High-strength turbocharger shell casting mold
By introducing a partition plate and a coolant system into the turbocharger housing casting mold, combined with a spring telescopic rod, uniform cooling of the lower mold is achieved, solving the strength reduction problem caused by the cooling pipe design, and enhancing the overall strength and cooling effect of the mold.
Patent Information
- Application Number
- CN202422594030.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The design and processing of the cooling pipes of the existing casting turbocharger housing mold result in reduced overall strength of the lower mold and poor cooling effect.
The structure design of the partition plate, coolant and spring telescopic rod allows the bottom of the lower mold to slide into the coolant and achieve uniform cooling through the circulating cooling mechanism, avoiding opening holes in the mold and enhancing the overall strength of the lower mold.
The uniform cooling of the lower mold is achieved, deformation and corrosion of the mold are avoided, and the overall strength and cooling effect of the lower mold are improved.
Smart Images

Figure CN223441045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting molds, and more specifically, to a high-strength turbocharger housing casting mold. Background Art
[0002] A casting mold is a tool used to create castings. It's typically made of metal and has a specific shape and structure. The mold typically consists of an upper and lower mold, with a cavity in between to hold the liquid metal. During the casting process, the liquid metal is poured into the mold cavity. After cooling and solidification, the mold is opened to produce the desired casting shape.
[0003] During the casting process of the turbocharger housing, the lower mold will directly contact the high-temperature liquid metal. The temperature of the liquid metal is usually very high and will quickly transfer a large amount of heat to the lower mold. The existing cooling mechanism generally sets a cooling water channel inside the lower mold to allow the cooling water to circulate in the rice, thereby reducing the temperature of the mold. However, the design and processing of the cooling water channel is difficult. At the same time, the laying of the cooling pipe requires the processing of channels in the mold. These channels destroy the continuity of the mold material, thereby reducing the overall strength of the lower mold. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a high-strength turbocharger housing casting mold. The technical problem to be solved by the present invention is that the laying of cooling pipes reduces the overall strength of the lower mold.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A high-strength turbocharger housing casting mold includes a chassis, a slide is slidably connected to the top surface of the chassis, and the chassis drives the slide to slide up and down through a lifting mechanism. An upper mold is fixedly installed on the top surface of the slide, a guide sleeve is fixedly installed on the top surface of the chassis, and a lower mold is slidably connected inside the guide sleeve. A partition plate is fixedly installed inside the chassis, and a plurality of spring telescopic rods are symmetrically installed on the top surface of the partition plate, and the top end of each spring telescopic rod is fixedly connected to the bottom surface of the lower mold. Coolant is filled between the top wall of the chassis and the top surface of the partition plate, and a circulating cooling mechanism is provided on the bottom wall of the chassis.
[0007] like Figures 1-4 As shown, the specific implementation method is: by setting a partition plate and coolant, there is coolant between the top wall of the chassis and the partition plate, which is convenient for cooling the lower mold. At the same time, the spring telescopic rod and the guide sleeve are used to facilitate the stable sliding of the lower mold, and then the bottom of the lower mold slides into the coolant, so that the coolant completely wraps the lower mold, thereby cooling the lower mold, and at the same time, it can be reset by the spring telescopic rod.
[0008] In one preferred implementation, the circulating cooling mechanism comprises a cooling box, and the cooling box is fixedly installed on the bottom wall of the case, both sides of the cooling box are fixedly connected with the water outlet pipe and the water inlet pipe, and the other ends of the water outlet pipe and the water inlet pipe penetrate the partition plate, the outer side of the cooling box is fixedly connected with the water pump, and the water inlet pipe is fixedly connected with the outer side of the water pump, the top wall of the cooling box is fixedly installed with a refrigeration device, and the cooling box is provided with a cooling coil, and both ends of the cooling coil are connected with the water pump and the water outlet pipe.
[0009] In one preferred implementation, the lifting mechanism comprises a plurality of guide columns, and the guide columns are symmetrically installed on the top surface of the case, and the top surfaces of the guide columns are jointly installed with a top cover, and the top surface of the top cover is fixedly installed with a hydraulic rod, and the bottom end of the hydraulic rod penetrates the top cover and is connected with the top surface of the sliding plate.
[0010] In one preferred implementation, the inner side of the guide sleeve is fixedly installed with a stopper, and each inner wall of the guide sleeve is installed with a sliding rail.
[0011] In one preferred implementation, each outer side of the lower mold is installed with a sliding block, and each sliding block is slidingly connected in the corresponding sliding rail.
[0012] In one preferred implementation, the bottom surface of the lower mold is symmetrically installed with a plurality of mounting seats, and each mounting seat is fixedly connected with the top end of the corresponding spring telescopic rod through bolts.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] The utility model discloses a partition plate, lower mold, spring telescopic rod, cooling box and other devices are arranged, the bottom of the lower mold can be immersed in the cooling liquid, the uniform cooling of the lower mold is realized, the hole is avoided in the lower mold and is cooled, thereby the overall strength of the lower mold is enhanced, deformation is avoided, and the spring telescopic rod can eject the lower mold, and the corrosion of the lower mold in the cooling liquid is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model discloses a high -strength turbocharger casing casting mold's structure schematic diagram is provided;
[0016] Figure 2 The utility model discloses a high -strength turbocharger casing casting mold's case cross section structure schematic diagram is provided;
[0017] Figure 3 The utility model discloses a high -strength turbocharger casing casting mold's cooling box cross section structure schematic diagram is provided;
[0018] Figure 4 The utility model discloses a high-strength turbocharger shell casting die guide sleeve sectional structure schematic view.
[0019] In the drawing: 1 case, 2 guide column, 3 top cover, 4 hydraulic rod, 5 slide plate, 6 upper mould, 7 guide sleeve, 8 lower mould, 9 spring telescopic rod, 10 partition plate, 11 cooling box, 12 water outlet pipe, 13 water inlet pipe, 14 water pump, 15 cooling coil, 16 refrigeration device, 17 stop block, 18 slide rail, 19 sliding block. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor fall within the protection scope of the utility model.
[0021] Referring to Figures 1-4 , the high-strength turbocharger shell casting die includes a case 1, the top surface of the case 1 is slidably connected with a slide plate 5, the case 1 drives the slide plate 5 to slide up and down through a lifting mechanism, the top surface of the slide plate 5 is fixedly installed with an upper mould 6, the top surface of the case 1 is fixedly installed with a guide sleeve 7, the guide sleeve 7 is slidably connected with a lower mould 8, the case 1 is fixedly installed with a partition plate 10, the top surface of the partition plate 10 is symmetrically installed with a plurality of spring telescopic rods 9, and the top end of each spring telescopic rod 9 is fixedly connected with the bottom surface of the lower mould 8, the cooling liquid is filled between the top wall of the case 1 and the top surface of the partition plate 10, and the bottom wall of the case 1 is provided with a circulating cooling mechanism.
[0022] As Figures 1-4 shown, the embodiment is specific: through the partition plate 10 and the cooling liquid, the cooling liquid is arranged between the top wall of the case 1 and the partition plate 10, so that the lower mould 8 can be cooled, and through the spring telescopic rod 9 and the guide sleeve 7, the stable sliding of the lower mould 8 is facilitated, and then the bottom of the lower mould 8 is slid into the cooling liquid, so that the cooling liquid completely wraps the lower mould 8, thereby cooling the lower mould 8, and through the spring telescopic rod 9, the spring telescopic rod 9 can be reset.
[0023] The circulating cooling mechanism includes a cooling box 11, and the cooling box 11 is fixedly mounted on the bottom wall of the chassis 1. Both sides of the cooling box 11 are fixed and connected with a water outlet pipe 12 and a water inlet pipe 13, and the other ends of the water outlet pipe 12 and the water inlet pipe 13 pass through the partition plate 10. The outside of the cooling box 11 is fixed and connected with a water pump 14, and the water inlet pipe 13 is fixed and connected to the outside of the water pump 14. A refrigeration device 16 is fixedly mounted on the top wall of the cooling box 11, and a cooling coil 15 is provided in the cooling box 11, and the two ends of the cooling coil 15 are respectively connected to the water pump 14 and the water outlet pipe 12.
[0024] It is worth noting that the function of the refrigeration device 16 is to produce a refrigeration effect inside the cooling box 11, thereby transferring heat to the coolant and reducing the temperature of the coolant. This is an existing mature technology and will not be elaborated here. At the same time, through the cooling coil 15, it is convenient to increase the residence time of the coolant in the cooling box 11.
[0025] The lifting mechanism includes multiple guide columns 2, and the multiple guide columns 2 are symmetrically installed on the top surface of the chassis 1. The top surfaces of the multiple guide columns 2 are jointly installed with a top cover 3. The top surface of the top cover 3 is fixedly installed with a hydraulic rod 4, and the bottom end of the hydraulic rod 4 passes through the top cover 3 and is connected to the top surface of the slide 5.
[0026] The guide column 2 can make the slide plate 5 slide up and down more smoothly, and the hydraulic rod 4 is used as a driving source to drive the slide plate 5 to slide up and down.
[0027] A stopper 17 is fixedly installed inside the guide sleeve 7 , and a slide rail 18 is installed on each inner wall of the guide sleeve 7 .
[0028] The lower mold 8 will not separate from the guide sleeve 7 through the stopper 17.
[0029] A slider 19 is installed on each outer side of the lower mold 8, and each slider 19 is slidably connected to the slide rail 18 at the corresponding position.
[0030] By providing the slide rail 18 and the slider 19 , the sliding of the lower mold 8 can be made more stable and avoid shaking.
[0031] A plurality of mounting seats are symmetrically mounted on the bottom surface of the lower mold 8, and each mounting seat is fixedly connected to the top of the spring telescopic rod 9 at the corresponding position by a bolt, so that the lower mold 8 can be easily disassembled and replaced.
[0032] The utility model discloses when using, through starting hydraulic rod 4, drive slide plate 5 to slide down to drive upper die 6 to the extrusion of lower die 8 to make lower die 8 move down, make the bottom of lower die 8 immerse in cooling liquid completely, can make the connection of lower die 8 and upper die 6 more closely through compression spring telescopic link 9, then through the outside of upper die 6 and set up connecting pipe, inject metal liquid to upper die 6 and lower die 8, to realize foundry mould, start water pump 14 simultaneously, and cooling liquid is extracted through cooling box 11 inside, and it is cooled through cooling coil 15 and refrigerating plant 16, and then discharge, can realize the circulating flow of cooling liquid, to increase the cooling effect of lower die 8.
[0033] The above only describes certain exemplary embodiments of the present application by way of illustration, without doubt, for those skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.
Claims
1. A high-strength turbocharger housing casting mold, comprising a housing (1), characterized in that: The top surface of the chassis (1) is slidably connected to a slide plate (5), and the chassis (1) drives the slide plate (5) to slide up and down through a lifting mechanism. An upper mold (6) is fixedly installed on the top surface of the slide plate (5), and a guide sleeve (7) is fixedly installed on the top surface of the chassis (1). A lower mold (8) is slidably connected inside the guide sleeve (7). A partition plate (10) is fixedly installed inside the chassis (1), and a plurality of spring telescopic rods (9) are symmetrically installed on the top surface of the partition plate (10), and the top end of each spring telescopic rod (9) is fixedly connected to the bottom surface of the lower mold (8). Cooling liquid is filled between the top wall of the chassis (1) and the top surface of the partition plate (10), and a circulating cooling mechanism is provided on the bottom wall of the chassis (1).
2. The high-strength turbocharger housing casting mold according to claim 1, characterized in that: The circulating cooling mechanism comprises a cooling box (11), and the cooling box (11) is fixedly mounted on the bottom wall of the chassis (1); a water outlet pipe (12) and a water inlet pipe (13) are fixedly mounted on both sides of the cooling box (11) and are connected; the other ends of the water outlet pipe (12) and the water inlet pipe (13) pass through the partition plate (10); a water pump (14) is fixedly mounted on the outside of the cooling box (11) and is connected; the water inlet pipe (13) is fixedly mounted on the outside of the water pump (14); a refrigeration device (16) is fixedly mounted on the top wall of the cooling box (11); a cooling coil (15) is arranged in the cooling box (11), and the two ends of the cooling coil (15) are respectively connected to the water pump (14) and the water outlet pipe (12).
3. The high-strength turbocharger housing casting mold according to claim 2, characterized in that: The lifting mechanism comprises a plurality of guide columns (2), and the plurality of guide columns (2) are symmetrically mounted on the top surface of the chassis (1); a top cover (3) is commonly mounted on the top surfaces of the plurality of guide columns (2); a hydraulic rod (4) is fixedly mounted on the top surface of the top cover (3), and the bottom end of the hydraulic rod (4) passes through the top cover (3) and is connected to the top surface of the slide plate (5).
4. The high-strength turbocharger housing casting mold according to claim 3, characterized in that: A stopper (17) is fixedly installed inside the guide sleeve (7), and a slide rail (18) is installed on each inner wall of the guide sleeve (7).
5. The high-strength turbocharger housing casting mold according to claim 4, characterized in that: Each outer side of the lower mold (8) is equipped with a slider (19), and each slider (19) is slidably connected to a slide rail (18) at a corresponding position.
6. The high-strength turbocharger housing casting mold according to claim 5, characterized in that: A plurality of mounting seats are symmetrically mounted on the bottom surface of the lower mold (8), and each mounting seat is fixedly connected to the top end of the spring telescopic rod (9) at a corresponding position via a bolt.