Mattress easy to carry
By using a multi-layer structure of hot-melt yarn composite woven mesh cloth and ordinary woven mesh cloth in the mattress, the problem of 3D material mattresses easily sinking during transportation is solved, achieving higher transportation convenience and comfort.
Patent Information
- Application Number
- CN202422979671.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing 3D material mattress is too soft during transportation, which causes the two ends of the mattress to sink when lifted and the middle part to become concave, increasing the difficulty of transportation.
A composite woven mesh cloth with hot-melt yarn attached is used as the first 3D material layer, combined with ordinary woven mesh cloth to form a multi-layer structure, which enhances the stability and support of the mattress, disperses pressure through C-shaped support wires, and improves breathability.
It improves the mattress's portability and structural strength, reduces the difficulty of transportation, while keeping it light, durable and not easy to deform, providing better comfort and breathability.
Smart Images
Figure CN223438210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the mattress technical field relates to an easy to carry mattress. BACKGROUND
[0002] The main use 3d material as support or filling mattress, because do not use spring bed core, the overall quality is relatively low, but also because of the lack of spring bed core main support, in the carrying process, because softness is too big, will appear subsidence, such as lifting the two head parts of mattress, the middle part is depressed first, increase the difficulty of carrying. SUMMARY
[0003] The utility model discloses an easy to carry mattress in view of prior art's problem, purpose is in at overcoming the defect of prior art mattress 3d material mattress not easy to carry.
[0004] The utility model is realized thus:
[0005] An easy to carry mattress, including multilayer 3D material, its characterized in that, multilayer the 3D material at least one layer is first 3D material layer, first 3D material layer includes first upper layer eyelet cloth, first lower layer eyelet cloth and the support silk connected between first upper layer eyelet cloth and first lower layer eyelet cloth, first upper layer eyelet cloth and first lower layer eyelet cloth at least one layer is composite knitting eyelet cloth, the composite knitting eyelet cloth is woven by composite knitting thread, and the composite knitting thread includes yarn and hot melt yarn attached on the yarn.
[0006] By adopting the composite knitting eyelet cloth with hot melt yarn attached as the constituent part of first 3D material layer, the carrying convenience and structural strength of the mattress are greatly improved.The addition of hot melt yarn not only enhances the overall stability of the eyelet cloth, but also makes the mattress more durable and less prone to deformation while maintaining its lightness. When lifting the two head parts of the mattress, the middle part is less likely to sag first, reducing the difficulty of carrying the mattress.
[0007] Preferably, the composite knitting eyelet cloth is a hexagonal warp-knitted eyelet cloth or a quadrangular warp-knitted eyelet cloth. When using a hexagonal warp-knitted eyelet cloth, the hexagonal warp-knitted eyelet cloth has higher structural stability and strength due to its unique hexagonal mesh structure compared to a quadrangular eyelet cloth. This stability helps to resist deformation under external forces, thereby prolonging the service life of the mattress and reducing the difficulty of carrying the mattress.
[0008] Preferably, the multi-layered 3D material comprises a second 3D material layer adhered to the first 3D material layer, the second 3D material layer comprising a second upper mesh cloth, a second lower mesh cloth and support wires connected between the second upper mesh cloth and the second lower mesh cloth, the second upper mesh cloth and the second lower mesh cloth being common woven mesh cloths, the common woven mesh cloths being woven by single weaving threads, the single weaving threads being made of yarns.
[0009] The first 3D material layer adopts the composite woven mesh cloth, which contains hot-melt yarns that significantly enhance the stability and durability of the material, while the second 3D material layer uses the common woven mesh cloth, which is relatively simple in structure but provides good air permeability and flexibility. The combination of the two ensures the strength and support of the mattress, while taking into account the air permeability and comfort, achieving performance complementarity and improving the overall quality of the mattress.
[0010] Preferably, the common woven mesh cloth is a hexagonal warp-knitted mesh cloth or a quadrangular warp-knitted mesh cloth.
[0011] Preferably, the mattress has multiple layers of the first 3D material layer, and the first 3D material layers are provided with the second 3D material layer therebetween.
[0012] Alternatively, the mattress has multiple layers of the second 3D material layer, and the second 3D material layers are provided with the first 3D material layer therebetween.
[0013] Preferably, the uppermost layer of the mattress is the second 3D material layer; due to the structural characteristics of the common woven mesh cloth, the second 3D material layer generally has better flexibility and air permeability. As the uppermost layer of the mattress, it directly contacts the human body and can provide a better touch and reduce the feeling of oppression during sleep, thereby improving the overall comfort.
[0014] Alternatively, the uppermost layer of the mattress is the first 3D material layer, and the first upper mesh cloth of the first 3D material layer is a common woven mesh cloth.
[0015] Preferably, the mattress has five layers of 3D material, the second layer and the fourth layer of 3D material being the first 3D material layer, and the other layers of 3D material being the second 3D material layer.
[0016] Preferably, the first lower mesh cloth is woven by composite weaving threads, and the first upper mesh cloth is woven by single weaving threads; the lower mesh cloth is hardened, while the upper mesh cloth can still serve as a normal use surface, facilitating the application of 3D material to the uppermost layer of the mattress.
[0017] Alternatively, the first upper mesh cloth and the first lower mesh cloth are both woven by composite weaving threads.
[0018] Preferably, the yarn and the hot melt yarn are twisted together. The yarn and the hot melt yarn are tightly combined through the way of twisted together, this physical interweaving not only increases the overall strength of the material, but also makes the combination between the yarn and the hot melt yarn more firm. When subjected to external force, this tightly combined structure can effectively resist deformation and keep the shape of the material stable.
[0019] Preferably, the support wire is C-shaped. When the mattress is subjected to pressure, the C-shaped support wire can more effectively disperse the pressure and reduce the situation of single-point pressure, thereby enhancing the supporting force of the mattress. The C-shaped support wires form many small gaps between them, which are beneficial to air circulation and improve the air permeability of the mattress.
[0020] The utility model has the following beneficial effects: by adopting the composite knitted mesh fabric with hot melt yarn as the constituent part of the first 3D material layer, the carrying convenience and structural strength of the mattress are greatly improved. The addition of the hot melt yarn not only enhances the overall stability of the mesh fabric, but also makes the mattress more durable and less prone to deformation while maintaining lightness. For example, when lifting the two end parts of the mattress, the middle part is not easy to sag first, reducing the difficulty of carrying the mattress. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is an exploded structure schematic view of the mattress of example one;
[0022] Figure 2 It is a structure schematic view of the mattress of example one;
[0023] Figure 3 It is Figure 2 It is an enlarged view of the local part A;
[0024] Figure 4 It is a structure schematic view of the first 3D material layer of example one;
[0025] Figure 5 It is an exploded structure schematic view of the first 3D material layer of example one;
[0026] Figure 6 It is a structure schematic view of the composite knitting line of example one;
[0027] Figure 7 It is a structure schematic view of the mattress of example two;
[0028] Figure 8 It is Figure 7 It is an enlarged view of the local part B;
[0029] Figure 9 It is an exploded structure schematic view of the mattress of example three.
[0030] Description of the accompanying drawings: 100, first 3D material layer; 110, first upper mesh cloth; 120, first lower mesh cloth; 121, yarn; 122, hot-melt yarn; 130, support wire; 200, second 3D material layer; 210, second upper mesh cloth; 220, second lower mesh cloth. DETAILED DESCRIPTION
[0031] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings to make the technical solution of the present invention easier to understand and grasp. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0032] Example 1
[0033] This embodiment provides a mattress, such as Figures 1-6 As shown, it includes multiple layers of 3D materials, at least one of which is a first 3D material layer 100. Specifically, the mattress includes three layers of 3D materials, wherein the first and third layers are second 3D material layers 200, and the second layer is the first 3D material layer 100. The 3D material can also be two or more layers.
[0034] like Figure 4 、 5 As shown, the first 3D material layer 100 includes a first upper mesh fabric 110, a first lower mesh fabric 120, and support filaments 130 connected between the first upper mesh fabric 110 and the first lower mesh fabric 120. At least one of the first upper mesh fabric 110 and the first lower mesh fabric 120 is a composite woven mesh fabric woven from composite woven yarns, which include yarns 121 and hot-melt yarns 122 attached to the yarns 121. Specifically, in this embodiment, the first lower mesh fabric 120 is woven from composite woven yarns, while the first upper mesh fabric 110 is woven from a single woven yarn. The lower mesh fabric is hardened, while the upper mesh fabric remains usable, facilitating the application of 3D materials to the top layer of the mattress. In other optional embodiments, the first upper mesh cloth 110 and the first lower mesh cloth 120 may both be woven from composite braided yarns; or the first upper mesh cloth 110 may be woven from composite braided yarns, and the first lower mesh cloth 120 may be woven from a single braided yarn.
[0035] The addition of hot-melt yarn 122 to the composite braid significantly enhances the structural stability of the first 3D material layer 100. Hot-melt yarn 122 melts at high temperatures and bonds to yarn 121, forming a tighter and stronger braided structure that effectively resists deformation. The addition of hot-melt yarn 122 not only enhances the material's structural strength but also improves its durability.
[0036] By adopting the composite woven mesh fabric with hot melt yarn 122 attached as a component of the first 3D material layer 100, the carrying convenience and structural strength of the mattress are greatly improved. The addition of hot melt yarn 122 not only enhances the overall stability of the mesh fabric, making the mattress more durable and less prone to deformation while maintaining its lightness. For example, when lifting the two end parts of the mattress, the middle part is less likely to sag first, reducing the difficulty of carrying the mattress.
[0037] As shown in Figure 5 , the composite woven mesh fabric is a hexagonal warp-knitted mesh fabric. In other alternative embodiments, the composite woven mesh fabric can also be a quadrangular warp-knitted mesh fabric. When a hexagonal warp-knitted mesh fabric is used, due to its unique hexagonal mesh structure, it has higher structural stability and strength compared to a quadrangular mesh fabric. This stability helps to resist deformation under external forces, thereby prolonging the service life of the mattress and reducing the difficulty of carrying the mattress.
[0038] As shown in Figure 2 , 3 , the first 3D material layer 100 is adhered to the second 3D material layer 200, which includes a second upper mesh fabric 210, a second lower mesh fabric 220, and a support wire 130 connected between the second upper mesh fabric 210 and the second lower mesh fabric 220. The second upper mesh fabric 210 and the second lower mesh fabric 220 are ordinary woven mesh fabrics, which are woven from a single knitting thread made of yarn 121.
[0039] The uppermost layer of the mattress is the second 3D material layer 200. Due to the structural characteristics of its ordinary woven mesh fabric, the second 3D material layer 200 generally has better flexibility and breathability. As the uppermost layer of the mattress, it directly contacts the human body, providing a better touch and reducing the feeling of compression during sleep, thereby improving overall comfort. In other alternative embodiments, the uppermost layer of the mattress is the first 3D material layer 100, and the first upper mesh fabric 110 of the first 3D material layer 100 is an ordinary woven mesh fabric.
[0040] The first 3D material layer 100 uses a composite woven mesh fabric, which contains hot melt yarn 122 that significantly enhances the stability and durability of the material, while the second 3D material layer 200 uses an ordinary woven mesh fabric, which is relatively simple in structure but provides good breathability and flexibility. The combination of the two not only ensures the strength and support of the mattress, but also takes into account the breathability and comfort, achieving performance complementarity and improving the overall quality of the mattress.
[0041] By mixing the composite woven mesh fabric with the ordinary woven mesh fabric, the production cost can be effectively controlled while ensuring the performance of the mattress. The first 3D material layer 100 serves as the key structural layer, bearing the main support and stability, while the second 3D material layer 200 serves as the auxiliary layer, providing additional comfort and breathability. This layered design makes the material selection more flexible, helping to optimize the cost structure and improve the cost performance of the product.
[0042] The mixed use of the first 3D material layer 100 and the second 3D material layer 200 makes the mattress more flexible in design and manufacturing. The proportion and configuration of the two layers of materials can be adjusted according to different user needs and market trends to meet diverse market demands. For example, for users who need higher support force, the thickness or density of the first 3D material layer 100 can be increased; for users who pay more attention to breathability and comfort, the proportion of the second 3D material layer 200 can be increased accordingly.
[0043] As shown in Figure 6 , the yarn 121 and the hot melt yarn 122 are twisted together. The yarn 121 and the hot melt yarn 122 are tightly combined through twisting, and this physical interweaving not only increases the overall strength of the material, but also makes the combination between the yarn 121 and the hot melt yarn 122 more firm. When subjected to external force, this tightly combined structure can effectively resist deformation and maintain the shape stability of the material.
[0044] As shown in Figure 3 , the support wire 130 is in a C shape. When the mattress is subjected to pressure, the C-shaped support wire 130 can more effectively disperse the pressure and reduce the single-point pressure, thereby enhancing the support force of the mattress. The C-shaped support wire 130 forms many small gaps between them, which is beneficial to air circulation and improves the breathability of the mattress.
[0045] Further, the ordinary woven mesh fabric is a hexagonal warp-knitted mesh fabric or a quadrangular warp-knitted mesh fabric.
[0046] Example Two
[0047] In Example One, the second layer in the three-layer 3D material is the first 3D material layer 100. In this embodiment, as shown in Figure 7 , 8 , the first layer and the third layer in the 3D material layer are the first 3D material layer 100, and the second layer is the second 3D material layer 200. In other optional embodiments, all three layers can also be the first 3D material layer 100.
[0048] The other structures of this embodiment are consistent with those of Example One.
[0049] Example Three
[0050] The mattress of the present embodiment has multiple layers of first 3D material layer 100, and second 3D material layer 200 is arranged between the first 3D material layer 100. Specifically, as shown in Figure 9 the mattress has five layers of 3D material, the second and fourth layers of 3D material are first 3D material layer 100, and the other layers of 3D material are second 3D material layer 200.
[0051] The other structures of the present embodiment are consistent with Embodiment One.
Claims
1. An easy-to-carry mattress comprising multiple layers of 3D material, characterized in that: At least one layer of the multi-layer 3D material is a first 3D material layer (100), the first 3D material layer (100) includes a first upper mesh cloth, a first lower mesh cloth and a support wire (130) connected between the first upper mesh cloth and the first lower mesh cloth, at least one layer of the first upper mesh cloth and the first lower mesh cloth is a composite woven mesh cloth, the composite woven mesh cloth is woven from a composite woven wire, and the composite woven wire includes a yarn (121) and a hot-melt yarn (122) attached to the yarn (121).
2. The easy-to-carry mattress according to claim 1, characterized in that: The composite woven mesh cloth is a hexagonal warp knitted mesh cloth or a square warp knitted mesh cloth.
3. The easy-to-carry mattress according to claim 1, characterized in that: The multilayer 3D material comprises a second 3D material layer (200) adhered to the first 3D material layer (100), the second 3D material layer (200) comprises a second upper mesh cloth, a second lower mesh cloth and a support wire (130) connected between the second upper mesh cloth and the second lower mesh cloth, the second upper mesh cloth and the second lower mesh cloth are ordinary woven mesh cloths, the ordinary woven mesh cloths are woven by a single woven thread, and the single woven thread is made of yarn (121).
4. The easy-to-carry mattress according to claim 3, characterized in that: The common woven mesh cloth is a hexagonal warp knitted mesh cloth or a square warp knitted mesh cloth.
5. The easy-to-carry mattress according to claim 3, characterized in that: The mattress comprises multiple first 3D material layers (100), wherein second 3D material layers (200) are arranged between the first 3D material layers (100); Alternatively, the mattress has multiple layers of second 3D material layers (200), and first 3D material layers (100) are arranged between the second 3D material layers (200).
6. The easy-to-carry mattress according to claim 3, characterized in that: The top layer of the mattress is a second 3D material layer (200); Alternatively, the uppermost layer of the mattress is a first 3D material layer (100), and the first upper layer of mesh cloth of the first 3D material layer (100) is an ordinary woven mesh cloth.
7. The easy-to-carry mattress according to claim 3, characterized in that: The mattress has five layers of 3D material, the second and fourth layers of 3D material are first 3D material layers (100), and the other layers of 3D material are second 3D material layers (200).
8. The easy-to-carry mattress according to claim 1, characterized in that: The first lower mesh cloth is woven from a composite braided wire, and the first upper mesh cloth is woven from a single braided wire; Alternatively, the first upper mesh cloth and the first lower mesh cloth are both woven from composite braided yarns.
9. The easy-to-carry mattress according to claim 1, characterized in that: The yarn (121) and the hot-melt yarn (122) are entangled and twisted together.
10. The easy-to-carry mattress according to claim 1, characterized in that: The support wire (130) is C-shaped.