Shaping device for manufacturing annealing furnace hanging roller beam
By designing a shaping device for the annealing furnace roller beam, a hydraulic press and a limit block drive mechanism are used to realize the automatic shaping of the roller beam, which solves the problem of high human resource consumption in the existing technology and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422959027.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In the prior art, the production process of the hanging roller beam requires a large amount of human resources, has low work efficiency, and is difficult to achieve automated and efficient production.
A shaping device for the hanging roller beam of an annealing furnace is designed. It adopts a hydraulic press, a limit block and a connecting rod drive mechanism. The cylinder drives the connecting rod and the connecting clamp to realize the rapid sliding shaping of the hanging roller beam, reducing manual operation.
The production efficiency of the hanging roller beam is improved, the labor cost is reduced, and the production safety and automation level are improved.
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Figure CN223440749U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to float glass production line technical field especially, relates to a shaping device of annealing lehr hanging roll beam manufacturing. BACKGROUND
[0002] The forming process of float glass production is completed in the tin bath into which protective gas is passed. The molten glass flows continuously from the pool furnace and floats on the surface of tin liquid with a relatively large specific gravity. Under the action of gravity and surface tension, the glass liquid spreads, flattens, forms an upper and lower surface, hardens and cools on the tin liquid surface, and is then introduced onto the transition roller table. The rollers of the transition roller table rotate to pull the glass ribbon out of the tin bath and into the annealing lehr. After annealing and cutting, flat glass products are obtained.
[0003] The rollers of the transition roller table are all installed in a hanging manner. The rollers are hung on the hanging roll beam through hanging bearing seats, which facilitates the installation and non-stop replacement of the rollers. During the production process of the hanging roll beam, it is necessary to shape and correct the straightness. However, the hanging roll beam has a certain length. The current solution is to manually move the hanging roll beam back and forth to achieve the purpose of shaping and correcting the entire hanging roll beam. However, this solution requires a large amount of human resources and has low work efficiency, which is not conducive to the automated and efficient production of the hanging roll beam. SUMMARY
[0004] The utility model aims at overcoming the above-mentioned insufficient, provides a shaping device of annealing lehr hanging roll beam manufacturing, improves the shaping efficiency of hanging roll beam, reduces the manpower cost.
[0005] The utility model aims at overcoming the above-mentioned insufficient, provides a shaping device of annealing lehr hanging roll beam manufacturing, improves the shaping efficiency of hanging roll beam, reduces the manpower cost.
[0006] A shaping device of annealing lehr hanging roll beam manufacturing is applied to the hanging roll beam and includes a hydraulic machine, a pressing block, an operation platform, a left limiting clamp block, a right limiting clamp block, a cylinder, a connecting rod and a connecting clamp. One side of the operation platform is provided with the hydraulic machine. The hydraulic output end of the hydraulic machine is provided with the pressing block. The pressing block is arranged above the operation platform. A horizontally arranged hanging roll beam is arranged on the operation platform.
[0007] The operation platform is provided with the left limiting clamp block and the right limiting clamp block. The left limiting clamp block and the right limiting clamp block are symmetrically arranged on the left and right sides of the hanging roll beam. The middle vertical beam and the bottom plate of the hanging roll beam are clamped between the left limiting clamp block and the right limiting clamp block. The top plate of the hanging roll beam is pressed on the top surface of the left limiting clamp block and the right limiting clamp block.
[0008] The left limiting clamping block or the right limiting clamping block is provided with a connecting rod driving mechanism; the front side and the rear side of the left limiting clamping block or the right limiting clamping block are respectively provided with a connecting rod driving mechanism, the connecting rod driving mechanism comprises a gas cylinder, a connecting rod and a connecting clamp, one end of the gas cylinder is arranged on the front side or the rear side of the left limiting clamping block or the right limiting clamping block, the other end of the gas cylinder is connected with one end of the connecting rod, and the other end of the connecting rod is connected with the connecting clamp;
[0009] The connecting clamp comprises a clamping plate and clamping ears which are vertically connected at both ends of the clamping plate, a clamping groove is formed between the clamping plate and the clamping ears of the connecting clamp, the clamping groove is clamped on the hanging roller beam, the clamping plate is attached to the surface of the upper top plate of the hanging roller beam and is connected with the hanging roller beam, and the clamping ear is connected with the connecting rod.
[0010] Further, the top surface of the left limiting clamping block is arranged below the upper top plate of the hanging roller beam, and the right part of the bottom surface of the left limiting clamping block is arranged on the operation platform.
[0011] Further, the right part of the bottom surface of the left limiting clamping block is provided with a horizontal groove, and the horizontal groove is clamped with the left part of the lower bottom plate of the hanging roller beam.
[0012] Further, the structure of the right limiting clamping block is the same as that of the left limiting clamping block, so that the lower bottom plate of the hanging roller beam is clamped in the horizontal groove of the left limiting clamping block and the right limiting clamping block respectively, the middle vertical beam of the hanging roller beam is clamped by the left limiting clamping block and the right limiting clamping block, and the upper top plate of the hanging roller beam is pressed on the top surface of the left limiting clamping block and the right limiting clamping block.
[0013] Further, one end of the gas cylinder is arranged on the gas cylinder mounting base, and the gas cylinder mounting base is arranged on the front side or the rear side of the left limiting clamping block or the right limiting clamping block.
[0014] Further, the piston shaft head at the other end of the gas cylinder is connected with one end of the connecting rod through a hinge structure, and the other end of the connecting rod is connected with the bottom of the connecting clamp through a hinge structure.
[0015] Further, the clamping ear of the connecting clamp is provided with a connecting hole, and the clamping ear is connected with the connecting rod through a hinge structure arranged in the connecting hole.
[0016] Compared with the prior art, the utility model has the advantages of:
[0017] The utility model provides a kind of shaping device for annealing furnace hanging roller beam manufacturing, by setting left and right two limiting clamping blocks on operation platform, limiting clamping block and I-shaped hanging roller beam match, connecting rod driving mechanism is set between limiting clamping block and hanging roller beam, gas cylinder telescopic motion drives hanging roller beam to slide on operation platform quickly, without manually moving hanging roller beam to realize the overall shaping and correction of hanging roller beam, improve work efficiency, also reduce labor cost, and improve production safety. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the utility model.
[0019] Figure 2 It is a side view of the utility model.
[0020] Figure 3 It is a mounting schematic view of the connecting clamp of the utility model.
[0021] Among them:
[0022] Hydraulic machine 1, briquetting 2, hanging roller beam 3, operation platform 4, left limit clamp block 5.1, right limit clamp block 5.2, cylinder 6, cylinder installation base 7, connecting rod 8, connecting clamp 9. Specific implementation
[0023] In order to better understand the technical scheme of the utility model, the following will be combined with relevant drawings to make detailed description.It should be understood that the following specific examples are not used to limit the specific implementation of the technical scheme of the utility model, and it is only an implementation of the technical scheme of the utility model.It should be pointed out that the expression of the position relationship of each component in this paper, such as A component is located above B component, is based on the expression of the relative position of each component in the drawing, and is not used to limit the actual position relationship of each component. Example 1
[0024] Referring to Figures 1-3 , Figure 1 A structural schematic view of the shaping device for making the hanging roller beam of the annealing furnace is drawn.The utility model relates to a kind of shaping device for making the hanging roller beam of the annealing furnace, as shown in the figure, the shaping device for making the hanging roller beam of the annealing furnace involved in the embodiment 1 is applied to hanging roller beam 3, and hanging roller beam 3 is H-shaped steel structure, which is welded from steel plate, and is horizontally placed when making shaping, and is in I-shaped.
[0025] The shaping device for making the hanging roller beam of the annealing furnace involved in the embodiment 1 includes hydraulic machine 1, briquetting 2, operation platform 4, left limit clamp block 5.1, right limit clamp block 5.2, cylinder 6, connecting rod 8 and connecting clamp 9, one side of operation platform 4 is provided with hydraulic machine 1, the hydraulic output end of hydraulic machine 1 is provided with briquetting 2, briquetting 2 is arranged above operation platform 4, and horizontal hanging roller beam 3 is arranged on operation platform 4.
[0026] Hanging roller beam 3 includes upper top plate, middle vertical beam and lower bottom plate, middle vertical beam is arranged between upper top plate and lower bottom plate, and is arranged in I-shaped on operation platform 4.
[0027] The operation platform 4 is provided with a left limiting clamping block 5.1 and a right limiting clamping block 5.2, the left limiting clamping block 5.1 and the right limiting clamping block 5.2 are symmetrically arranged on the left and right sides of the hanging roller beam 3, the top surface of the left limiting clamping block 5.1 is arranged below the upper top plate of the hanging roller beam 3, the bottom surface of the left limiting clamping block 5.1 is arranged on the operation platform 4, and the bottom surface of the left limiting clamping block 5.1 is provided with a horizontal groove, which is clamped with the left part of the lower bottom plate of the hanging roller beam 3.
[0028] The right limiting clamping block 5.2 is the same as the left limiting clamping block 5.1, so that the lower bottom plate of the hanging roller beam 3 is clamped in the horizontal groove of the left limiting clamping block 5.1 and the right limiting clamping block 5.2 respectively, the middle vertical beam of the hanging roller beam 3 is clamped by the left limiting clamping block 5.1 and the right limiting clamping block 5.2, and the upper top plate of the hanging roller beam 3 is pressed on the top surface of the left limiting clamping block 5.1 and the right limiting clamping block 5.2.
[0029] The left limiting clamping block 5.1 or the right limiting clamping block 5.2 is provided with a connecting rod driving mechanism;
[0030] In the embodiment, the front side and the rear side of the left limiting clamping block 5.1 are respectively provided with a connecting rod driving mechanism, the connecting rod driving mechanism comprises a gas cylinder 6, a gas cylinder mounting base 7, a connecting rod 8 and a connecting clamp 9, one end of the gas cylinder 6 is arranged on the front side or the rear side of the left limiting clamping block 5.1 through the gas cylinder mounting base 7, the piston shaft head at the other end of the gas cylinder 6 is connected with one end of the connecting rod 8 through a hinge structure, and the other end of the connecting rod 8 is connected with the bottom of the connecting clamp 9 through a hinge structure.
[0031] The connecting clamp 9 comprises a clamping plate and clamping ears vertically connected at both ends of the clamping plate, the clamping ears are provided with connecting holes, a clamping groove is formed between the clamping plate and the clamping ears of the connecting clamp 9, the clamping groove is clamped on the hanging roller beam 3, the clamping plate is attached to the surface of the upper top plate of the hanging roller beam 3 and connected with the hanging roller beam 3, and the clamping ears are connected with the connecting rod 8 through the hinge structure arranged in the connecting holes.
[0032] Working principle:
[0033] The utility model provides a kind of shaping device of annealing furnace hanging roller beam manufacturing, left and right limiting clamping plate is fixed on the top of operation platform, and then push into left and right limiting clamping plate after being placed in operation platform, hydraulic press is pressurized, and the pressure is applied to the upper surface of hanging roller beam by pressing block, and it is corrected, cylinder is installed in the both sides of left and right limiting clamping plate by cylinder mounting base, cylinder piston shaft head is connected with connecting rod by hinge structure, and connecting rod is connected with connecting clamp by hinge structure, and connecting clamp is clamped on hanging roller beam, and cylinder telescopic motion drives hanging roller beam to slide quickly on the top of operation platform.
[0034] The above are only specific application examples of the present invention and do not constitute any limitation on the scope of protection of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the scope of protection of the present invention.
Claims
1. A shaping device for the production of an annealing furnace hanging roller beam, applied to the hanging roller beam (3), characterized in that: The invention comprises a hydraulic press (1), a pressure block (2), an operating platform (4), a left limit block (5.1), a right limit block (5.2), a cylinder (6), a connecting rod (8) and a connecting fixture (9), wherein a hydraulic press (1) is provided on one side of the operating platform (4), a pressure block (2) is provided at the hydraulic output end of the hydraulic press (1), the pressure block (2) is arranged above the operating platform (4), and a horizontal hanging roller beam (3) is arranged on the operating platform (4); the hanging roller beam (3) comprises an upper top plate, a middle vertical beam and a lower bottom plate, a middle vertical beam is provided between the upper top plate and the lower bottom plate, and the hanging roller beam (3) is arranged in an I-shape on the operating platform (4); A left limit block (5.1) and a right limit block (5.2) are provided on the operating platform (4), the left limit block (5.1) and the right limit block (5.2) are symmetrically arranged on the left and right sides of the hanging roller beam (3), and the middle vertical beam and the lower bottom plate of the hanging roller beam (3) are clamped between the left limit block (5.1) and the right limit block (5.2), and the upper top plate of the hanging roller beam (3) is pressed on the top surfaces of the left limit block (5.1) and the right limit block (5.2); A connecting rod driving mechanism is provided on the left limit block (5.1) or the right limit block (5.2); a connecting rod driving mechanism is provided on the front side and the rear side of the left limit block (5.1) or the right limit block (5.2), respectively, and the connecting rod driving mechanism comprises a cylinder (6), a connecting rod (8) and a connecting clamp (9); one end of the cylinder (6) is provided on the front side or the rear side of the left limit block (5.1) or the right limit block (5.2), the other end of the cylinder (6) is connected to one end of the connecting rod (8), and the other end of the connecting rod (8) is connected to the connecting clamp (9); The connecting clamp (9) includes a clamping plate and clamping ears vertically connected to both ends of the clamping plate, a clamping groove is formed between the clamping plate and the clamping ears of the connecting clamp (9), the clamping groove is engaged with the hanging roller beam (3), the clamping plate is attached to the upper top plate surface of the hanging roller beam (3) and is connected to the hanging roller beam (3), and the clamping ears are connected to the connecting rod (8).
2. The shaping device for manufacturing the hanging roller beam of an annealing furnace according to claim 1, characterized in that: The top surface of the left limit block (5.1) is arranged below the upper top plate of the hanging roller beam (3), and the left portion of the bottom surface of the left limit block (5.1) is arranged on the operating platform (4).
3. The shaping device for manufacturing the hanging roller beam of an annealing furnace according to claim 2, characterized in that: A transverse groove is provided on the right portion of the bottom surface of the left limit block (5.1), and the transverse groove is engaged with the left portion of the lower bottom plate of the hanging roller beam (3).
4. The shaping device for manufacturing the hanging roller beam of an annealing furnace according to claim 3, characterized in that: The structure of the right limit block (5.2) is the same as that of the left limit block (5.1), so that the lower bottom plate of the hanging roller beam (3) is respectively engaged in the transverse grooves of the left limit block (5.1) and the right limit block (5.2), the middle vertical beam of the hanging roller beam (3) is clamped by the left limit block (5.1) and the right limit block (5.2), and the upper top plate of the hanging roller beam (3) is pressed on the top surfaces of the left limit block (5.1) and the right limit block (5.2).
5. The shaping device for manufacturing the hanging roller beam of an annealing furnace according to claim 1, characterized in that: One end of the cylinder (6) is arranged on a cylinder mounting base (7), and is arranged on the front side or rear side of the left limit block (5.1) or the right limit block (5.2) through the cylinder mounting base (7).
6. The shaping device for manufacturing the hanging roller beam of an annealing furnace according to claim 1, characterized in that: The piston shaft head at the other end of the cylinder (6) is connected to one end of a connecting rod (8) via a hinge structure, and the other end of the connecting rod (8) is connected to the bottom of a connecting fixture (9) via a hinge structure.
7. The shaping device for manufacturing the hanging roller beam of an annealing furnace according to claim 1, characterized in that: A connecting hole is provided on the clamping ear of the connecting clamp (9), and the clamping ear is connected to the connecting rod (8) via a hinge structure provided in the connecting hole.