranged on the outer surface of mounting ring 19, a plurality of pressing rings and a plurality of shift rods 22 are crossed.

[0025] The other side of sliding block 15 is threadedly connected with fixing bolt 14, one end of embossing roller 8 is fixedly connected with second pulley 9, and belt 4 is arranged between second pulley 9 and first pulley 3.

[0026] ​The motor 5 is fixedly connected with the outer wall of the mounting frame 1, the conveying belt 7 has a certain gap with the bottom of the embossing roller 8, and the two ends of the embossing roller 8 respectively pass through the inside of the slot and extend to the outside of the mounting frame 1.

[0027] In the embodiment, the motor 5 is started to drive the first conveying roller 6 to rotate, drive the conveying belt 7 to convey forward, thereby drive the auxiliary shaft and the second conveying roller 13 to rotate, the processed potato chip is conveyed to the bottom of the embossing roller 8 through the conveying belt 7, the auxiliary shaft drives the first pulley 3 and the belt 4 to rotate, thereby drive the second pulley 9 and the embossing roller 8 to rotate, the potato chip passes through the bottom of the embossing roller 8, and the extrusion of the pressing ring on the embossing roller 8 forms stripes on the surface of the potato chip. Since the potato chip has high viscosity, the potato chip may be adhered to the surface of the pressing ring on the mounting ring 19 when the surface of the potato chip is in contact with the surface of the embossing roller 8. Through the rotation of the auxiliary shaft, the eccentric disc 2 is driven to rotate, thereby the connecting rod 10 pulls the swing rod 11 back to swing, the swing shaft 12 is driven to rotate back and forth in a small range, the plurality of swing cylinders 23 and the push rod 22 on the swing shaft 12 swing back and forth, since the push rod 22 is tightly attached to the surface of the pressing ring on the mounting ring 19, the plurality of pressing rings and the push rod 22 cross, the potato chip is adhered to the surface of the pressing ring, the push rod 22 is located between the mounting ring 19 and the potato chip, the push rod 22 pushes the potato chip away from the surface of the pressing ring through the back-and-forth swing, so that the potato chip falls on the conveying belt 7 again, thereby preventing the potato chip from being adhered to the equipment during the processing of the potato chip.

[0028] With reference to Figure 1 , Figure 2 and Figure 4 , in a preferred embodiment, the two ends of the swing shaft 12 are respectively slidably connected with the flapper 17, the positions close to the flapper 17 of the two ends of the swing shaft 12 are respectively threadedly connected with the limiting bolt 24, and the positions close to the swing cylinder 23 of the outer wall of the swing shaft 12 are respectively sleeved with the first spacing spring 18.

[0029] The position of the first spacing spring 18 is between the plurality of swing cylinders 23, the flapper 17 is located at the two ends of the swing shaft 12, and the plurality of swing cylinders 23 and the first spacing spring 18 are located between the two flappers 17.

[0030] In the embodiment, the height of the embossing roller 8 is changed through the sliding block 15, the gap between the embossing roller 8 and the conveying belt 7 is changed, thereby the thickness of the embossing on the potato chip is changed, the limiting bolt 24 and the flapper 17 are removed, the swing cylinder 23 is installed and disassembled through the sliding slot, and the effect of quickly installing and disassembling the swing cylinder 23 and the push rod 22 is achieved.

[0031] With reference to Figure 1 , Figure 2 and Figure 4In a preferred embodiment, the side of the mounting ring 19 is fixedly connected with a plurality of second spacing springs 21, and one end of the mounting groove 20 is provided with a right-angle bend in a Z shape.

[0032] The inside of the mounting groove 20 is threadedly connected with a blocking bolt 25 near the side of the mounting ring 19, and the blocking bolt 25 is located at one side of the right-angle bend.

[0033] In this embodiment, by removing the blocking bolt 25, the mounting ring 19 is slid inside the mounting groove 20, and the mounting ring 19 is removed through the right-angle bend. The number of the mounting rings 19 on the embossing roller 8 is changed. Increasing the number of the mounting rings 19 can reduce the spacing of the potato cake embossing, and reducing the number of the mounting rings 19 can increase the spacing of the potato cake embossing. Through the design of the plurality of second spacing springs 21 and the first spacing spring 18, the spacing of the plurality of mounting rings 19 and the swing cylinder 23 can be limited, and the shock can be reduced by the damping rod, thereby achieving the effect of protecting the equipment.

[0034] Working principle: in use, the motor 5 is started to drive the first conveying roller 6 to rotate, drive the conveying belt 7 to forwardly convey, thereby drive the auxiliary shaft and the second conveying roller 13 to rotate. The processed potato cake is conveyed to the bottom of the embossing roller 8 through the conveying belt 7. The auxiliary shaft drives the first pulley 3 and the belt 4 to rotate, thereby drives the second pulley 9 and the embossing roller 8 to rotate. The potato cake passes through the bottom of the embossing roller 8, and the embossing is formed on the surface of the potato cake through the extrusion of the pressing ring on the embossing roller 8. Due to the high viscosity of the potato cake, the potato cake may be adhered to the surface of the pressing ring on the mounting ring 19 when it contacts the surface of the embossing roller 8. Through the rotation of the auxiliary shaft, the eccentric disc 2 is driven to rotate, thereby the connecting rod 10 pulls the swing rod 11 back to swing, drives the swing shaft 12 to rotate back and forth in a small range, so that the plurality of swing cylinders 23 and the push rod 22 on the swing shaft 12 swing back and forth. Since the push rod 22 is tightly attached to the surface of the pressing ring on the mounting ring 19, the plurality of pressing rings and the push rod 22 intersect, the potato cake is adhered to the surface of the pressing ring, and the push rod 22 is located between the mounting ring 19 and the potato cake. The push rod 22 pushes the potato cake away from the surface of the pressing ring through the back-and-forth swinging, so that the potato cake falls back to the conveying belt 7, thereby achieving the effect of preventing the potato chip from adhering to the equipment during the processing of the potato chip embossing. Through the sliding block 15, the height of the embossing roller 8 is changed, the gap between the embossing roller 8 and the conveying belt 7 is changed, thereby the thickness of the embossing on the potato cake is changed. Through the removal of the limiting bolt 24 and the blocking disc 17, the swing cylinder 23 can be installed and disassembled through the sliding groove, thereby achieving the effect of quickly installing and disassembling the swing cylinder 23 and the push rod 22. Through the removal of the blocking bolt 25, the mounting ring 19 is slid inside the mounting groove 20, and the mounting ring 19 is removed through the right-angle bend. The number of the mounting rings 19 on the embossing roller 8 is changed. Increasing the number of the mounting rings 19 can reduce the spacing of the potato cake embossing, and reducing the number of the mounting rings 19 can increase the spacing of the potato cake embossing.

[0035] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto. The substitution can be a substitution of part of the structure, device, method step, or a complete technical solution. According to the technical solution of the present application and the inventive concept, equivalent substitution or change should be covered in the protection scope of the present application.

Claims

1. A baked potato chip forming machine, comprising a mounting frame (1), characterized in that: The top inner wall of the mounting frame (1) is rotatably connected to an embossing roller (8), the bottom inner wall of the mounting frame (1) is rotatably connected to an auxiliary shaft, one end of the auxiliary shaft is fixedly connected to an eccentric disk (2), one end of the auxiliary shaft is fixedly connected to a first pulley (3) at a position close to the eccentric disk (2), one side of the eccentric disk (2) is rotatably connected to a connecting rod (10), a top inner wall of one side of the mounting frame (1) is rotatably connected to a swing shaft (12), one end of the swing shaft (12) is fixedly connected to a swing rod (11), a plurality of swing cylinders (23) are slidably connected to the swing shaft (12) from a position close to the swing rod (11) at one end to the other end, a first conveying roller (6) is rotatably connected to the inner wall of one end of the mounting frame (1), a second conveying roller (13) is rotatably connected to the inner wall of the other end of the mounting frame (1), the auxiliary shaft, the first conveying roller (6) and the second conveying roller (13) are rotatably connected to the inner wall of the other end of the mounting frame (1), the auxiliary shaft, the first conveying roller (13) and the second conveying roller (13) are rotatably connected to the inner wall of the other end of the mounting frame (1), and the auxiliary shaft, the first conveying roller (13) and the second conveying roller (13) are rotatably connected to the inner wall of the other end of the mounting frame (1). A conveyor belt (7) is provided between the feeding roller (6) and the second conveying roller (13), one end of the first conveying roller (6) is fixedly connected to the motor (5), the outer surface of the swing shaft (12) is provided with a slide groove, one side of the swing cylinder (23) is fixedly connected to a plurality of shifting rods (22), the outer walls of both sides of the mounting frame (1) are respectively provided with slots, the outer walls of both sides of the mounting frame (1) are respectively fixedly connected with slide rails (16) near the slots, one side of the slide rail (16) is slidably connected to a slider (15), one side of the slider (15) is rotatably connected to an embossing roller (8), the outer surface of the embossing roller (8) is provided with a plurality of mounting grooves (20), the interior of the mounting groove (20) is slidably connected to a plurality of mounting rings (19), the outer surface of the mounting ring (19) is provided with a plurality of pressure rings, and the plurality of pressure rings and the plurality of shifting rods (22) intersect with each other.

2. A baked potato chip forming machine according to claim 1, characterized in that: The other side of the slider (15) is threadedly connected to a fixing bolt (14), one end of the embossing roller (8) is fixedly connected to a second pulley (9), and a belt (4) is provided between the second pulley (9) and the first pulley (3).

3. A baked potato chip forming machine according to claim 2, characterized in that: The motor (5) is fixedly connected to the outer wall of the mounting frame (1), and there is a certain gap between the conveyor belt (7) and the bottom of the embossing roller (8). Both ends of the embossing roller (8) pass through the inside of the slot and extend to the outside of the mounting frame (1).

4. A baked potato chip forming machine according to claim 3, characterized in that: The two ends of the swing shaft (12) are respectively slidably connected to a baffle (17), and the two ends of the swing shaft (12) are respectively threadedly connected to a limit bolt (24) at positions close to the baffle (17), and a first spacing spring (18) is respectively sleeved on a side position of the outer wall of the swing shaft (12) close to the swing cylinder (23).

5. A baked potato chip forming machine according to claim 4, characterized in that: The first spacing spring (18) is located between the plurality of swing cylinders (23), the baffle (17) is located at both ends of the swing shaft (12), and the plurality of swing cylinders (23) and the first spacing spring (18) are located between the two baffles (17).

6. A baked potato chip forming machine according to claim 5, characterized in that: A plurality of second spacer springs (21) are fixedly connected to one side of the mounting ring (19), and a right-angle bend is provided at one end of the mounting groove (20), and the right-angle bend is in a Z-shape.

7. A baked potato chip forming machine according to claim 6, characterized in that: A blocking bolt (25) is threadedly connected to one side of the mounting groove (20) near the mounting ring (19), and the blocking bolt (25) is located on one side of the right-angle bend.