Busbar hot-pressing tool
By designing a busbar hot pressing fixture that includes an upper mold, a lower mold, a positive pressure block, and a side pressure block, the problem that existing devices can only apply pressure in one direction has been solved, enabling efficient processing of complex busbars and improving processing efficiency and positioning accuracy.
Patent Information
- Application Number
- CN202422891850.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing hot pressing devices can only apply pressure in the vertical or horizontal direction, making it difficult to efficiently process busbars with complex structures, and requiring multiple operations, resulting in low efficiency.
Design a busbar hot pressing fixture, including an upper mold, a lower mold, a positive pressure block and a side pressure block. Combined with inclined planes and guide structures, it can achieve simultaneous pressure in the horizontal and vertical directions. The inclined blocks and guide holes improve the mold closing accuracy and positioning accuracy.
It enables simultaneous hot pressing in both horizontal and vertical directions, improving the processing efficiency of busbars and allowing for the processing of four parts at once, thus significantly enhancing production efficiency.
Smart Images

Figure CN223440881U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hot pressing frock technical field especially relates to a busbar hot pressing frock. BACKGROUND
[0002] Busbar, simply called busbar, is the electrically conductive part on the power distribution equipment, equivalent to the wire, used for transmitting electric energy. In the power system, busbar plays the role of collecting, distributing and transmitting electric energy. Hot pressing is a processing method, which deforms or connects materials through heating and pressure. In busbar processing, hot pressing frock is mainly used to realize the bending, forming or connecting process of busbar.
[0003] The existing hot pressing device can basically only press in the vertical direction or the horizontal direction, and the structure of part of busbar is relatively complex, which may have multiple bending parts, both vertical surface and horizontal surface. For such workpieces, two hot pressing operations are often required, resulting in low processing efficiency. SUMMARY
[0004] The utility model discloses a kind of busbar hot pressing frock to improve the processing efficiency of busbar.
[0005] To achieve the above object, the utility model discloses a kind of busbar hot pressing frock, comprising: upper die, lower die, positive pressure block and side pressure block. The top of the lower die is provided with positive pressure station, and the side surface of the lower die is provided with side pressure station in ladder shape. The side pressure block is matched with side pressure station, and the first inclined surface of the side pressure block is provided with inclined surface. The positive pressure block is installed in positive pressure station. The bottom of the upper die is provided with positive pressure surface matched with positive pressure block, and the position of the bottom of the upper die corresponding side pressure block is fixedly connected with inclined block, and the inclined block is provided with second inclined surface matched with first inclined surface. When the upper die moves downward, under the action of first inclined surface and second inclined surface, the side pressure block moves horizontally to the direction close to side pressure station.
[0006] Preferably, the top of the lower die is provided with first guide hole on both sides, and the bottom of the upper die is fixedly connected with guide column matched with first guide hole.
[0007] Preferably, the lower die is provided with multiple side pressure stations symmetrically on both sides, and the top of the lower die is provided with multiple positive pressure stations, the side pressure station and positive pressure station are one-to-one corresponding, and the cross-sectional shape of the positive pressure block is inverted concave letter shape, and the bottom of both sides is matched with positive pressure station.
[0008] Preferably, the side pressure station includes adjacent vertical working surfaces and horizontal working surfaces, the vertical working surface is adjacent to the positive pressure station, and a first pad is provided on the side away from each other of the adjacent side pressure stations, and a first contour surface is provided on the first pad. A second pad is provided between adjacent side pressure stations, and a second contour surface is processed on the upper surface of the second pad. The first pad and the second pad are both provided on the horizontal working surface, the first contour surface and the second contour surface are both horizontally arranged and have equal heights, and the bottom surface of the side pressure block is installed on the first contour surface and the second contour surface.
[0009] Preferably, the first cushion block has an L-shaped cross section, and the side pressure block is installed between two first cushion blocks on the same side.
[0010] Preferably, an overpressure prevention platform is fixedly connected to one side of the inclined block close to the upper mold, and the overpressure prevention platform cooperates with the top of the side pressure block.
[0011] Preferably, a positioning groove is provided on the side wall of the positive pressure station.
[0012] Preferably, a positioning pin is provided on the positive pressure station.
[0013] Preferably, both the upper die and the lower die are provided with structural grooves.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model can perform hot pressing in the horizontal and vertical directions at the same time, thereby improving the efficiency of parts processing.
[0016] 2. Able to process four parts at the same time with high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in a specific embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall cross-sectional structure provided in a specific embodiment of the present utility model;
[0019] Figure 3 This is an explosion diagram provided in a specific embodiment of the utility model;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the upper mold provided in a specific embodiment of the utility model;
[0021] Figure 5 This is a schematic diagram of the three-dimensional structure of the positive pressure block provided in a specific embodiment of the utility model;
[0022] Figure 6A three-dimensional structure schematic view of the side pressing block provided in the embodiment of the utility model is provided.
[0023] Figure 7 A three-dimensional structure schematic view of the lower die provided in the embodiment of the utility model is provided.
[0024] Figure 8 A structure schematic view of the workpiece installed on the lower die provided in the embodiment of the utility model is provided.
[0025] Main component symbol explanation:
[0026] 100, upper die; 110, inclined block; 111, second inclined surface; 112, anti-overpressure platform; 120, guide column; 130, structure groove; 200, lower die; 210, positive pressure station; 211, positioning groove; 212, positioning pin; 220, side pressure station; 221, vertical working surface; 222, horizontal working surface; 230, first pad; 240, second pad; 250, first guide hole; 300, positive pressure block; 400, side pressure block; 410, first inclined surface; 500, workpiece. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further explained in detail below by combining with the drawings and embodiments.
[0028] As Figures 1-8 shown, the utility model provides a busbar hot pressing tool, include: upper die 100, lower die 200, positive pressure block 300 and side pressure block 400. The top of lower die 200 is provided with positive pressure station 210, the side of lower die 200 is provided with the side pressure station 220 in ladder shape. Side pressure block 400 is matched with side pressure station 220, and the first inclined surface 410 of inclined setting is opened on side pressure block 400. Positive pressure block 300 is installed in positive pressure station 210. The bottom of upper die 100 is provided with the positive pressure surface matched with positive pressure block 300, and the position of the bottom of upper die 100 corresponding side pressure block 400 is fixedly connected with inclined block 110, and the second inclined surface 111 matched with first inclined surface 410 is opened on inclined block 110. When upper die 100 moves downward, under the action of first inclined surface 410 and second inclined surface 111, side pressure block 400 moves horizontally to the direction close to side pressure station 220.
[0029] In this embodiment, side pressing stations 220 are provided on both sides of the lower mold 200, with two side pressing stations 220 provided on the same side of the lower mold 200, for a total of four side pressing stations 220. The positive pressure station 210 is provided on the top of the lower mold 200. The cross-section of the positive pressure block 300 is in the shape of an inverted concave, with the protrusions on both sides of its bottom fitting perfectly with the concave positive pressure stations 210. Therefore, the present invention can process four workpieces 500 simultaneously.
[0030] The side pressure station 220 includes an adjacent vertical working surface 221 and a horizontal working surface 222. The vertical working surface 221 is adjacent to the positive pressure station 210. A first pad 230 is provided on the side of the adjacent side pressure stations 220 away from each other. A first contour surface is provided on the first pad 230. A second pad 240 is provided between adjacent side pressure stations 220. The upper surface of the second pad 240 is processed with a second contour surface. The first pad 230 and the second pad 240 are both provided on the horizontal working surface 222. The first contour surface and the second contour surface are both horizontally arranged and have equal heights. The bottom surface of the side pressure block 400 is installed on the first contour surface and the second contour surface.
[0031] In this embodiment, the first and second pads 230, 240 are mounted on the horizontal working surface 222 of the side pressing station 220. The first and second contour surfaces are both highly precise. The side pressing block 400 is positioned using the first and second contour surfaces, which improves positioning accuracy and enhances the hot pressing effect. A low recess is formed between the first and second pads 230, 240 to accommodate the workpiece 500, preventing the portion of the workpiece 500 located between the first and second pads 230, 240 from being subjected to pressure from the side pressing block 400.
[0032] The first pad 230 has an L-shaped cross section, and the side pressing block 400 is installed between the two first pads 230 on the same side. In this embodiment, the two first pads 230 on the same side play a positioning role for the side pressing block 400 and assist in the installation of the side pressing block 400.
[0033] An overpressure prevention platform 112 is fixedly connected to one side of the inclined block 110 close to the upper mold 100 , and the overpressure prevention platform 112 cooperates with the top of the side pressure block 400 .
[0034] In the embodiment, when the second inclined surface 111 of the inclined block 110 is attached to the first inclined surface 410 of the side pressing block 400, with the descending of the upper die 100, the side pressing blocks 400 on both sides of the lower die 200 move towards each other, and the vertical surface of the workpiece 500 to be processed is hot-pressed. With the descending of the upper die 100, the upper die 100 abuts on the normal pressing block 300, and the horizontal surface of the workpiece 500 to be processed is hot-pressed. With the continuous descending of the upper die 100, the anti-overpressure platform 112 abuts on the top of the side pressing block 400, at this time, due to the supporting effect of the first pad 230 and the second pad 240 on the side pressing block 400, the upper die 100 cannot continue to move downward, and the horizontal surface of the workpiece 500 to be processed is prevented from being damaged.
[0035] The top of the lower die 200 is provided with first guide holes 250 on both sides, and the bottom of the upper die 100 is fixedly connected with guide columns 120 matched with the first guide holes 250. The cooperation of the first guide holes 250 and the guide columns 120 improves the die accuracy.
[0036] As shown in Figure 7 The side wall of the normal pressing station 210 is provided with a positioning groove 211, and the workpiece 500 is matched with the positioning groove 211. The normal pressing station 210 is also provided with a positioning pin 212 for positioning the workpiece 500. In the embodiment, the workpiece 500 is composed of two bus bar arrays, and the two bus bar arrays are isolated by an insulating paper. The insulating paper is provided with a hole, and the hole of the insulating paper is sleeved on the positioning pin 212. The positioning groove 211 and the positioning pin 212 together position the workpiece 500, and good positioning effect of the workpiece 500 can be obtained.
[0037] The upper die 100 and the lower die 200 are both provided with structure grooves 130.
[0038] In the embodiment, the structure grooves 130 can reduce the weight of the upper die 100 and the lower die 200, and the structure grooves 130 can accommodate the part of the workpiece 500 that does not need to be processed.
[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any changes or replacements within the technical range disclosed by the present application can be easily thought by those skilled in the art, and should be covered within the protection scope of the present application.
Claims
1. A busbar hot pressing tool, characterized in that: include: An upper die (100), a lower die (200), a positive pressure block (300) and a side pressure block (400); A positive pressure station (210) is provided on the top of the lower mold (200), and a stepped side pressure station (220) is provided on the side of the lower mold (200); The side pressing block (400) is installed on the side pressing station (220), and the side pressing block (400) is provided with a first inclined surface (410) arranged obliquely; The positive pressure block (300) is installed on the positive pressure station (210); The bottom of the upper mold (100) is provided with a positive pressure surface that matches the positive pressure block (300), and the bottom of the upper mold (100) is fixedly connected to a position corresponding to the side pressure block (400) and a slanted block (110), and the slanted block (110) is provided with a second slanted surface (111) that matches the first slanted surface (410); When the upper mold (100) moves downward, under the action of the first inclined surface (410) and the second inclined surface (111), the side pressing block (400) moves horizontally toward the side pressing station (220).
2. The busbar hot pressing tool according to claim 1, characterized in that: First guide holes (250) are provided on both sides of the top of the lower mold (200), and guide columns (120) matching the first guide holes (250) are fixedly connected to both sides of the bottom of the upper mold (100).
3. The busbar hot pressing tool according to claim 2, characterized in that: A plurality of side pressure stations (220) are symmetrically arranged on both sides of the lower mold (200), and a plurality of positive pressure stations (210) are arranged on the top of the lower mold (200), wherein the side pressure stations (220) correspond one to one with the positive pressure stations (210), and the cross-section of the positive pressure block (300) is in the shape of an inverted concave character, and the two sides of its bottom cooperate with the positive pressure stations (210).
4. The busbar hot pressing tool according to claim 3, characterized in that: The side pressing station (220) includes a vertical working surface (221) and a horizontal working surface (222) that are adjacent to each other. The vertical working surface (221) is adjacent to the positive pressure station (210). A first cushion block (230) is provided on the side of the adjacent side pressing stations (220) that are away from each other. A first contour surface is provided on the first cushion block (230). A second cushion block (240) is provided between the adjacent side pressing stations (220). The upper surface of the second cushion block (240) is processed with a second contour surface. The first cushion block (230) and the second cushion block (240) are both provided on the horizontal working surface (222). The first contour surface and the second contour surface are both provided horizontally and have the same height. The bottom surface of the side pressing block (400) is installed on the first contour surface and the second contour surface.
5. The busbar hot pressing tool according to claim 4, characterized in that: The first cushion block (230) has an L-shaped cross section, and the side pressure block (400) is installed between two first cushion blocks (230) on the same side.
6. The busbar hot pressing tool according to claim 1, characterized in that: An overpressure prevention platform (112) is fixedly connected to one side of the inclined block (110) close to the upper die (100), and the overpressure prevention platform (112) cooperates with the top of the side pressure block (400).
7. The busbar hot pressing tool according to claim 1, characterized in that: A positioning groove (211) is provided on the side wall of the positive pressure station (210).
8. The busbar hot pressing tool according to claim 1, characterized in that: A positioning pin (212) is provided on the positive pressure station (210).
9. The busbar hot pressing tool according to claim 1, characterized in that: The upper die (100) and the lower die (200) are both provided with a structural groove (130).