Automatic coating equipment for cable production

By designing the incoming and outgoing turntables to simultaneously thread multiple cables, and using the drive motor and gear system to achieve automatic switching, the problem that the existing equipment can only coat once is solved, the cable production efficiency is improved, the labor intensity is reduced, and the adaptability of the equipment is enhanced.

CN223440303UActive Publication Date: 2025-10-17JIANGSU ZHONGTIAN TECH CO LTD +3
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Patent Information

Application Number
CN202521896059.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2025-10-17
Estimated Expiration
2035-09-04

AI Technical Summary

Technical Problem

Existing automatic coating equipment for cable production can only perform one coating and cannot process multiple rolls of cable at the same time, resulting in high labor intensity and low efficiency.

Method used

An automatic coating equipment for cable production is designed. It adopts the inlet and outlet turntables to thread multiple cables at the same time, realizes automatic switching of cables through the drive motor and gear system, and combines the detachable sleeve and sealing plate structure to adapt to different cable specifications.

Benefits of technology

It realizes the automatic coating of multiple cables, improves processing efficiency, reduces labor intensity, and enhances the versatility and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic coating equipment for cable production, relates to the technical field of cable coating, and solves the problems that the existing automatic coating equipment for cable production generally only can be used for coating a cable once, an oil tank needs to be emptied after the coating is finished, and then the cable penetrates through the oil tank again, so that the labor intensity is improved. Comprising an oil storage tank, the two ends of the oil storage tank are rotationally connected with a wire inlet rotating disc and a wire outlet rotating disc respectively, a plurality of wire inlet assemblies and a plurality of wire outlet assemblies are arranged in the wire inlet rotating disc and the wire outlet rotating disc around the axis respectively, and a cable enters the oil storage tank from the wire inlet assemblies and then leaves the oil storage tank from the wire outlet assemblies. The liquid level in the oil storage tank is higher than one or more pairs of wire inlet assemblies and wire outlet assemblies at the lowest position, and a through hole is formed in the side face of the oil storage tank so that a cable can enter the wire inlet assemblies or leave the wire outlet assemblies. A plurality of cables can be arranged in a penetrating mode at the same time, after coating of one cable is finished, another cable can be immediately switched, the machining efficiency is improved, and the effect of reducing labor intensity is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable coating technical field, especially in cable production automatic coating equipment. BACKGROUND

[0002] The corrosion resistance of cable is an important factor influencing the safe, stable and reliable operation of power grid, especially in some marine climate, serious industrial pollution and saline-alkali area and other severe natural environment, the corrosion rate is accelerating, which greatly shortens its service period, and in order to slow down the corrosion of cable surface, the rust and corrosion prevention through surface coating grease can not only play the corrosion prevention effect, but also effectively prevent the damage of cable caused by contact and friction between each other when winding, thereby effectively protecting the cable.

[0003] But the current cable production automatic coating equipment, generally can only supply cable for once coating work, for the multi-roll cable raw material, after its coating ends, the oil tank needs to be emptied or rethreaded into the oil tank, which is time-consuming and laborious, greatly increasing the labor intensity. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of cable production automatic coating equipment, it can simultaneously thread multiple cables, after the coating of one cable ends, it can immediately switch to another cable, improve processing efficiency, and reduce labor intensity.

[0005] The above technical purpose of the utility model is realized by the following technical scheme:

[0006] A kind of cable production automatic coating equipment, including oil storage tank, the oil storage tank two ends are respectively equipped with rotationally connected with incoming line turntable and outgoing line turntable, incoming line turntable and outgoing line turntable are respectively equipped with a plurality of incoming line assemblies and outgoing line assemblies around axis, cable enters oil storage tank from incoming line assembly, then leaves oil storage tank from outgoing line assembly, the liquid level in oil storage tank is higher than the lowest one or more pairs of incoming line assembly and outgoing line assembly.

[0007] By adopting the above technical scheme, incoming line turntable and outgoing line turntable can simultaneously thread multiple cables, cable enters oil storage tank from incoming line assembly, then leaves oil storage tank from outgoing line assembly, after the coating of one cable ends, it can immediately rotate turntable to switch to another cable, improve processing efficiency, and reduce labor intensity.

[0008] Further, the oil storage tank side is provided with through hole, for cable to enter incoming line assembly or leave outgoing line assembly.

[0009] By adopting the above technical scheme, the direct switching of multiple cables is facilitated, and the work efficiency is improved.

[0010] Further, the fixed shaft is connected between the incoming wire turntable and the outgoing wire turntable.

[0011] By adopting the above technical scheme, the stability of the position relationship between the incoming wire turntable and the outgoing wire turntable is realized, and problems such as skewing are reduced.

[0012] Further, the driving motor is arranged in the oil storage tank, the driving motor is connected with the driving gear, and the periphery of the incoming wire turntable and / or the outgoing wire turntable is provided with a tooth shape matched with the driving gear.

[0013] By adopting the above technical scheme, the automatic switching work of the plurality of cables is realized, the labor intensity is reduced, and the contact with the incoming wire turntable or the outgoing wire turntable covered with oil is reduced.

[0014] Further, the through hole on the oil storage tank is arc-shaped, and the lower end of the through hole is provided with a rotating groove, and the two side surfaces of the incoming wire turntable and the outgoing wire turntable abut in the corresponding rotating grooves.

[0015] By adopting the above technical scheme, the rotation of the incoming wire turntable and the outgoing wire turntable is realized,

[0016] Further, a plurality of abutting rollers are arranged in the rotating groove, and the lower side of the incoming wire turntable and the outgoing wire turntable abuts on each abutting roller.

[0017] By adopting the above technical scheme, the abutment and rotation of the incoming wire turntable and the outgoing wire turntable are facilitated.

[0018] Further, the oil storage tank is further provided with a recovery tank at two ends.

[0019] By adopting the above technical scheme, external dirt is reduced, the recovery can be performed when the sealing of the incoming wire turntable or the outgoing wire turntable fails, the amount of leakage is reminded, and maintenance and inspection are facilitated.

[0020] Further, the incoming wire assembly and the outgoing wire assembly comprise a sleeve detachably connected to the incoming wire turntable or the outgoing wire turntable, and the sleeve is provided with a cable sleeve or a sealing plate.

[0021] By adopting the above technical scheme, different sleeves can be replaced according to the specifications of the cables, so that the cable sleeve inside can better pass through the corresponding cable, and the sealing plate can be used for plugging when not needed, and only the cable sleeve needed is reserved.

[0022] In summary, the utility model has the following beneficial effects:

[0023] The incoming wire turntable and the outgoing wire turntable are provided with multiple cables at the same time, the cable enters the oil storage tank from the incoming wire assembly, then leaves the oil storage tank from the outgoing wire assembly, after the coating of one cable is completed, the turntable can be rotated immediately to switch to another cable, the processing efficiency is improved, and the labor intensity is reduced; the incoming wire assembly and the outgoing wire assembly can replace different sleeves and cable sleeves according to the cable size, the versatility for different cables is improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of the drawings.

[0025] Figure 1 It is a whole structure schematic diagram of a cable anti-corrosion grease coating equipment of the present application.

[0026] Figure 2 It is a side structure schematic diagram of a cable anti-corrosion grease coating equipment of the present application.

[0027] In the figure, 1, oil storage tank; 11, rotating groove; 12, abutting roller; 13, recovery tank; 2, incoming wire turntable; 21, sleeve; 22, cable sleeve; 3, outgoing wire turntable; 4, fixed shaft; 5, driving motor; 51, driving gear. DETAILED DESCRIPTION

[0028] The specific embodiments of the present application will be further described below in combination with the drawings, and the embodiments do not constitute a limitation on the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0029] A kind of cable production automatic coating equipment, as shown in Figure 1 It includes oil storage tank 1, oil storage tank 1 two ends are respectively provided with incoming wire turntable 2 and outgoing wire turntable 3 rotationally connected, incoming wire turntable 2 and outgoing wire turntable 3 are respectively arranged with a plurality of incoming wire assemblies and outgoing wire assemblies around axis, cable enters oil storage tank 1 from incoming wire assembly, then leaves oil storage tank 1 from outgoing wire assembly, the liquid level in oil storage tank 1 is higher than the lowest one or more pairs of incoming wire assembly and outgoing wire assembly.

[0030] As shown in Figure 1 And Figure 2As shown, specifically, the oil tank 1 side is provided with a through hole for the cable into the wire assembly or from the wire assembly, in this embodiment, the through hole of the oil tank 1 is an arc-shaped through hole, and the lower end of the through hole is welded with an arc-shaped rotating groove 11, the cross section of the rotating groove 11 is U-shaped, including an outer sealing plate and an inner sealing plate, the wire inlet rotating disc 2 and the wire outlet rotating disc 3 are abutted between the corresponding outer sealing plate and inner sealing plate;

[0031] As shown in

[0032] As shown in Figure 1 and Figure 2 The wire inlet rotating disc 2 and the wire outlet rotating disc 3 are connected with a fixed shaft 4, the fixed shaft 4 can be provided with multiple or fixed one, to realize the synchronous rotation of the wire inlet rotating disc 2 and the wire outlet rotating disc 3, improve the stability, avoid the skew; in other embodiments, the wire inlet rotating disc 2 and the wire outlet rotating disc 3 can also be rotatably connected to the two ends of the fixed shaft 4 through the bearing, improve the stability at the same time, so that the wire inlet rotating disc 2 and the wire outlet rotating disc 3 can freely rotate, arbitrarily drive one-sided rotation adjustment, improve the flexibility;

[0033] In some embodiments, the upper side of the oil tank 1 is detachably connected with a driving motor 5 through a screw, the driving motor 5 is connected with a driving gear 51, and the wire inlet rotating disc 2 and the wire outlet rotating disc 3 are provided with a tooth shape matched with the driving gear 51, to realize automatic switching, in this embodiment, the driving motor 5 is symmetrically provided with two, respectively driving the wire inlet rotating disc 2 and the wire outlet rotating disc 3, it can also be driven by one of the rotating discs or the middle fixed shaft 4, to realize the driving rotation of the whole; one half of the wire inlet rotating disc 2 and the wire outlet rotating disc 3 is circular and abuts on each abutting roller 12, and the other half is tooth-shaped and engaged with the driving gear 51;

[0034] In order to recover the possible oil leakage, facilitate the observation and maintenance of the leakage, the oil tank 1 is also fixed with a recovery tank 13 at both ends, which is connected to the corresponding wire inlet rotating disc 2 and wire outlet rotating disc 3 outside the lower side, and the recovery tank 13 can be connected with an oil discharge pipe for oil discharge or circulation.

[0035] As shown in Figure 2As shown, in order to improve the versatility, in the embodiment, the incoming line assembly and the outgoing line assembly include a sleeve 21 which is detachably connected to the incoming line turntable 2 or the outgoing line turntable 3, the sleeve 21 is externally provided with threads and is connected to the corresponding threaded hole of the incoming line turntable 2 or the outgoing line turntable 3 by a threaded connection to realize fixation; the sleeve 21 is internally fixed with a cable sleeve 22 or a sealing plate to realize sleeve connection or complete sealing in the sleeve 21, so that the incoming line assembly and the outgoing line assembly can replace different sleeves 21 and cable sleeves 22 according to the cable size, improving the versatility for different cables, wherein the inner end of the outgoing line assembly can also be connected to an oil scraping plate and the like to scrape off excess grease.

[0036] Working principle:

[0037] The incoming line turntable 2 and the outgoing line turntable 3 are simultaneously provided with a plurality of cables, the cables enter the oil storage tank 1 from the incoming line assembly and then leave the oil storage tank 1 from the outgoing line assembly, through the rotation of the incoming line turntable 2 and the outgoing line turntable 3, one cable which needs to be coated is located at the lowermost position and is immersed in the oil, other cables are located above the liquid level (and can also be partially immersed in the oil), the cable at the lowermost position is continuously conveyed forward to complete coating, before the coating of the cable is completed, the incoming line turntable 2 and the outgoing line turntable 3 are continuously rotated to switch to another cable,

[0038] The previous cable first leaves the incoming line assembly, completely falls into the oil storage tank 1, and finally leaves from the outgoing line assembly, and waits to be replaced by the sleeve 21 with a sealing plate after the next cable is inserted (this step can also be performed after all the cables are coated), the next cable is rotated to the lowermost position and is installed to perform the above coating work according to the above steps.

[0039] The above is only a preferred embodiment of the present application and is not used to limit the present application, those skilled in the art can make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the technical scheme of the present application.

Claims

1. An automatic coating equipment for cable production, characterized by: It includes an oil storage tank, and both ends of the oil storage tank are respectively provided with an incoming line turntable and an outgoing line turntable rotatably connected. A number of incoming line components and outgoing line components are respectively provided around the axis in the incoming line turntable and the outgoing line turntable. The cables enter the oil storage tank from the incoming line components and then leave the oil storage tank from the outgoing line components. The liquid level in the oil storage tank is only higher than the lowest incoming line component and outgoing line component.

2. The automatic coating equipment for cable production according to claim 1, characterized in that: A through hole is provided on the side of the oil storage tank for cables to enter the incoming cable assembly or leave the outgoing cable assembly.

3. The automatic coating equipment for cable production according to claim 1 or 2, characterized in that: A fixed shaft is connected between the inlet turntable and the outlet turntable.

4. The automatic coating equipment for cable production according to claim 1, characterized in that: A driving motor is provided in the oil storage tank, and the driving motor is connected to a driving gear. The outer periphery of the inlet turntable and / or the outlet turntable is provided with a tooth shape adapted to the driving gear.

5. The automatic coating equipment for cable production according to claim 2, characterized in that: The through hole on the oil storage tank is arc-shaped, and a rotation groove is provided at the lower end of the through hole, and the two side surfaces of the inlet turntable and the outlet turntable abut against the corresponding rotation grooves.

6. The automatic coating equipment for cable production according to claim 5, characterized in that: A plurality of abutment rollers are arranged in the rotating groove, and the lower sides of the inlet turntable and the outlet turntable abut against each abutment roller.

7. The automatic coating equipment for cable production according to claim 6, characterized in that: Recovery boxes are also provided at both ends of the oil storage tank.

8. The automatic coating equipment for cable production according to claim 1, characterized in that: The incoming line assembly and the outgoing line assembly include a sleeve detachably connected to the incoming line turntable or the outgoing line turntable, and a cable sleeve or a sealing plate is provided in the sleeve.