Short-distance rapid pipe cleaning device suitable for pipeline before CCTV detection
By designing a desilting steel drum and winch system suitable for pipeline CCTV inspection, the problems of low pipeline cleaning efficiency and high cost are solved, and a fast and economical pipeline cleaning effect is achieved to meet the inspection requirements.
Patent Information
- Application Number
- CN202422571759.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing technology has the problems of low efficiency of manual cleaning before CCTV inspection of pipelines and high cost of silt removal vehicles.
A rapid pipe cleaning device including a dredging steel drum, a rope and a winch was designed. The dredging steel drum and the rope were connected by the winch. The rope was used to drive the dredging steel drum to slide in the pipeline, automatically cleaning the silt and collecting it in the steel drum.
It achieves fast and effective pipeline cleaning, meets CCTV detection requirements, improves detection efficiency, reduces the possibility of repeated cleaning, and saves construction time and costs.
Smart Images

Figure CN223440628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline cleaning, in particular to a short-distance rapid pipeline cleaning device suitable for pipelines before CCTV detection. Background Art
[0002] Pipeline CCTV (Closed Circuit Television) inspection, introduced in China in the mid-1990s for monitoring internal pipeline conditions and drainage pipeline health, is the most advanced and effective method for pipeline health monitoring internationally. Developed countries like Europe and the United States have adopted this method as an effective tool for drainage pipeline health inspections and the acceptance of newly built drainage channels. Pipeline CCTV inspection utilizes an advanced CCTV pipeline endoscopic television inspection system that automatically crawls inside the pipeline, detecting and recording conditions such as rust, scaling corrosion, perforations, and cracks. This system simultaneously records the pipeline's internal conditions, transforming hidden underground pipelines into a computer-viewable internal video. This allows management departments to develop the most appropriate pipeline treatment plan based on the pipeline's condition, and further evaluation based on inspection technical regulations, providing a crucial basis for developing repair plans.
[0003] In order to ensure that the CCTV inspection robot passes smoothly in the pipeline, the pipeline needs to be cleaned before inspection. The existing technology mostly adopts manual custody and silt removal vehicle suction. Manual custody is difficult to clean the sediment and stone chips at the bottom, and the cleaning efficiency is low. The use of silt removal vehicles requires a large investment. For this reason, we have developed a device for short-distance cleaning of pipelines before CCTV inspection. Utility Model Content
[0004] The purpose of the utility model is to solve the problems in the prior art of low manual cleaning efficiency and high cleaning cost of silt removal vehicles when cleaning pipelines before CCTV inspection, and to propose a short-distance rapid pipe cleaning device suitable for pipelines before CCTV inspection.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A short-distance rapid pipe cleaning device suitable for pipeline CCTV inspection before inspection comprises a desilting steel drum corresponding to a drainage pipe, a rope for pulling the desilting steel drum, and a winch, wherein the desilting steel drum and the winch are connected by a rope.
[0007] Furthermore, the dredging steel cylinder is a cylinder structure with one end closed and the other end open.
[0008] Furthermore, one end of the opening of the dredging steel cylinder is a needle-shaped oblique structure.
[0009] Furthermore, an oblique blade portion is provided on the edge of the oblique mouth structure, and the inclined surface of the oblique blade portion is located on the inner side of the dredging steel cylinder.
[0010] Further, the inside of the dredging steel cylinder is provided with a lock hook, which is detachably connected with the rope.
[0011] Further, the rope comprises first chains and second chains, the first chains are radially distributed, one end of the first chain is connected with the dredging steel cylinder, and the other end is connected with the second chain.
[0012] Further, the winch comprises a base, a motor and a winding drum, the motor and the winding drum are installed on the base, the winding drum is connected with the rope, and the base is provided with a fixing hole.
[0013] Compared with the prior art, the short-distance rapid pipe cleaning device suitable for pipeline CCTV detection before has the following beneficial effects:
[0014] The short-distance rapid pipe cleaning device suitable for pipeline CCTV detection before is used, the dredging steel cylinder is moved to one end of the drainage pipe to be cleaned, the dredging steel cylinder, the rope and the winch are connected, the dredging steel cylinder is driven to slide in the drainage pipe through the winch, the dredging steel cylinder is used for shoveling the sludge in the drainage pipe, and the sludge is automatically collected in the dredging steel cylinder, so that the sludge in the pipe can be cleaned at one time, the pipeline CCTV detection requirement is met, the problem of repeated pipe supporting does not occur, the detection speed of the pipeline is greatly accelerated, and the detection efficiency is improved.
[0015] Other advantages, objects and features of the present application will be set forth in part in the following description, and in part will become apparent to those skilled in the art from the following description, or can be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure perspective schematic view of the present application;
[0017] Figure 2 It is a whole structure front view schematic view of the present application;
[0018] Figure 3 It is a dredging steel cylinder structure perspective schematic view of the present application;
[0019] Figure 4 It is a dredging steel cylinder structure side view schematic view of the present application;
[0020] Figure 5 It is a dredging steel cylinder structure front view schematic view of the present application.
[0021] In the drawings:
[0022] 1, drain pipe; 2, dredging steel cylinder; 201, cylinder; 202, bevel blade part; 203, lock hook; 3, rope; 301, first lock chain; 302, second lock chain; 4, winch; 401, base; 402, motor; 403, winding drum. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0024] Referring to Figures 1-5 The utility model relates to a short distance rapid pipe cleaning device suitable for pipeline CCTV detection before, including with drain pipe 1 corresponding dredging steel cylinder 2, for pulling dredging steel cylinder 2's rope 3, winch 4, and winch 4 are connected through rope 3 between dredging steel cylinder 2.
[0025] Drain pipe 1 is the short distance drain pipeline of several meters, ten meters, and the size relationship between drain pipe 1 and dredging steel cylinder 2 is that drain pipe 1 can slide easily after dredging steel cylinder 2 is put into drain pipe 1, and drain pipe 1 after scraping off silt can meet the requirement of pipeline CCTV detection.
[0026] When using, start winch 4, wind rope 3, drive dredging steel cylinder 2 to scrape off the silt inside drain pipe 1 in drain pipe 1.
[0027] In the application, in the water purification plant construction project of certain coastal area, the pipe network reconstruction of old community is taken as an example, and the pipe material of drain pipe 1 is mostly DE300-PVC-UH pipe, and dredging treatment is needed when detecting the newly built pipeline.
[0028] The device is used for construction, the outer diameter of dredging steel cylinder 2 is 280mm, the length is 600mm, the pipe cleaning effect is good, the detection efficiency is higher, the overall detection time is shortened, the speed is greatly accelerated, the construction period is saved, and certain economic and social benefits are brought.
[0029] Dredging steel cylinder 2 is a cylinder structure with one end closed and the other end open, and the open end faces rope 3 and winch 4, so that dredging steel cylinder 2 can scrape off the silt in drain pipe 1 and also can hit the silt into the inside of dredging steel cylinder 2 and take out drain pipe 1.
[0030] The open end of dredging steel cylinder 2 is a needle-shaped bevel structure, specifically, the bevel structure is as Figure 1As shown, the axis of the dredging steel cylinder 2 is horizontal, the top axial length of the dredging steel cylinder 2 is smaller than the bottom axial length, forming a beveled structure, which facilitates the scraping of the silt while catching the silt falling from above and storing it into the dredging steel cylinder 2 during the travel of the dredging steel cylinder 2, and facilitates the shoveling of the silt at the bottom of the inner side of the drainage pipe 1.
[0031] The dredging steel cylinder 2 comprises a cylinder body 201, a beveled edge 202, and a locking hook 203. The beveled edge 202 is machined on the edge of the beveled structure, and the inclined surface of the beveled edge 202 is located on the inner side of the dredging steel cylinder 2, as shown in the specific embodiment of the beveled edge 202. Figures 3-5 As shown in the beveled edge 202, the inner wall edge on the same diameter of the beveled structure is located on the side away from the winch 4 during machining, so that the inclined surface of the beveled edge 202 faces the center of the cylinder body 201.
[0032] The inner side of the dredging steel cylinder 2 is provided with the locking hook 203, which is detachably connected with the rope 3. The rope 3 can be selected from iron chains, traction ropes, etc. In use, one end of the rope 3 is hung on the locking hook 203, and the other end is connected with the winding drum 403 of the winch 4.
[0033] The rope 3 comprises first locking chains 301 and second locking chains 302. The first locking chains 301 are radially distributed, one end of each first locking chain 301 is connected with the dredging steel cylinder 2, and the other end is connected with the second locking chain 302. The other end of the second locking chain 302 is connected with the winding drum 403, so that when the winding drum 403 pulls the dredging steel cylinder 2 through the second locking chain 302 and the first locking chain 301, the dredging steel cylinder 2 is more evenly and balancedly stressed.
[0034] The winch 4 comprises a base 401, a motor 402, and a winding drum 403. The motor 402 and the winding drum 403 are fixedly installed on the base 401. The winding drum 403 is connected with the rope 3. The winding drum 403 and the working end of the motor 402 are connected through a reduction gear box. The base 401 is provided with fixing holes. In use, the winch 4 is fixed on the empty land outside the drainage pipe 1 through the fixing holes to fix the winch 4.
[0035] Working principle: in use, the rope 3 is passed through the drainage pipe 1 to be cleaned and connected with the locking hook 203. The dredging steel cylinder 2 is placed at one end of the drainage pipe 1 to be cleaned, with the open end of the dredging steel cylinder 2 facing the inner side of the drainage pipe 1. Then the winch 4 is started, and the motor 402 drives the winding drum 403 to wind the rope 3.
[0036] The rope 3 drives the dredging steel cylinder 2 to slide in the drainage pipe 1, scrape the silt in the drainage pipe 1, and shovel and collect the silt into the dredging steel cylinder 2, until the dredging steel cylinder 2 is pulled out from the other end of the drainage pipe 1, for dredging operation of the pipeline for short-distance pipeline CCTV detection.
[0037] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, and all of them should be covered within the protection scope of the present application.
[0038] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0039] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.
Claims
1. A short-distance rapid pigging device suitable for pipelines before CCTV inspection, characterized in that: The device comprises a dredging steel cylinder (2) corresponding to the drainage pipe (1), a rope (3) for pulling the dredging steel cylinder (2), and a winch (4); the dredging steel cylinder (2) and the winch (4) are connected via the rope (3).
2. A short-distance rapid pigging device suitable for pipeline CCTV inspection before claim 1, characterized in that: The desilting steel cylinder (2) is a cylinder structure with one end closed and the other end open.
3. A short-distance rapid pigging device suitable for pipeline CCTV inspection before claim 2, characterized in that: One open end of the dredging steel cylinder (2) is a needle-shaped oblique opening structure.
4. The short-distance rapid pigging device for pipelines before CCTV inspection according to claim 3 is characterized in that: An oblique blade portion (202) is provided at the edge of the oblique mouth structure, and the oblique surface of the oblique blade portion (202) is located on the inner side of the dredging steel cylinder (2).
5. The short-distance rapid pigging device for pipelines before CCTV inspection according to claim 1 is characterized in that: A locking hook (203) is provided on the inner side of the desilting steel cylinder (2), and the locking hook (203) is detachably connected to the rope (3).
6. The short-distance rapid pigging device for pipelines before CCTV inspection according to claim 1 is characterized in that: The rope (3) comprises a first chain (301) and a second chain (302), wherein a plurality of the first chains (301) are radially distributed, one end of the first chain (301) is connected to the dredging steel cylinder (2), and the other end is connected to the second chain (302).
7. The short-distance rapid pigging device for pipelines before CCTV inspection according to claim 1 is characterized in that: The hoist (4) comprises a base (401), a motor (402), and a drum (403); the motor (402) and the drum (403) are mounted on the base (401); the drum (403) is connected to the rope (3); and a fixing hole is provided on the base (401).