Outer wall cleaning device for air compressor production

By designing an outer wall cleaning device for air compressor production with a spraying part and a scraping part, and using a movable frame and a brush roller driven by a cylinder and a motor, the problem of difficult removal of strongly adhesive impurities is solved, and the outer wall of the air compressor is thoroughly cleaned and stable operation is achieved.

CN223440557UActive Publication Date: 2025-10-17YANCHENG ZHENHAN ELECTRIC APPLIANCE MFGCO LTD
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Patent Information

Application Number
CN202422832433.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-17
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing technologies make it difficult to effectively remove highly adhesive impurities during the production process of air compressors, which affects cleanliness.

Method used

An outer wall cleaning device for air compressor production is designed, which includes a spraying part and a scraping part. Through a movable frame and a brush roller driven by a cylinder and a motor, flexible spraying and close contact cleaning of the air compressor surface can be achieved.

Benefits of technology

It achieves the thorough removal of strongly adhesive impurities, ensuring efficient cleaning of the outer wall of the air compressor, and operational stability and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air compressor outer wall cleaning, and discloses an air compressor production outer wall cleaning device which comprises a cleaning bin, observation glass is fixedly installed on the front face of the cleaning bin, a bottom plate is fixedly arranged on the bottom face of the cleaning bin, a cleaning mechanism is arranged in the cleaning bin, and a moving mechanism is arranged above the bottom plate. A limiting groove is formed in the back face of the cleaning bin. The air cylinder drives the moving frame and the moving rod to move, then the spraying area of the spraying head is adjusted, the spraying head can be flexibly adjusted according to different requirements, it is ensured that the spraying effect is optimal, impurities with low adhesion are scraped away, the motor drives the disc and the hinge rod to move, and therefore the spraying effect is improved. The front brush roller and the rear brush roller can get close to each other and make close contact with the surface of the air compressor, in the horizontal moving process of the air compressor, the brush rollers conduct scraping and cleaning on the surface of the air compressor, impurities with high adhesion can be scraped away, and thorough cleaning is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to air compressor outer wall cleaning technical field, concretely is an outer wall cleaning device for air compressor production. BACKGROUND

[0002] The working principle of air compressor is that air is compressed to high pressure state through a compressor, and then the high pressure gas is stored in a storage tank, when compressed air is needed, the compressor releases the gas in the gas storage tank, and delivers it to the place where it is needed through a pipeline, different kinds of air compressors have slightly different working principles, for example, piston air compressor compresses gas through the reciprocating motion of piston, and screw air compressor reduces the volume of gas through rotating screw to compress gas;

[0003] After the production process ends, the surface of air compressor often adheres various impurities, which are often difficult to remove easily, the current cleaning method mainly sprays cleaning to the surface of air compressor, although it can remove part of impurities to a certain extent, but for those impurities with strong adhesion and difficult to fall off, the cleaning effect is greatly discounted, the impurities still adhere tightly to the outer wall of air compressor, which affects the overall cleanliness.

[0004] Therefore, an outer wall cleaning device for air compressor production is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an outer wall cleaning device for air compressor production to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme: an outer wall cleaning device for air compressor production, including cleaning bin, the cleaning bin front fixed installation has observation glass, the cleaning bin bottom is fixedly arranged with bottom plate, the cleaning bin inside is provided with cleaning mechanism, the bottom plate top is provided with moving mechanism;

[0007] The back of the cleaning bin is provided with a limiting groove;

[0008] The cleaning mechanism includes a spraying part and a scraping part.

[0009] The moving mechanism includes a placing part and a driving part.

[0010] Preferably, the spraying part comprises a water storage tank fixedly arranged on the top surface of the cleaning bin, a water pump mounted at the back of the water storage tank, the water pump being in communication with the water storage tank, a water delivery pipe mounted at the lower end of the water pump, a connecting seat mounted at the lower end of the water delivery pipe, two connecting seats arranged in front of and behind the connecting seat, a nozzle mounted on the bottom surface of the connecting seat, and adjustment plates hingedly arranged at the distal ends of the two connecting seats away from each other, wherein the water pump transports water in the water storage tank to the connecting seat, and then sprays the water out of the nozzle at the lower end of the connecting seat to spray the air compressor.

[0011] Preferably, a connecting plate is fixedly arranged between the two connecting seats, a pneumatic cylinder is fixedly arranged on the top surface of the connecting plate, a moving frame is fixedly arranged on the right side of the output shaft of the pneumatic cylinder, a mouth-shaped frame is fixedly arranged on the top surface of the connecting plate, and the moving frame is slidingly connected to the inner wall of the mouth-shaped frame at the front and rear ends of the moving frame inside the mouth-shaped frame, and a moving rod is hingedly arranged at the right end of the moving frame.

[0012] Preferably, the other end of the moving rod is hingedly arranged with a moving plate, the moving plate penetrates through the upper end of the connecting seat and is slidingly connected to the connecting seat, the distal ends of the two moving plates away from each other are hingedly arranged with a driving plate, and the other end of the driving plate is hingedly arranged with the adjustment plate, wherein the pneumatic cylinder drives the moving frame to move, the moving frame drives the moving rod to deflect, and the moving rod drives the two moving plates to move away from each other during the deflection of the moving rod.

[0013] Preferably, the scraping part comprises a placing frame, two placing frames are arranged in front of and behind the placing frame, brush rollers are fixedly arranged on the inner walls of the placing frames, positioning frames are arranged above the placing frames, two positioning frames are arranged on the left and right sides of the placing frames, and the upper ends of the placing frames penetrate through the positioning frames and are slidingly connected to the inner walls of the positioning frames.

[0014] Preferably, a fixing seat is fixedly arranged on the inner wall of the cleaning bin, the lower end of the fixing seat is fixedly connected with the positioning frame, a motor is fixedly arranged on the inner wall of the fixing seat, a disc is fixedly arranged on the output shaft of the motor, the lower end of the disc is bearingly connected to the inner wall of the positioning frame, a hinged rod is hingedly arranged on the top surface of the disc, and the other end of the hinged rod is hingedly arranged with the placing frame, wherein the motor drives the disc and the hinged rod to move, so that the two brush rollers can move close to each other and tightly contact the surface of the air compressor.

[0015] Preferably, the placing part comprises a placing plate, the placing plate is located inside the cleaning bin, pulleys are mounted on the bottom surface of the placing plate, sliding rails are fixedly arranged on the top surface of the bottom plate, the lower ends of the pulleys are located on the sliding rails and are slidingly connected to the sliding rails, and the placing plate slides on the sliding rails through the pulleys, thereby reducing the frictional resistance and making the entire movement process more stable.

[0016] Preferably, the driving part includes a hydraulic cylinder, which is fixedly arranged on the top surface of the base plate, and a limit plate is fixedly arranged on the left side of the hydraulic cylinder output shaft. The front end of the limit plate passes through the limit slot and is fixedly connected to the placement plate. The limit plate is slidingly connected to the inner wall of the limit slot. The hydraulic cylinder drives the limit plate to move, and the limit plate drives the placement plate and the air compressor on the placement plate to move.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the outer wall cleaning device for air compressor production,

[0018] 1) The cylinder drives the movement of the movable frame and the movable rod to adjust the spraying area of ​​the nozzle, so that the nozzle can be flexibly adjusted according to different needs to ensure the best spraying effect and scrape off impurities with low adhesion. The motor drives the movement of the disc and the hinged rod so that the front and rear brush rollers can approach each other and closely contact the surface of the air compressor. During the horizontal movement of the air compressor, the brush rollers scrape and clean the surface of the air compressor, which can scrape off impurities with high adhesion, ensuring thorough cleaning.

[0019] 2) The limit plate is driven by the hydraulic cylinder to move, ensuring that the air compressor can be accurately moved to the bottom of the spraying and scraping parts. This is crucial for subsequent spraying and scraping, ensuring the stability and accuracy of the operation. The placement plate slides on the slide rail through the pulley, reducing friction resistance and making the entire movement process smoother. At the same time, the wear resistance of the pulley and slide rail also ensures the long-term stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a three-dimensional view of the water storage tank, water pump and water pipe of the utility model;

[0022] Figure 3 This is a three-dimensional view of the placement rack, brush roller and positioning rack of the utility model;

[0023] Figure 4 This is a three-dimensional view of the mobile mechanism of the utility model.

[0024] In the figure: 1 cleaning chamber, 2 observation glass, 3 bottom plate, 4 cleaning mechanism, 41 water storage tank, 42 ​​water pump, 43 water pipe, 44 connecting seat, 45 adjustment plate, 46 connecting plate, 47 cylinder, 48 moving frame, 49 die frame, 410 moving rod, 411 moving plate, 412 driving plate, 413 placement frame, 414 brush roller, 415 positioning frame, 416 fixed seat, 417 motor, 418 disc, 419 hinged rod, 5 moving mechanism, 51 placement plate, 52 pulley, 53 slide rail, 54 hydraulic cylinder, 55 limit plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0026] Embodiment one: please refer to Figures 1-4 The present application provides a technical solution: an outer wall cleaning device for air compressor production, comprising a cleaning bin 1, an observation glass 2 is fixedly installed on the front of the cleaning bin 1, a bottom plate 3 is fixedly arranged on the bottom surface of the cleaning bin 1, a cleaning mechanism 4 is arranged inside the cleaning bin 1, and a moving mechanism 5 is arranged above the bottom plate 3.

[0027] A limiting groove is formed on the back of the cleaning bin 1.

[0028] The cleaning mechanism 4 comprises a spraying part and a scraping part.

[0029] The moving mechanism 5 comprises a placing part and a driving part.

[0030] The spraying part comprises a water storage tank 41, the water storage tank 41 is fixedly arranged on the top surface of the cleaning bin 1, a water pump 42 is installed at the rear of the water storage tank 41, the water pump 42 and the water storage tank 41 are in communication with each other, a water delivery pipe 43 is installed at the lower end of the water pump 42, a connecting seat 44 is installed at the lower end of the water delivery pipe 43, two connecting seats 44 are arranged in front of and behind the connecting seat 44, a spray head is installed on the bottom surface of the connecting seat 44, and an adjusting plate 45 is hingedly arranged at the distal end of the two connecting seats 44 away from each other.

[0031] A connecting plate 46 is fixedly arranged between the two connecting seats 44, a gas cylinder 47 is fixedly arranged on the top surface of the connecting plate 46, a moving frame 48 is fixedly arranged on the right side surface of the output shaft of the gas cylinder 47, a mouth-shaped frame 49 is fixedly arranged on the top surface of the connecting plate 46, the moving frame 48 is located inside the mouth-shaped frame 49 and is slidably connected with the inner wall of the mouth-shaped frame 49 at the two ends of the moving frame 48, and a moving rod 410 is hingedly arranged at the right end of the moving frame 48.

[0032] The other end of the moving rod 410 is hingedly arranged with a moving plate 411, the moving plate 411 penetrates through the upper end of the connecting seat 44 and is slidably connected with the connecting seat 44, the distal ends of the two moving plates 411 away from each other are hingedly arranged with a driving plate 412, and the other end of the driving plate 412 is hingedly arranged with the adjusting plate 45.

[0033] The scraping part comprises two placing racks 413 arranged in front and back, a brush roller 414 fixedly arranged on the inner wall of the placing rack 413, and a positioning rack 415 arranged above the placing rack 413, wherein two positioning racks 415 are arranged in left and right, and the upper end of the placing rack 413 penetrates through the positioning rack 415 and is in sliding connection with the inner wall of the positioning rack 415.

[0034] The inner wall of the cleaning bin 1 is fixedly provided with a fixed seat 416, the lower end of the fixed seat 416 is fixedly connected with the positioning rack 415, the inner wall of the fixed seat 416 is fixedly provided with a motor 417, the output shaft of the motor 417 is fixedly provided with a disc 418, the lower end of the disc 418 is in bearing connection with the inner wall of the positioning rack 415, the top surface of the disc 418 is hingedly provided with a hinge rod 419, and the other end of the hinge rod 419 is hinged with the placing rack 413.

[0035] Further, when the air compressor moves below the spraying part, the water pump 42 is started, the water pump 42 transports the water in the water storage tank 41 to the connecting seat 44, and then sprays out from the nozzle at the lower end of the connecting seat 44 to spray the air compressor, at the same time, the air cylinder 47 is started, the air cylinder 47 drives the moving frame 48 to move, the moving frame 48 drives the moving rod 410 to deflect, the moving rod 410 drives the front and rear two moving plates 411 to move away from each other during deflection, the moving plate 411 drives the driving plate 412 to deflect during movement, the driving plate 412 drives the adjusting plate 45 to deflect during deflection, and the spraying area of the nozzle is increased, when the air compressor moves to the scraping part, the motor 417 is started, the motor 417 drives the disc 418 to rotate, the disc 418 drives the front and rear two hinge rods 419 to move close to each other during rotation, the front and rear two hinge rods 419 drive the lower placing racks 413 to move synchronously, so that the brush rollers 414 on the front and rear two placing racks 413 move close to each other, and the front and rear two brush rollers 414 respectively contact the front and rear sides of the air compressor, and the brush roller 414 scrapes and cleans the surface of the air compressor when the air compressor moves horizontally;

[0036] Further, the movement of the air cylinder 47 drives the moving frame 48 and the moving rod 410, and then adjusts the spraying area of the nozzle, so that the nozzle can be flexibly adjusted according to different needs, to ensure that the spraying effect reaches the best, and the impurities with low adhesion are scraped off, the movement of the motor 417 drives the disc 418 and the hinge rod 419, so that the front and rear two brush rollers 414 can move close to each other and tightly contact the surface of the air compressor, and the brush roller 414 scrapes and cleans the surface of the air compressor during the horizontal movement of the air compressor, so that the impurities with high adhesion can be scraped off, to ensure the thoroughness of cleaning;

[0037] Embodiment two: please refer to Figures 1-4And on the basis of embodiment one, further get: The placing part comprises a placing plate 51, the placing plate 51 is located inside the cleaning bin 1, the bottom surface of the placing plate 51 is provided with a pulley 52, the top surface of the bottom plate 3 is fixedly provided with a sliding rail 53, the lower end of the pulley 52 is located on the sliding rail 53 and is in sliding connection with the sliding rail 53.

[0038] The driving part comprises a hydraulic cylinder 54, the hydraulic cylinder 54 is fixedly arranged on the top surface of the bottom plate 3, the left side surface of the output shaft of the hydraulic cylinder 54 is fixedly provided with a limiting plate 55, the front end of the limiting plate 55 penetrates through a limiting groove and is fixedly connected with the placing plate 51, and the limiting plate 55 is in sliding connection with the inner wall of the limiting groove.

[0039] Further, the air compressor in the embodiment is placed on the placing plate 51, the hydraulic cylinder 54 is started, the hydraulic cylinder 54 drives the limiting plate 55 to move, the limiting plate 55 drives the placing plate 51 and the air compressor on the placing plate 51 to move, and the air compressor is driven to move to below the spraying part and the scraping part, and when the placing plate 51 moves, the pulley 52 is driven to slide on the sliding rail 53.

[0040] Further, the air compressor in the embodiment is placed on the placing plate 51, the hydraulic cylinder 54 is started, the hydraulic cylinder 54 drives the limiting plate 55 to move, the limiting plate 55 drives the placing plate 51 and the air compressor on the placing plate 51 to move, and the air compressor is driven to move to below the spraying part and the scraping part, and when the placing plate 51 moves, the pulley 52 is driven to slide on the sliding rail 53.

[0041] In use, the air compressor is placed on the placement plate 51, the hydraulic cylinder 54 is started, the hydraulic cylinder 54 drives the limiting plate 55 to move, the limiting plate 55 drives the placement plate 51 and the air compressor on the placement plate 51 to move, and the air compressor is moved to below the spraying part and the scraping part, the pulley 52 is driven to slide on the slide rail 53 when the placement plate 51 moves, the air compressor is moved to below the spraying part, the water pump 42 is started, the water pump 42 transports the water in the water storage tank 41 to the connecting seat 44, and then the water is sprayed out from the nozzle at the lower end of the connecting seat 44, the air compressor is sprayed, at the same time, the air cylinder 47 is started, the air cylinder 47 drives the moving frame 48 to move, the moving frame 48 drives the moving rod 410 to deflect, the moving rod 410 drives the front and rear two moving plates 411 to move away from each other during deflection, the moving plate 411 drives the driving plate 412 to deflect when moving, the driving plate 412 drives the adjusting plate 45 to deflect, the spraying area of the nozzle is increased, the air compressor is moved to the scraping part, the motor 417 is started, the motor 417 drives the disc 418 to rotate, the disc 418 drives the front and rear two hinged rods 419 to move close to each other when rotating, the front and rear two hinged rods 419 drive the lower placement frame 413 to move synchronously, so that the brush rollers 414 on the front and rear two placement frames 413 move close to each other, the front and rear two brush rollers 414 respectively contact the front and rear sides of the air compressor, and the brush rollers 414 scrape and clean the surface of the air compressor when the air compressor moves horizontally.

[0042] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the spirit and scope of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An outer wall cleaning device for air compressor production, comprising a cleaning chamber (1), characterized in that: An observation glass (2) is fixedly mounted on the front of the cleaning chamber (1), a bottom plate (3) is fixedly mounted on the bottom surface of the cleaning chamber (1), a cleaning mechanism (4) is disposed inside the cleaning chamber (1), and a moving mechanism (5) is disposed above the bottom plate (3); The back of the cleaning chamber (1) is provided with a limiting groove; The cleaning mechanism (4) comprises a spraying portion and a scraping portion; The moving mechanism (5) comprises a placement portion and a driving portion.

2. The outer wall cleaning device for air compressor production according to claim 1, characterized in that: The spraying part includes a water storage tank (41), the water storage tank (41) is fixedly arranged on the top surface of the cleaning chamber (1), a water pump (42) is installed behind the water storage tank (41), the water pump (42) and the water storage tank (41) are communicated with each other, a water delivery pipe (43) is installed at the lower end of the water pump (42), and a connecting seat (44) is installed at the lower end of the water delivery pipe (43), two connecting seats (44) are provided at the front and rear, a nozzle is installed on the bottom surface of the connecting seat (44), and an adjustment plate (45) is hingedly provided at the far ends of the two connecting seats (44).

3. The outer wall cleaning device for air compressor production according to claim 2, characterized in that: A connecting plate (46) is fixedly provided between the front and rear connecting seats (44), a cylinder (47) is fixedly provided on the top surface of the connecting plate (46), a movable frame (48) is fixedly provided on the right side of the output shaft of the cylinder (47), a mouth frame (49) is fixedly provided on the top surface of the connecting plate (46), the front and rear ends of the movable frame (48) are located inside the mouth frame (49) and are slidably connected to the inner wall of the mouth frame (49), and a movable rod (410) is hingedly provided on the right end of the movable frame (48).

4. The outer wall cleaning device for air compressor production according to claim 3, characterized in that: The other end of the moving rod (410) is hingedly provided with a moving plate (411), the moving plate (411) passes through the upper end of the connecting seat (44) and is slidably connected to the connecting seat (44), and the front and rear ends of the moving plates (411) are hingedly provided with a driving plate (412) away from each other, and the other end of the driving plate (412) is hingedly connected to the adjustment plate (45).

5. The outer wall cleaning device for air compressor production according to claim 1, characterized in that: The scraping portion comprises a placement rack (413), two of the placement racks (413) are provided at the front and rear, a brush roller (414) is fixedly provided on the inner wall of the placement rack (413), a positioning rack (415) is provided above the placement rack (413), two of the positioning racks (415) are provided at the left and right, and the upper end of the placement rack (413) passes through the positioning rack (415) and is slidably connected to the inner wall of the positioning rack (415).

6. The outer wall cleaning device for air compressor production according to claim 5, characterized in that: A fixing seat (416) is fixedly provided on the inner wall of the cleaning chamber (1), the lower end of the fixing seat (416) is fixedly connected to the positioning frame (415), a motor (417) is fixedly provided on the inner wall of the fixing seat (416), a disc (418) is fixedly provided on the output shaft of the motor (417), the lower end of the disc (418) is connected to the inner wall bearing of the positioning frame (415), a hinged rod (419) is hingedly provided on the top surface of the disc (418), and the other end of the hinged rod (419) is hingedly connected to the placement frame (413).

7. The outer wall cleaning device for air compressor production according to claim 1, characterized in that: The placement portion comprises a placement plate (51), the placement plate (51) being located inside the cleaning chamber (1), a pulley (52) being installed on the bottom surface of the placement plate (51), a slide rail (53) being fixedly provided on the top surface of the bottom plate (3), and the lower end of the pulley (52) being located on the slide rail (53) and being slidably connected to the slide rail (53).

8. The outer wall cleaning device for air compressor production according to claim 1, characterized in that: The driving part includes a hydraulic cylinder (54), the hydraulic cylinder (54) is fixedly arranged on the top surface of the bottom plate (3), a limiting plate (55) is fixedly arranged on the left side of the output shaft of the hydraulic cylinder (54), the front end of the limiting plate (55) passes through the limiting groove and is fixedly connected to the placement plate (51), and the limiting plate (55) is slidably connected to the inner wall of the limiting groove.